CN201313929Y - Hot galvanizing layer or zinc alloy layer thickness control device of steel wire - Google Patents
Hot galvanizing layer or zinc alloy layer thickness control device of steel wire Download PDFInfo
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- CN201313929Y CN201313929Y CNU2008201712249U CN200820171224U CN201313929Y CN 201313929 Y CN201313929 Y CN 201313929Y CN U2008201712249 U CNU2008201712249 U CN U2008201712249U CN 200820171224 U CN200820171224 U CN 200820171224U CN 201313929 Y CN201313929 Y CN 201313929Y
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Abstract
The utility model relates to a hot galvanizing layer or zinc alloy layer thickness control device of a steel wire, which can control the thickness of a plated steel wire layer according to user demand. The thickness control device comprises a zinc pot. A channel-type water atomizer cover is arranged above the zinc pot, a water atomizer is arranged at one side of the channel-type water atomizer cover oppositely to a channel, the water atomizer is communicated with a circulating water tank by a valve, a servo motor is used for controlling switching value of the valve, the signal output end of a controller is connected with the signal input end of the servo motor, the signal input end of the controller is connected with the signal output end of a temperature sensor, and the temperature sensor is arranged on the cover wall at one end of the channel-type water atomizer cover. The advantages of the thickness control device are as follows: the thickness selecting and uniformity of a galvanized layer or a plated zinc alloy layer are effectively controlled, and the purposes of detecting, temperature controlling and water fog cooling in a full-automatic manner are achieved; the thickness control device not only greatly improves the producing efficiency, but also reduces the manufacturing cost needed by plated products; what is more, the thickness control device ensures the quality reliability of the plated products and realizes the purpose of saving energy resources.
Description
Technical field
The utility model relates to a kind of can belonging to galvanizing equipment and make the field according to customer need, control by the steel-wire galvanizing layer of steel plating silk thickness of coating or zinc alloy layer thickness control device.
Background technology
The control of at present existing Steel Wire Surface thickness of coating, what adopt is by steel plating silk one side water spray apparatus, this device is directly to by zinc-plated or carried out cooling process by the steel wire behind the galvanized alloy, the result causes by the one side thickness of coating of steel plating silk very thin, do not reach design requirements, and the thickness of coating of opposite side is very thick, surpassed the design requirements thickness of coating, not only quality does not reach design requirements, and the unnecessary zinc liquid or the waste of zinc liquid have often been caused, its wastage is up to about 50%, not only increased manufacturing cost, and the lack of homogeneity of coating, do not reach the requirement of environmental protection hot dip, caused the serious waste of water resources simultaneously.
Summary of the invention
Purpose of design: avoid the weak point in the background technology, design a kind of can be according to design requirements, control effectively by steel plating silk thickness of coating and steel-wire galvanizing layer or zinc alloy layer thickness control devices low cost of manufacture, environmental protection and energy saving.
Design: in order to realize above-mentioned purpose of design.1, the setting of zinc pot top channel-type water atomizer(-iser) cover reaches and the design that is the arc water receiving tank at the bottom of the channel-type water atomizer(-iser) cover cover, is one of technical characterictic of the present utility model.The purpose of doing like this is: channel-type water atomizer(-iser) cover can either reach the water smoke cooling by the effect that steel plating silk, water smoke water of condensation reclaim with the water smoke cover within it, has avoided the waste of water resources; And water atomizer(-iser) can form water molecules water smoke effectively in channel-type water atomizer(-iser) cover, this water smoke can make 450 ℃～600 ℃ high temperature galvanized steel wires by channel-type water atomizer(-iser) cover the time, it is reached span of control by required temperature around the steel plating silk, thereby realizes by zinc coating or by the effective selection and the homogeneity of galvanized alloy layer thickness.2, channel-type water atomizer(-iser) cover wall temperature Design of Sensor is two of a technical characterictic of the present utility model.The purpose of doing like this is: according to the requirement of required zinc layer of Steel Wire Surface or zinc alloy layer thickness, with with the water smoke chamber in the temperature relation of being inversely proportional to, proportional with the water smoke amount of water atomizer(-iser), therefore by the temperature value variation range in the water smoke chamber, just can determine accordingly by the thickness of plating steel wire floor, and the water atomization amount in the water smoke chamber, and controller is by the switching value of servomotor control spraying gun flooding quantity valve, thereby make by steel wire admission passage formula water atomizer(-iser) cover after zinc liquid in the zinc pot or the zinc liquid, by temperature sensor in the water smoke chamber and controller control, when the temperature value in the water smoke chamber is higher than the temperature value that temperature controller sets, temperature controller increases the switching value of valve automatically by servomotor, and the water smoke concentration in the water smoke chamber increases, temperature reduces; When the temperature value in the water smoke chamber is lower than the temperature value that temperature controller sets, temperature controller reduces the switching value of valve automatically by servomotor, water smoke concentration in the water smoke chamber reduces, temperature raises, thereby the temperature value that reaches in the water smoke chamber is controlled in the scope of the temperature value that sets in advance all the time, guaranteed to be remained within the thickness range that sets 3 by the zinc layer on the steel plating silk or zn alloy coating thickness, the design that is the arc water receiving tank and is communicated with cyclic water tank by aqueduct at the bottom of the cover in the channel-type water atomizer(-iser) cover is three of a technical characterictic of the present utility model.The purpose of doing like this is: can effectively the water of condensation that produces after the water smoke condensation be back in the cyclic water tank by its arc water receiving tank, aqueduct, thereby reach the utilization again of water resources.
Technical scheme: steel-wire galvanizing layer or zinc alloy layer thickness control device, it comprises the zinc pot, zinc pot top is provided with channel-type water atomizer(-iser) cover, channel-type water atomizer(-iser) cover one side relative with passage is provided with water atomizer(-iser), the water atomizer(-iser) water-in is communicated with valve export, valve inlet is communicated with cyclic water tank by pipeline, servomotor is used for the switching value of by-pass valve control, the signal output part of controller connects the servomotor signal input part, the signal input part jointing temp sensor signal output terminal of controller, temperature sensor is positioned on the cover wall of channel-type water atomizer(-iser) cover one end.
The utility model is compared with background technology, the one, the design of channel-type water atomizer(-iser) cover, make by zinc coating or by the selection of galvanized alloy layer thickness and homogeneity and obtained effective control, full-automatic detection, temperature control, water smoke cooling purpose have been realized, not only greatly improved production efficiency, and reduced by the required manufacturing cost of plated product, reached aim of saving, the more important thing is the reliability of having guaranteed by the plated product quality; The 2nd, the arc water receiving tank at the bottom of the channel-type water atomizer(-iser) cover cover has been realized the recycle of water resources by the design that aqueduct is communicated with cyclic water tank, has reached the purpose of conserve water resource.
Description of drawings
Fig. 1 is the structural representation of steel-wire galvanizing layer or zinc alloy layer thickness control device.
Embodiment
Embodiment 1: with reference to Fig. 1.Steel-wire galvanizing layer or zinc alloy layer thickness control device, it comprises zinc pot 8, be arc water receiving tank 9 at the bottom of the cover of channel-type water atomizer(-iser) cover 11 and be communicated with cyclic water tank 7 by aqueduct, the ring of not only having realized water resources follows utilization, and reduced manufacturing cost, reach the purpose of conserve water resource.Zinc pot 8 tops are provided with channel-type water atomizer(-iser) cover 11, the dispersive nozzle of channel-type water atomizer(-iser) cover 11 is horn-like, channel-type water atomizer(-iser) cover 11 one sides relative with passage are provided with water atomizer(-iser) 2, water atomizer(-iser) 2 water-ins are communicated with valve 4 outlets, valve 4 imports are communicated with cyclic water tank 7 by pipeline 3, servomotor 5 is used for the switching value of by-pass valve control 4, the signal output part of controller 6 connects servomotor 5 signal input parts, signal input part jointing temp transmitter 10 signal output parts of controller 6, temperature sensor 10 is positioned on the cover wall of channel-type water atomizer(-iser) cover 11 1 ends.
Steel-wire galvanizing layer or zinc alloy layer method for controlling thickness: according to the requirement of steel wire 7 surperficial required zinc layers or zinc alloy layer thickness, temperature value and the controller 6 set in the water smoke chamber 1 by controller 6 pass through the switching value that servomotor 5 is controlled spraying guns 2 flooding quantity valves 4, after steel wire 7 is by zinc liquid in the zinc pot 8 or zinc liquid, enter channel-type water atomizer(-iser) cover 11, by the temperature sensor 10 on the cover wall of water atomizer(-iser) cover 11 1 ends the temperature signal in the water smoke chamber 1 is delivered to controller 6, when the temperature value in the water smoke chamber 1 is higher than the temperature value that temperature controller sets, temperature controller 6 increases the switching value of valve 4 automatically by servomotor 5, when the temperature value in the water smoke chamber 1 is lower than the temperature value that temperature controller sets, temperature controller 6 reduces the switching value of valve 4 automatically by servomotor 5, temperature value in the water smoke chamber 1 is controlled in the scope of the temperature value that sets in advance all the time, make by zinc layer on the steel plating silk or zn alloy coating thickness and remain within the thickness range that sets, the atomizing water coolant then enters the arc water receiving tank 9 of its below and is communicated with the formation cycling use of water by aqueduct with cyclic water tank 7 along water atomizer(-iser) cover 11 walls.By the temperature relation of being inversely proportional in the zinc layer on the steel plating silk or zn alloy coating thickness and the water smoke chamber 1.The temperature in the water smoke chamber 1 and the water smoke amount relation of being inversely proportional to of water atomizer(-iser) 2.The said water of the application is meant cooling solution, but is not limited to water.
What need understand is: though the foregoing description is to the utility model detailed text description of contrasting; but these text descriptions; just the simple text of the utility model mentality of designing is described; rather than to the restriction of the utility model mentality of designing; any combination, increase or modification that does not exceed the utility model mentality of designing all falls in the protection domain of the present utility model.
Claims (3)
1, a kind of steel-wire galvanizing layer or zinc alloy layer thickness control device, it comprises the zinc pot, it is characterized in that: zinc pot top is provided with channel-type water atomizer(-iser) cover, channel-type water atomizer(-iser) cover one side relative with passage is provided with water atomizer(-iser), the water atomizer(-iser) water-in is communicated with valve export, valve inlet is communicated with cyclic water tank by pipeline, servomotor is used for the switching value of by-pass valve control, the signal output part of controller connects the servomotor signal input part, the signal input part jointing temp sensor signal output terminal of controller, temperature sensor is positioned on the cover wall of channel-type water atomizer(-iser) cover one end.
2, steel-wire galvanizing layer according to claim 1 or zinc alloy layer thickness control device is characterized in that: be the arc water receiving tank at the bottom of the described channel-type water atomizer(-iser) cover cover and be communicated with cyclic water tank by aqueduct.
3, steel-wire galvanizing layer according to claim 1 and 2 or zinc alloy layer thickness control device is characterized in that: the dispersive nozzle of described channel-type water atomizer(-iser) cover is horn-like.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201712249U CN201313929Y (en) | 2008-12-25 | 2008-12-25 | Hot galvanizing layer or zinc alloy layer thickness control device of steel wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2008201712249U CN201313929Y (en) | 2008-12-25 | 2008-12-25 | Hot galvanizing layer or zinc alloy layer thickness control device of steel wire |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201313929Y true CN201313929Y (en) | 2009-09-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2008201712249U Expired - Lifetime CN201313929Y (en) | 2008-12-25 | 2008-12-25 | Hot galvanizing layer or zinc alloy layer thickness control device of steel wire |
Country Status (1)
| Country | Link |
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| CN (1) | CN201313929Y (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101445900B (en) * | 2008-12-25 | 2010-06-09 | 杭州创宇金属制品科技有限公司 | Device and method for controlling thickness of hot-dipped galvanized layer or zinc alloy layer of steel wire |
| CN105509608A (en) * | 2015-11-27 | 2016-04-20 | 沈阳飞机工业（集团）有限公司 | Method for accurately measuring thickness of plated layer under production condition |
-
2008
- 2008-12-25 CN CNU2008201712249U patent/CN201313929Y/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101445900B (en) * | 2008-12-25 | 2010-06-09 | 杭州创宇金属制品科技有限公司 | Device and method for controlling thickness of hot-dipped galvanized layer or zinc alloy layer of steel wire |
| CN105509608A (en) * | 2015-11-27 | 2016-04-20 | 沈阳飞机工业（集团）有限公司 | Method for accurately measuring thickness of plated layer under production condition |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20090923 Effective date of abandoning: 20081225 |