CN203946582U - A kind of biomass material belt conveyor - Google Patents
A kind of biomass material belt conveyor Download PDFInfo
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- CN203946582U CN203946582U CN201420185342.0U CN201420185342U CN203946582U CN 203946582 U CN203946582 U CN 203946582U CN 201420185342 U CN201420185342 U CN 201420185342U CN 203946582 U CN203946582 U CN 203946582U
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- leveling machine
- belt
- cane leveling
- cane
- downstream
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- 239000000463 material Substances 0.000 title claims abstract description 84
- 239000002028 Biomass Substances 0.000 title claims abstract description 32
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 31
- 239000010959 steel Substances 0.000 claims description 31
- 210000000515 tooth Anatomy 0.000 claims description 31
- 238000007599 discharging Methods 0.000 claims description 14
- 210000005069 ears Anatomy 0.000 claims description 10
- 238000000034 method Methods 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 230000032258 transport Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 241000609240 Ambelania acida Species 0.000 description 1
- 239000010905 bagasse Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- Belt Conveyors (AREA)
Abstract
The utility model provides a kind of biomass material belt conveyor, comprising: upstream belt, deflector chute and downstream belt; Deflector chute comprises: inlet point, feed opening, the first cane leveling machine, the second cane leveling machine and the 3rd cane leveling machine; The fluted disc composition that each in three cane leveling machines matches by the overall diameter of motorized pulleys and multiple and motorized pulleys; The motorized pulleys of each cane leveling machine are parallel, and three cane leveling machines divide two-layer setting; Wherein, it is ground floor that the first cane leveling machine is positioned at feed opening place, and the second cane leveling machine and the 3rd cane leveling machine are the second layer between the first cane leveling machine and downstream belt; The motorized pulleys of each cane leveling machine are all across downstream belt, and the bearing of trend of the motorized pulleys of each cane leveling machine is all vertical with the transmission direction of material on the belt of downstream.By the utility model, can avoid material arch camber or bridging, and on the belt of downstream, form the mass transport section of continuous uniform.
Description
Technical field
The utility model relates to mechanical equipment technical field, particularly relates to a kind of biomass material belt conveyor.
Background technology
In paper mill, sugar refinery and biomass power plant often use belt conveyer to carry biomass material, as bagasse, stalk, bark, wood fragments etc., hereinafter to be referred as material.Because the problem such as arch camber and bridging easily appears in the places such as the complex shape of material is various, the transhipment hopper between belt feeding mouth, belt.Besides, material loosening degree in the process of carrying can change, and bulk density also can change thereupon, due to the variation of shatter value and bulk density, can cause the discontinuous generation putty of mass flow problem.Above-mentioned these problems, finally can cause the actual fed ability of belt conveyer to have a greatly reduced quality.Like this, not only the ability of belt conveyer cannot be given full play to, and also can affect production technology and move continuously and stably, also can increase the working strength of patrolling and examining simultaneously.Visible, in the process of belt conveyer convey materials, it is very important making material continuous uniform be full of belt section.
Existing a solution is at the inlet point of belt or transhipment hopper place installing deflector chute.As shown in Figure 1, the deflector chute of portion's reducing is set in the place of carrying in the belt transfer downstream of the upstream of belt conveyer belt to concrete structure, and the volume of material upstream belt being sent by deflector chute retrains, and transfers to downstream belt.And material is in transmitting procedure, in the time arriving the position of upstream belt roller, kicked up and become loose form at the force of inertia of belt movement direction, in the time that material naturally falls after rise by deflector chute and gathers downstream belt, on solid accumulation density ratio upstream belt now, the bulk density of material will diminish, but because the width of upstream and downstream belt is consistent with belt speed, at this moment the inventory that downstream belt is carried within the unit time reduces, the material that upstream transports has little time to be continuously output, and just can in deflector chute, get congestion.More seriously, the material blocking up can form arch camber and bridging, can further aggravate deflector chute and block up, and this has just caused material cannot naturally fall back on the belt of downstream.Therefore, still do not become the conveying section of continuous uniform, the traffic capacity of belt can be had a greatly reduced quality equally.
Visible, the belt conveyer of the existing this inlet point at belt or transhipment hopper place installing deflector chute, the variable density that only limitedly Critical Item cubic expansion causes, but still can not by material continuous uniform be full of belt section, transmittability is still very low.
Utility model content
The utility model provides a kind of biomass material belt conveyor, is full of belt section, the problem that transmittability is low with what solve that current belt conveyor cannot be by material continuous uniform.
In order to address the above problem, the utility model discloses a kind of biomass material belt conveyor, comprising: upstream belt, deflector chute and downstream belt; Described deflector chute comprises: inlet point, feed opening, the first cane leveling machine, the second cane leveling machine and the 3rd cane leveling machine; Wherein, the aperture of described feed opening is greater than the aperture of described inlet point; Described deflector chute receives the material of described upstream Belt Conveying by described inlet point, and described material is transferred to described downstream belt by described feed opening, by described downstream belt, described material is exported; The fluted disc composition that each in three cane leveling machines matches by the overall diameter of motorized pulleys and multiple and described motorized pulleys; The motorized pulleys of each cane leveling machine are parallel, and described three cane leveling machines divide two-layer setting; Wherein, it is ground floor that described the first cane leveling machine is positioned at described feed opening place, and described the second cane leveling machine and described the 3rd cane leveling machine are the second layer between described the first cane leveling machine and described downstream belt; The motorized pulleys of each cane leveling machine are all across described downstream belt, and the bearing of trend of the motorized pulleys of each cane leveling machine is all vertical with the transmission direction of material on the belt of described downstream.
Preferably, described fluted disc is made up of two semicircle anchor ears, and the arranged outside of each described semicircle anchor ear has multiple round steel rake teeths; Described two semicircle anchor ears are fastened on described motorized pulleys by fastener.
Preferably, described deflector chute also comprises: discharging opening, and described downstream belt is exported material by described discharging opening; Described the 3rd cane leveling machine is near described discharging opening setting, the length gradual change of the round steel rake teeth on each fluted disc of described the 3rd cane leveling machine; Wherein, the length of round steel rake teeth that is positioned at described downstream belt middle, top is the shortest, and along with extending to belt both sides, described downstream, round steel rake teeth length is elongated.
Preferably, the round steel rake teeth identical length on each fluted disc of described the first cane leveling machine and described the second cane leveling machine is same.
The phase angle difference of each fluted disc circumferencial direction of preferably, installing in each in described three cane leveling machines.
Preferably, on described motorized pulleys surface, be provided with rubber layer between described fluted disc and the contact surface of described motorized pulleys, described fluted disc is fastened on the rubber layer on described motorized pulleys by described fastener.
Compared with prior art, the utlity model has following advantage:
The biomass material belt conveyor that the utility model provides is provided with three cane leveling machines in deflector chute, and these three cane leveling machines divide two-layer distribution.Wherein, the feed opening that the first cane leveling machine is arranged in deflector chute at deflector chute material, prevents that material is in the place's arch camber of deflector chute feed opening or bridging for combing.Two other cane leveling machine, between downstream belt and the first cane leveling machine, for push loose material together with the first cane leveling machine, recovers material in the bulk density not arriving before deflector chute.Meanwhile, between downstream belt and the first cane leveling machine, two cane leveling machines, are also transferred to the material on the belt of downstream for combing, make material go out desirable solid accumulation section in the combing of the exit of deflector chute.The biomass material belt conveyor providing by the utility model, can effectively avoid existing belt conveyor convey materials time, material can form arch camber and bridging in deflector chute, and on the belt of downstream, cannot form the problem of the conveying section of continuous uniform.The biomass material belt conveyor providing by the utility model can be avoided material arch camber or bridging, and on the belt of downstream, forms the mass transport section of continuous uniform, and the traffic capacity of belt is strong.
Brief description of the drawings
Fig. 1 is a kind of structural representation of existing belt conveyer;
Fig. 2 is according to the front elevation of a kind of biomass material belt conveyor of the utility model embodiment;
Fig. 3 is the right side view of the biomass material belt conveyor shown in Fig. 2;
Fig. 4 is the cutaway view of the biomass material belt conveyor shown in Fig. 2;
Fig. 5 is the cutaway view of the biomass material belt conveyor shown in Fig. 2;
Fig. 6 is the structural representation of the part fluted disc of the cane leveling machine shown in Fig. 4;
Fig. 7 is the structural representation of the part fluted disc of the cane leveling machine shown in Fig. 5.
Detailed description of the invention
For above-mentioned purpose of the present utility model, feature and advantage can be become apparent more, below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
Embodiment
With reference to Fig. 2, show according to the front elevation of a kind of biomass material belt conveyor of the embodiment of the present application.
As shown in Figure 2, the biomass material belt conveyor of the present embodiment comprises: upstream belt 201, deflector chute 202 and downstream belt 203, in deflector chute, be also provided with three cane leveling machines, be respectively the first cane leveling machine 2023, the second cane leveling machine 2024 and the 3rd cane leveling machine, but due to the second cane leveling machine and the 3rd cane leveling machine at grade, therefore, in front elevation, do not demonstrate the 3rd cane leveling machine.
With reference to Fig. 3, show the right side view of the biomass material in the present embodiment.As shown in Figure 3, deflector chute comprises: inlet point 2021, feed opening 2022, the first cane leveling machine 2023, the second cane leveling machine 2024 and the 3rd cane leveling machine 2025, and discharging opening 2026, downstream belt is exported material by discharging opening 2026.Wherein, the aperture of feed opening 2022 is greater than the aperture of inlet point 2021, and the discharging opening in the present embodiment is the exit skirt expanding.In the present embodiment, the discharging opening of deflector chute is made as to the exit skirt of expansion so that material is not easy arch camber, bridging, and more easily falls the belt of downstream from discharging opening.
In the process of carrying at biomass material, deflector chute 202 receives the material of upstream Belt Conveying by inlet point, and material is transferred to downstream belt by feed opening, by downstream belt, material is exported.
From Fig. 3, it can also be seen that three two-layer settings of cane leveling machine that arrange in the deflector chute in the biomass material belt conveyor in the present embodiment; Wherein, it is ground floor that the first cane leveling machine 2023 is positioned at feed opening 2022 places, and the second cane leveling machine 2024 and the 3rd cane leveling machine 2025 are the second layer between the first cane leveling machine 2023 and downstream belt 203, and the 3rd cane leveling machine 2025 arranges near discharging opening 2026.
Each fluted disc composition matching by the overall diameter of motorized pulleys and multiple and motorized pulleys of each cane leveling machine in the present embodiment.The motorized pulleys of each cane leveling machine are all across downstream belt, and the bearing of trend of the motorized pulleys of each cane leveling machine is all vertical with the transmission direction of material on the belt of downstream.In the time that cane leveling machine is in running order, the rotation direction of three cane leveling machines and the sense of motion of downstream belt are that the transmission direction of material on the belt of downstream is relevant, wherein, the rotation direction of the 3rd cane leveling machine 2025 arranging near discharging opening 2026 is contrary with the sense of motion of downstream belt, and the rotation direction of other two cane leveling machines is identical with the sense of motion of downstream belt.
Each fluted disc of cane leveling machine is made up of two semicircle anchor ears, and the arranged outside of each semicircle anchor ear has multiple round steel rake teeths; Two semicircle anchor ears are fastened on motorized pulleys by fastener, form fluted disc.Cane leveling machine can be divided into two types according to round steel rake teeth length on fluted disc and be respectively I type and II type.Wherein, the round steel rake teeth length on each fluted disc of I type cane leveling machine is identical, the round steel rake teeth length difference on each fluted disc of II type cane leveling machine.
The first cane leveling machine in the present embodiment and the second cane leveling machine are I type cane leveling machine, and the 3rd cane leveling machine is II type cane leveling machine, and three cane leveling machines triangularity in deflector chute is arranged.
Fig. 4 is the cutaway view of biomass material belt conveyor, the constructional drawing of the second cane leveling machine 2024 shown in this figure.Fig. 6 is the structural representation of the part fluted disc of the second cane leveling machine 2024.As can be seen from Figure 4, the second cane leveling machine 2024, across downstream belt, is erected at belt top, downstream by rolling stand.The fluted disc that the second cane leveling machine 2024 is matched by motorized pulleys 20242 and overall diameter multiple and motorized pulleys 20242 forms.Wherein in Fig. 4, only part fluted disc is numbered, numbering is respectively A1, B1, C1, D1, E1, F1.Because the second cane leveling machine 2024 comprises multiple fluted discs, and the structure of each fluted disc is identical, therefore, in the present embodiment, only as an example of a fluted disc F1 example, the fluted disc on the second cane leveling machine is described.As can be seen from Figure 6, fluted disc F1 is made up of two semicircle anchor ears, and numbering is respectively 202442 and 202444, and the arranged outside of each semicircle anchor ear has multiple round steel rake teeths 202446; Two semicircle anchor ears are fastened on motorized pulleys 20242 by fastener 202448.
As can be seen from the figure, being welded with two round steel rake teeths on each semicircle anchor ear, being in this case more clearly described, is only that a round steel rake teeth has carried out numbering 202446.But those skilled in the art should be clear and definite, the number of round steel rake teeth is not limited on each semicircle anchor ear and only welds two, and those skilled in the art can weld three, four or more round steel rake teeth according to the actual requirements on semicircle anchor ear.Simultaneously, also need explanation, fluted disc is also not limited to and adopts two semicircle anchor ear compositions, fluted disc can also be arranged conglobate, but when being arranged to circular fluted disc, require stricter to the interior diameter of fluted disc, need to the overall diameter matched of motorized pulleys, therefore make accuracy requirement high, consolidate in embodiment and adopt a fluted disc of two semicircle anchor ear compositions, be fastened on motorized pulleys by the fluted disc of can controlling of fastener.Fastener in the present embodiment comprises: bolt, nut, elastomeric pad, packing ring composition, two semicircle anchor ears are clamped on motorized pulleys by bolt, nut, elastomeric pad, packing ring.For being fastened on motorized pulleys of making that fluted disc can be more firm, can also be on motorized pulleys surface, between fluted disc and the contact surface of motorized pulleys, be provided with rubber layer, fluted disc is fastened on the rubber layer on motorized pulleys by fastener like this, can increase enclasping force.Certainly, those skilled in the art can also select other fastener that semicircle anchor ear is fastened on motorized pulleys.
Round steel rake teeth length on each fluted disc of the second cane leveling machine is identical, but the round steel rake teeth length on each fluted disc shown in Fig. 4 is different, reason is, the phase angle difference of each fluted disc circumferencial direction of installing on the motorized pulleys of the second cane leveling machine, due to the difference of angle, therefore from visually seeing the round steel rake teeth length difference each fluted disc.If the phase angle of each fluted disc circumferencial direction is identical, the round steel rake teeth length on each fluted disc shown in Fig. 4 will be identical so.The first cane leveling machine in the present embodiment is identical with the structure of the second cane leveling machine, be I type cane leveling machine, the detailed structure to the second cane leveling machine is illustrated above, just no longer the structure of the first cane leveling machine is repeated to introduce, relevant part is referring to the introduction to the second cane leveling machine structure herein.
In the present embodiment, the phase angle difference of each fluted disc circumferencial direction of installing on not single the second cane leveling machine, the phase angle of each fluted disc circumferencial direction of installing on the first cane leveling machine and the 3rd cane leveling machine is also different.Cane leveling machine in this enforcement, in the time that fluted disc is installed, is arranged to different phase angles by the phase angle of the circumferencial direction of each fluted disc, can more effectively carry out combing to material like this.Certainly, when mounted, also each fluted disc can be installed according to the phase angle of same circumferencial direction, this can be arranged according to the actual requirements by those skilled in the art, does not do concrete restriction at this.
Fig. 5 is another cutaway view of biomass material belt conveyor, and shown in is in the figure the constructional drawing of the 3rd cane leveling machine.Fig. 7 is the structural representation of the part fluted disc of the 3rd cane leveling machine.As can be seen from Figure 5, the 3rd cane leveling machine 2025, equally across downstream belt, is erected at belt top, downstream by rolling stand.The fluted disc that the 3rd cane leveling machine 2025 is also matched by the overall diameter of motorized pulleys 20252 and multiple and motorized pulleys forms, and the numbering of part fluted disc is respectively A, B, C, D, E, F.Different from the second cane leveling machine, the length gradual change of the round steel rake teeth on each fluted disc of the 3rd cane leveling machine 2025; Wherein, the length of round steel rake teeth that is positioned at downstream belt middle, top is the shortest, and along with belt both sides downstream, to extend round steel rake teeth length elongated, and on the transversal surface of whole downstream belt, the length of round steel rake teeth is gradual change.This is due to the place near discharging opening, on the belt of downstream, can form material section, so just cause the high two ends, middle part of downstream belt low, in order to adapt to this phenomenon, the length of the round steel rake teeth on each fluted disc on the 3rd cane leveling machine is arranged to gradual change, so more contributes to the combing to go out desirable solid accumulation section.
Introduce the structure of each fluted disc of composition the 3rd cane leveling machine 2025 below.As can be seen from Figure 7, the steel rake teeth length difference of each fluted disc on each the 3rd cane leveling machine 2025, and the phase angle of each fluted disc circumferencial direction while installing is also different.Because the 3rd cane leveling machine 2025 is made up of multiple fluted discs, and the structure of each fluted disc is identical, therefore, in the present embodiment, only as an example of a fluted disc F example, the fluted disc structure on the 3rd cane leveling machine is described.Other each fluted discs are the same with fluted disc F, be respectively 202542 and 202544 semicircle anchor ear compositions by two numberings, and the arranged outside of each semicircle anchor ear there are multiple round steel rake teeths 202546 (being only that a round steel rake teeth is numbered) herein; Two semicircle anchor ears are fastened on motorized pulleys 20252 by fastener 202548.In the present embodiment, on motorized pulleys 20252, be still provided with rubber layer, to increase the enclasping force of holding motorized pulleys tightly of each disk.
Finally, need the upper of explanation, each cane leveling machine in the present embodiment is not limited to by motorized pulleys and drives, those skilled in the art can also be according to the actual requirements, for example: in the time that the width of downstream belt is greater than a certain setting value, motorized pulleys are replaced to by the cylinder of electrical motor, reductor control, and the application does not do concrete restriction to this.
The biomass material belt conveyor providing by the present embodiment is provided with three cane leveling machines in deflector chute, and these three cane leveling machines divide two-layer distribution.Wherein, the feed opening that the first cane leveling machine is arranged in deflector chute at deflector chute material, prevents that material is in the place's arch camber of deflector chute feed opening or bridging for combing.Two other cane leveling machine, between downstream belt and the first cane leveling machine, for push loose material together with the first cane leveling machine, recovers material in the bulk density not arriving before deflector chute.Meanwhile, between downstream belt and the first cane leveling machine, two cane leveling machines, are also transferred to the material on the belt of downstream for combing, make material go out desirable solid accumulation section in the combing of the exit of deflector chute.The biomass material belt conveyor providing by the present embodiment, can effectively avoid existing belt conveyor convey materials time, material can form arch camber and bridging in deflector chute, and on the belt of downstream, cannot form the problem of the conveying section of continuous uniform.The biomass material belt conveyor providing by the present embodiment can be avoided material arch camber or bridging, and on the belt of downstream, forms the mass transport section of continuous uniform, and the traffic capacity of belt is strong.
Above a kind of biomass material belt conveyor provided by the utility model is described in detail, applied specific case herein principle of the present utility model and embodiment are set forth, the explanation of above embodiment is just for helping to understand method of the present utility model and core concept thereof; , for one of ordinary skill in the art, according to thought of the present utility model, all will change in specific embodiments and applications, in sum, this description should not be construed as restriction of the present utility model meanwhile.
Claims (6)
1. a biomass material belt conveyor, is characterized in that, comprising: upstream belt, deflector chute and downstream belt; Described deflector chute comprises: inlet point, feed opening, the first cane leveling machine, the second cane leveling machine and the 3rd cane leveling machine; Wherein, the aperture of described feed opening is greater than the aperture of described inlet point;
Described deflector chute receives the material of described upstream Belt Conveying by described inlet point, and described material is transferred to described downstream belt by described feed opening, by described downstream belt, described material is exported;
The fluted disc composition that each in three cane leveling machines matches by the overall diameter of motorized pulleys and multiple and described motorized pulleys;
The motorized pulleys of each cane leveling machine are parallel, and described three cane leveling machines divide two-layer setting; Wherein, it is ground floor that described the first cane leveling machine is positioned at described feed opening place, and described the second cane leveling machine and described the 3rd cane leveling machine are the second layer between described the first cane leveling machine and described downstream belt; The motorized pulleys of each cane leveling machine are all across described downstream belt, and the bearing of trend of the motorized pulleys of each cane leveling machine is all vertical with the transmission direction of material on the belt of described downstream.
2. biomass material belt conveyor according to claim 1, is characterized in that, described fluted disc is made up of two semicircle anchor ears, and the arranged outside of each described semicircle anchor ear has multiple round steel rake teeths; Described two semicircle anchor ears are fastened on described motorized pulleys by fastener.
3. biomass material belt conveyor according to claim 2, is characterized in that, described deflector chute also comprises: discharging opening, and described downstream belt is exported material by described discharging opening;
Described the 3rd cane leveling machine is near described discharging opening setting, the length gradual change of the round steel rake teeth on each fluted disc of described the 3rd cane leveling machine; Wherein, the length of round steel rake teeth that is positioned at described downstream belt middle, top is the shortest, and along with extending to belt both sides, described downstream, round steel rake teeth length is elongated.
4. biomass material belt conveyor according to claim 3, is characterized in that, the round steel rake teeth identical length on each fluted disc of described the first cane leveling machine and described the second cane leveling machine is same.
5. biomass material belt conveyor according to claim 4, is characterized in that, the phase angle difference of each fluted disc circumferencial direction of installing in each in described three cane leveling machines.
6. biomass material belt conveyor according to claim 2, it is characterized in that, on described motorized pulleys surface, be provided with rubber layer between described fluted disc and the contact surface of described motorized pulleys, described fluted disc is fastened on the rubber layer on described motorized pulleys by described fastener.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420185342.0U CN203946582U (en) | 2014-04-16 | 2014-04-16 | A kind of biomass material belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420185342.0U CN203946582U (en) | 2014-04-16 | 2014-04-16 | A kind of biomass material belt conveyor |
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| Publication Number | Publication Date |
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| CN203946582U true CN203946582U (en) | 2014-11-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420185342.0U Expired - Lifetime CN203946582U (en) | 2014-04-16 | 2014-04-16 | A kind of biomass material belt conveyor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104406159A (en) * | 2014-12-01 | 2015-03-11 | 广州环峰能源科技有限公司 | Efficient novel biomass solid molded fuel combustion apparatus |
-
2014
- 2014-04-16 CN CN201420185342.0U patent/CN203946582U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104406159A (en) * | 2014-12-01 | 2015-03-11 | 广州环峰能源科技有限公司 | Efficient novel biomass solid molded fuel combustion apparatus |
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Granted publication date: 20141119 |