CN203938880U - Yarn equipment is boiled in a kind of High Temperature High Pressure energy-saving and emission-reduction - Google Patents
Yarn equipment is boiled in a kind of High Temperature High Pressure energy-saving and emission-reduction Download PDFInfo
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- CN203938880U CN203938880U CN201420226933.8U CN201420226933U CN203938880U CN 203938880 U CN203938880 U CN 203938880U CN 201420226933 U CN201420226933 U CN 201420226933U CN 203938880 U CN203938880 U CN 203938880U
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Abstract
The utility model discloses a kind of High Temperature High Pressure energy-saving and emission-reduction and boil yarn equipment, it relates to one and boils yarn pot.Pot body top is provided with pot cover, pot body top connects tube still heater by hydrojet coil pipe, one side of pot body is provided with liquid level tube, the first Pressure gauge, the inside of pot body is provided with the false end of checkered iron plate, checkered iron plate is provided with cobble at false the end, the bottom of pot body is provided with the first steam inlet, the pot bottom of body and one end of circulating pump are connected, the other end of circulating pump is connected with the bottom of tube still heater, and a side of tube still heater is provided with safety valve, condensation-water drain, the second Pressure gauge and the second steam inlet.The utility model is in the situation that ensureing that product quality is constant; shortened process, minimizing production time; select green, environmental protection, heavy duty detergent multifunctional assistant; reduce the impact of conventional adjuvants on environmental protection as far as possible; realize energy-saving and emission-reduction; significantly improve production efficiency, improved the economic benefit of enterprise.
Description
Technical field
The utility model relates to one and boil yarn pot, be specifically related to a kind of High Temperature High Pressure energy-saving and emission-reduction and boil yarn equipment.
Background technology
Pharmaceutical cotton is the abbreviation of medical absorbent cotton, what refer to is exactly health care, the bulk cotton fibres that healthcare industry is used, as medical cotton ball, swab stick, some hygienic materials such as alcohol swab, it is that medical industry is used as patient's wound dressing, protection, the main material of the purposes such as cleaning, all the time, the quality requirement of medical absorbent cotton is all carried out according to old standard, along with the fast development of national economy, the raising of manufacturing enterprise's production capacity and the diversity of the market demand, primary standard cannot meet the quality directive function to existing product on producing, pharmaceutical cotton must be tested and produce according to industry standard " medical absorbent cotton ".
And original medical absorbent cotton production technology production time is about 40 hours, length consuming time, production efficiency is low, production time is long, bring that the other production and application auxiliary agents of problem such as quantity of wastewater effluent in production process is large, energy consumption is large, production cost is high are of a great variety, consumption is large thereupon, sewage effluent content of organics is many, and treatment pressure of sewage is larger.Taking the hygienic material manufacturing enterprise in Shandong as example, most enterprises adopts kiering, bleaching two one bath two-step methods more, tediously long (the kiering time 6-10 hour of workflow, bleaching time 24-30 hour), production efficiency is very low, and water consumption is large, large to dying the consumption of material and auxiliary agent, cause wastewater discharge high, far do not reach the requirement of the national energy-saving and emission-reduction of advocating, boil yarn equipment or necessary so design a kind of High Temperature High Pressure energy-saving and emission-reduction based on this.
Utility model content
For the deficiency existing in prior art; the utility model object is to be to provide a kind of High Temperature High Pressure energy-saving and emission-reduction to boil yarn equipment; in the situation that ensureing that product quality is constant; shortened process, minimizing production time; select green, environmental protection, heavy duty detergent multifunctional assistant, reduce the impact of conventional adjuvants on environmental protection as far as possible, realize energy-saving and emission-reduction; significantly improve production efficiency, improved the economic benefit of enterprise.
To achieve these goals, the utility model is to realize by the following technical solutions: yarn equipment is boiled in a kind of High Temperature High Pressure energy-saving and emission-reduction, comprise a pot body, pot cover, hydrojet coil pipe, cobble, the false end of checkered iron plate, tube still heater, circulating pump, liquid level tube, the first Pressure gauge, safety valve, the first steam inlet, condensation-water drain, the second Pressure gauge and the second steam inlet, pot body top is provided with pot cover, pot body top connects tube still heater by hydrojet coil pipe, one side of pot body is provided with liquid level tube, the first Pressure gauge, the inside of pot body is provided with the false end of checkered iron plate, checkered iron plate is provided with cobble at false the end, the bottom of pot body is provided with the first steam inlet, the pot bottom of body and one end of circulating pump are connected, the other end of circulating pump is connected with the bottom of tube still heater, one side of tube still heater is provided with safety valve, condensation-water drain, the second Pressure gauge and the second steam inlet.
The beneficial effects of the utility model: in the situation that ensureing that product quality is constant; shortened process, minimizing production time; select green, environmental protection, heavy duty detergent multifunctional assistant; reduce the impact of conventional adjuvants on environmental protection as far as possible; realize energy-saving and emission-reduction; significantly improve production efficiency, improved the economic benefit of enterprise.
Brief description of the drawings
Describe the utility model in detail below in conjunction with the drawings and specific embodiments;
Fig. 1 is structural representation of the present utility model;
Detailed description of the invention
For technological means, creation characteristic that the utility model is realized, reach object and effect is easy to understand, below in conjunction with detailed description of the invention, further set forth the utility model.
With reference to Fig. 1, this detailed description of the invention is by the following technical solutions: yarn equipment is boiled in a kind of High Temperature High Pressure energy-saving and emission-reduction, comprise pot body 1, pot cover 2, hydrojet coil pipe 3, cobble 4, the false end 5 of checkered iron plate, tube still heater 6, circulating pump 7, liquid level tube 8, the first Pressure gauge 9, safety valve 10, the first steam inlet 11, condensation-water drain 12, the second Pressure gauge 13 and the second steam inlet 14, pot body 1 top is provided with pot cover 2, pot body 1 top connects tube still heater 6 by hydrojet coil pipe 3, one side of pot body 1 is provided with liquid level tube 8, the first Pressure gauge 9, the inside of pot body 1 is provided with the false end 5 of checkered iron plate, checkered iron plate is provided with cobble 4 at false the end 5, the bottom of pot body 1 is provided with the first steam inlet 11, the bottom of pot body 1 is connected with one end of circulating pump 7, the other end of circulating pump 7 is connected with the bottom of tube still heater 6, one side of tube still heater 6 is provided with safety valve 10, condensation-water drain 12, the second Pressure gauge 13 and the second steam inlet 14.
This detailed description of the invention technological process of production is cotton bulk fibre preparation-kiering-bleaching-neutralization-(soft finish).
Description of the process: 1, cotton bulk fibre is prepared: open cotton bulk fibre bag, remove packing rope, prepare to lift into High Temperature High Pressure to boil yarn pot.
2, kiering: (1) technique batching: caustic soda (technical grade), multi-function refining flux (industrial goods), demineralized water; (2) technological operation: first squeeze into 1/3 demineralized water, then add the caustic soda of ormal weight, multi-functional kiering agent, after mixing, all add High Temperature High Pressure to boil yarn pot in remaining water, then cotton bulk fibre is packaged into High Temperature High Pressure and boils yarn pot, be progressively warming up to 110 DEG C, kiering 90 minutes, whole process keeps bath raio 1: 5, complete washing 1-2 time.(whole process approximately needs 2.5～3 hours)
3, bleaching: (1) technique batching: caustic soda (technical grade), stabilizing agent (industrial goods), hydrogen peroxide (industrial goods), demineralized water; (2) squeeze into 1/3 demineralized water, then add the caustic soda of ormal weight, stabilizing agent, hydrogen peroxide, all adds remaining water after mixing.Cotton bulk fibre after kiering is joined in bleaching equipment, be progressively warming up to 95-100 DEG C, bleach 60 minutes, whole process keeps bath raio 1: 10, in deoxidation and washing.(whole process approximately needs 1.5～2 hours)
4, soft finish: connect bleaching process, keep bath raio 1: 10, add the softener of ormal weight, keep temperature 30-40 DEG C, process dewatered drying 30 minutes.
High Temperature High Pressure is boiled the operation principle of yarn pot: 1, fuselage preheating, unique pre-heating system, can avoid the problem of the globule spot on yarn and bulk fibre, because globule spot can cause the other problem of dyeing and later process, therefore yarn steaming pre-heating technique is indispensable, especially wool yarn.
2, vacuumize, reduce the boiling point of water, to produce required low-temperature saturated steam.
3, heating, makes low-temperature saturated steam be penetrated into taper cop, and every one production process (spin, twist, weave cotton cloth etc.) all can cause the tension effect of yarn and fiber, and the effect of tension force can cause the entanglement of yarn.And the stress relaxation of molecular structure in artificial fibre makes fiber produce and shrinks, tension force and entanglement meeting bring problem to later process, therefore boil yarn pot and have brought optimal selection to yarn and bulk fibre production.
4, insulation, change low-temperature saturated steam state into by vacuum and make whole cheese comprise that packaging material are processed completely, the moisture of cold steam is transferred to yarn, and the moisture distribution of yarn is definitely even, reach consistent yarn strength and friction valve, the simultaneously heat treatment twist that also relaxed.
5, secondary vacuum pumping, boils the exclusive secondary vacuum pumping of yarn pot and designs the treatment effect that can guarantee yarn and bulk fibre.
6, post bake and insulation, guarantees to compensate the loss of yarn weight, improves yarn qualities.
This detailed description of the invention finished product indices all meets " People's Republic of China's pharmaceuticals industry medical absorbent cotton standard "; the whole production time of original technique needs 40 hours; this project will shorten to 4-6 hour the production time; in the situation that ensureing that product quality is constant; shortened process, minimizing production time; process using green, environmental protection, heavy duty detergent multifunctional assistant; reduce the impact of conventional adjuvants on environmental protection as far as possible; realize energy-saving and emission-reduction; significantly improve production efficiency, improved the economic benefit of enterprise.
More than show and described general principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present utility model; do not departing under the prerequisite of the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (1)
1. a yarn equipment is boiled in High Temperature High Pressure energy-saving and emission-reduction, it is characterized in that, comprises a pot body (1), pot cover (2), hydrojet coil pipe (3), cobble (4), the false end of checkered iron plate (5), tube still heater (6), circulating pump (7), liquid level tube (8), the first Pressure gauge (9), safety valve (10), the first steam inlet (11), condensation-water drain (12), the second Pressure gauge (13) and the second steam inlet (14), pot body (1) top is provided with pot cover (2), pot body (1) top connects tube still heater (6) by hydrojet coil pipe (3), and a side of pot body (1) is provided with liquid level tube (8), the first Pressure gauge (9), the inside of pot body (1) is provided with the false end of checkered iron plate (5),, be provided with cobble (4) at the false end of checkered iron plate (5), the bottom of pot body (1) is provided with the first steam inlet (11), the bottom of pot body (1) is connected with one end of circulating pump (7), the other end of circulating pump (7) is connected with the bottom of tube still heater (6), and a side of tube still heater (6) is provided with safety valve (10), condensation-water drain (12), the second Pressure gauge (13) and the second steam inlet (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420226933.8U CN203938880U (en) | 2014-05-06 | 2014-05-06 | Yarn equipment is boiled in a kind of High Temperature High Pressure energy-saving and emission-reduction |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420226933.8U CN203938880U (en) | 2014-05-06 | 2014-05-06 | Yarn equipment is boiled in a kind of High Temperature High Pressure energy-saving and emission-reduction |
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| Publication Number | Publication Date |
|---|---|
| CN203938880U true CN203938880U (en) | 2014-11-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420226933.8U Expired - Fee Related CN203938880U (en) | 2014-05-06 | 2014-05-06 | Yarn equipment is boiled in a kind of High Temperature High Pressure energy-saving and emission-reduction |
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| Country | Link |
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| CN (1) | CN203938880U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104878586A (en) * | 2015-06-12 | 2015-09-02 | 青岛大学 | Production process of medical cotton fiber |
| CN104947345A (en) * | 2015-07-29 | 2015-09-30 | 吴江市华运纺织品有限公司 | Vertical fabric scouring device used for jacquard fabric |
| CN107366116A (en) * | 2017-07-28 | 2017-11-21 | 湖州南浔中力纺织有限公司 | Yarn feeding device is boiled in one kind weaving |
| WO2020057260A1 (en) * | 2018-09-20 | 2020-03-26 | 郑贤超 | Method for processing organic cotton string used as electronic cigarette liquid-guiding strip |
-
2014
- 2014-05-06 CN CN201420226933.8U patent/CN203938880U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104878586A (en) * | 2015-06-12 | 2015-09-02 | 青岛大学 | Production process of medical cotton fiber |
| CN104947345A (en) * | 2015-07-29 | 2015-09-30 | 吴江市华运纺织品有限公司 | Vertical fabric scouring device used for jacquard fabric |
| CN107366116A (en) * | 2017-07-28 | 2017-11-21 | 湖州南浔中力纺织有限公司 | Yarn feeding device is boiled in one kind weaving |
| WO2020057260A1 (en) * | 2018-09-20 | 2020-03-26 | 郑贤超 | Method for processing organic cotton string used as electronic cigarette liquid-guiding strip |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| DD01 | Delivery of document by public notice |
Addressee: Zhao Yunguo Document name: Notification of Termination of Patent Right |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141112 Termination date: 20150506 |
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| EXPY | Termination of patent right or utility model |