CN203906742U - Heavy gearbox lubricating system - Google Patents
Heavy gearbox lubricating system Download PDFInfo
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- CN203906742U CN203906742U CN201420302415.XU CN201420302415U CN203906742U CN 203906742 U CN203906742 U CN 203906742U CN 201420302415 U CN201420302415 U CN 201420302415U CN 203906742 U CN203906742 U CN 203906742U
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Abstract
本实用新型提供了一种重型变速箱润滑系统,它包括油泵Ⅰ和油泵Ⅱ,油泵Ⅰ的吸油口Ⅰ与主变速箱相连、出油口Ⅰ通过油管与副变速箱相连,油泵Ⅱ的吸油口Ⅱ与副变速箱相连、出油口Ⅱ通过油管与主变速箱相连,通过这种结构形式实现了:油泵Ⅰ从主变速箱吸油为副变速箱提供强制润滑所需要的润滑油,油泵Ⅱ从副变速箱吸油为主变速箱提供强制润滑所需要的润滑油。该润滑系统与现有变速箱中的润滑系统相比,润滑油的流动速度加快,其润滑效果更好,并且能够更好的降低箱体内零件的温度,其冷却效果也更好,大大提高了变速箱的可靠性和使用寿命。
The utility model provides a heavy-duty transmission lubricating system, which includes oil pump I and oil pump II, the oil suction port I of the oil pump I is connected with the main gearbox, the oil outlet I is connected with the auxiliary gearbox through the oil pipe, and the oil suction port of the oil pump II Ⅱ is connected to the auxiliary gearbox, and the oil outlet Ⅱ is connected to the main gearbox through the oil pipe. Through this structure, the oil pump Ⅰ absorbs oil from the main gearbox to provide the auxiliary gearbox with the lubricating oil required for forced lubrication, and the oil pump Ⅱ draws oil from the main gearbox. The auxiliary gearbox oil suction provides the lubricating oil required for the forced lubrication of the main gearbox. Compared with the lubricating system in the existing gearbox, the lubricating oil flow speed is accelerated, the lubricating effect is better, and the temperature of the parts in the box can be better reduced, and the cooling effect is better, which greatly improves the Transmission reliability and service life.
Description
技术领域 technical field
本实用新型涉及一种重型变速箱,尤其是一种重型变速箱润滑系统。 The utility model relates to a heavy-duty gearbox, in particular to a heavy-duty gearbox lubricating system.
背景技术 Background technique
飞溅润滑是靠密封在机箱中的回转零件的旋转速度较大时,将润滑油从油滴溅洒雾化成小滴,并带到摩擦副上形成自动润滑,或者是先集中到集油器中,然后再经过设计好的油沟流入到润滑部位。 Splash lubrication is based on the fact that when the rotating parts sealed in the chassis rotate at a high speed, the lubricating oil is splashed and atomized from oil droplets into small droplets, and brought to the friction pair to form automatic lubrication, or concentrated in the oil collector first , and then flow into the lubricating part through the designed oil channel.
强制润滑是指一个油泵提供压力使润滑油带压循环,然后冷却回到油箱,再进入油泵。 Forced lubrication means that an oil pump provides pressure to circulate the lubricating oil under pressure, then cools back to the oil tank, and then enters the oil pump.
常规变速箱总成设计时,箱体内的润滑方式有两种,一是采用飞溅润滑,二是采用飞溅润滑+强制润滑。强制润滑一般只设计一个油泵,吸油口从主变速箱前端位置吸油,主要是对副变速箱进行润滑。 When designing the conventional gearbox assembly, there are two ways of lubrication in the box, one is splash lubrication, and the other is splash lubrication + forced lubrication. Generally, only one oil pump is designed for forced lubrication, and the oil suction port sucks oil from the front end of the main gearbox, mainly to lubricate the auxiliary gearbox.
变速箱总成在正常运行过程中,主变速箱采用飞溅润滑,副变速箱通过油泵进行润滑,二者结合即可实现变速箱内部的润滑。但是,车辆在在爬坡工作时,由于大坡度工况,大量的润滑油位于副变速箱内,经常出现油泵在主变速箱前端吸不到油,此时,副变速箱大部分零件浸没在润滑油里,但是主变速箱内的齿轮已经无法进行飞溅润滑,其润滑效果不理想,影响变速箱的工作可靠性,降低了变速箱的使用寿命,这就是现有技术所存在的不足之处。 During the normal operation of the gearbox assembly, the main gearbox is lubricated by splash lubrication, and the auxiliary gearbox is lubricated by the oil pump. The combination of the two can realize the lubrication inside the gearbox. However, when the vehicle is working on a slope, due to the large slope conditions, a large amount of lubricating oil is located in the auxiliary gearbox, and often the oil pump cannot absorb oil at the front end of the main gearbox. At this time, most parts of the auxiliary gearbox are immersed in the Lubricating oil, but the gears in the main gearbox can no longer be splash lubricated, and the lubrication effect is not ideal, which affects the reliability of the gearbox and reduces the service life of the gearbox. This is the deficiency of the existing technology .
实用新型内容 Utility model content
本实用新型要解决的技术问题,就是针对现有技术所存在的不足,而提供一种重型变速箱润滑系统,该润滑系统采用双泵润滑,其润滑效果好,有效的提高了变速箱的工作可靠性和使用寿命。 The technical problem to be solved by the utility model is to provide a heavy-duty transmission lubricating system for the deficiencies of the existing technology. reliability and service life.
本方案是通过如下技术措施来实现的:该重型变速箱润滑系统包括油泵Ⅰ和油泵Ⅱ,所述油泵Ⅰ的吸油口Ⅰ与主变速箱相连、出油口Ⅰ通过油管与副变速箱相连,所述油泵Ⅱ的吸油口Ⅱ与副变速箱相连、出油口Ⅱ通过油管与主变速箱相连。 This solution is realized through the following technical measures: the heavy-duty gearbox lubrication system includes oil pump I and oil pump II, the oil suction port I of the oil pump I is connected to the main gearbox, and the oil outlet I is connected to the auxiliary gearbox through oil pipes, The oil suction port II of the oil pump II is connected to the auxiliary gearbox, and the oil outlet II is connected to the main gearbox through an oil pipe.
上述吸油口Ⅰ设置在主变速箱前部。 The above-mentioned oil suction port I is arranged at the front part of the main gearbox.
上述吸油口Ⅱ设置在副变速箱的前部。 The above-mentioned oil suction port II is arranged at the front part of the sub-transmission.
上述出油口Ⅰ通过油管Ⅰ与箱内管Ⅰ和油管Ⅱ相连。 The oil outlet I mentioned above is connected with the inner pipe I and the oil pipe II through the oil pipe I.
上述油管Ⅱ与箱内管Ⅲ相连。 The above-mentioned oil pipe II is connected with the pipe III in the tank.
上述吸油口Ⅱ通过油管Ⅴ与油泵Ⅱ相连。 The above-mentioned oil suction port II is connected with the oil pump II through the oil pipe V.
上述出油口Ⅱ通过油管Ⅳ与箱内管Ⅳ和油管Ⅲ相连。 The above-mentioned oil outlet II is connected with the inner pipe IV and the oil pipe III through the oil pipe IV.
上述箱内管Ⅳ通过油管Ⅲ与箱内管Ⅱ相连。 The above-mentioned inner pipe IV is connected with the inner pipe II through the oil pipe III.
上述箱内管Ⅳ的侧壁上加工有径向油孔。 Radial oil holes are processed on the side wall of the tube IV in the above-mentioned box.
本方案的有益效果可根据对上述方案的叙述得知,该重型变速箱润滑系统中,油泵Ⅰ的吸油口Ⅰ与主变速箱相连、出油口Ⅰ通过油管与副变速箱相连,油泵Ⅱ的吸油口Ⅱ与副变速箱相连、出油口Ⅱ通过油管与主变速箱相连,通过这种结构形式实现了:油泵Ⅰ从主变速箱吸油为副变速箱提供强制润滑所需要的润滑油,油泵Ⅱ从副变速箱吸油为主变速箱提供强制润滑所需要的润滑油。该润滑系统与现有变速箱中的润滑系统相比,润滑油的流动速度加快,其润滑效果更好,并且能够更好的降低箱体内零件的温度,其冷却效果也更好,大大提高了变速箱的可靠性和使用寿命。由此可见,本实用新型与现有技术相比,具有实质性特点和进步,其实施的有益效果也是显而易见的。 The beneficial effect of this scheme can be known from the description of the above scheme. In this heavy-duty gearbox lubrication system, the oil suction port I of the oil pump I is connected with the main gearbox, the oil outlet I is connected with the auxiliary gearbox through the oil pipe, and the oil pump II is connected to the auxiliary gearbox. The oil suction port II is connected to the auxiliary gearbox, and the oil outlet II is connected to the main gearbox through the oil pipe. Through this structure, the oil pump I sucks oil from the main gearbox to provide the auxiliary gearbox with the lubricating oil required for forced lubrication, and the oil pump Ⅱ Suction oil from the auxiliary gearbox to provide lubricating oil required for forced lubrication of the main gearbox. Compared with the lubricating system in the existing gearbox, this lubricating system has faster flow speed of lubricating oil, better lubricating effect, and can better reduce the temperature of parts in the box, and its cooling effect is better, which greatly improves the Transmission reliability and service life. This shows that compared with the prior art, the utility model has substantive features and progress, and the beneficial effects of its implementation are also obvious.
附图说明 Description of drawings
图1为本实用新型具体实施方式的结构示意图。 Fig. 1 is a schematic structural view of a specific embodiment of the present invention.
图2为图1中A-A剖视图。 Fig. 2 is a sectional view of A-A in Fig. 1 .
图中,A-主变速箱,B-副变速箱,1-油管Ⅱ,2-箱内管Ⅰ,3-油管Ⅰ,4-出油口Ⅰ,5-油泵Ⅰ,6-吸油口Ⅰ,7-吸油口Ⅱ,8-油管Ⅴ,9-油泵Ⅱ,10-出油口Ⅱ,11-油管Ⅳ,12-箱内管Ⅳ,13-箱内管Ⅲ,14-油管Ⅲ,15-箱内管Ⅱ。 In the figure, A-main gearbox, B-auxiliary gearbox, 1-oil pipe Ⅱ, 2-inner pipe Ⅰ, 3-oil pipe Ⅰ, 4-oil outlet Ⅰ, 5-oil pump Ⅰ, 6-oil suction port Ⅰ, 7-oil suction port Ⅱ, 8-oil pipe Ⅴ, 9-oil pump Ⅱ, 10-oil outlet Ⅱ, 11-oil pipe Ⅳ, 12-inner pipe Ⅳ, 13-inner pipe Ⅲ, 14-oil pipe Ⅲ, 15-box Inner tube II.
具体实施方式 Detailed ways
为能清楚说明本方案的技术特点,下面通过具体实施方式,并结合其附图,对本方案进行阐述。 In order to clearly illustrate the technical characteristics of this solution, the following will describe this solution through specific implementation modes and in conjunction with the accompanying drawings.
一种重型变速箱润滑系统,如图所示,它包括油泵Ⅰ5和油泵Ⅱ9,油泵Ⅰ5和油泵Ⅱ9分别安装在左副轴前端和右副轴前端,油泵Ⅰ5的吸油口Ⅰ6安装在主变速箱A前部,油泵Ⅱ9的吸油口Ⅱ7设置在副变速箱B的前部。该润滑系统为双油泵润滑系统,油泵Ⅰ5主要是为副变速箱B提供强制润滑,具体来说,主要为副变速箱B内的副箱同步器和副箱行星轮系等提供强制润滑;油泵Ⅱ9主要是为主变速箱A提供强制润滑,具体来说,主要为主变速箱A内的主箱齿轮和主轴齿轮隔片等提供强制润滑,特别是爬坡工作时,主变速箱A无法实现飞溅润滑,必须通过增加强制润滑保证齿轮的正常啮合传动,油泵Ⅱ9保证了主变速箱A内强制润滑的实现。 A heavy-duty gearbox lubrication system, as shown in the figure, it includes oil pump I5 and oil pump II9, oil pump I5 and oil pump II9 are installed at the front end of the left countershaft and right countershaft respectively, and the oil suction port I6 of the oil pump I5 is installed at the main gearbox At the front of A, the oil suction port II7 of the oil pump II9 is set at the front of the auxiliary gearbox B. The lubrication system is a double oil pump lubrication system. The oil pump I5 mainly provides forced lubrication for the auxiliary gearbox B, specifically, it mainly provides forced lubrication for the auxiliary gearbox synchronizer and the auxiliary gearbox planetary gear train in the auxiliary gearbox B; the oil pump Ⅱ9 is mainly to provide forced lubrication for the main gearbox A. Specifically, it mainly provides forced lubrication for the main gearbox gear and the main shaft gear spacers in the main gearbox A. Especially when the main gearbox is working on a slope, the main gearbox A cannot achieve For splash lubrication, the normal meshing transmission of the gears must be ensured by adding forced lubrication, and the oil pump II9 ensures the realization of forced lubrication in the main gearbox A.
其中,油泵Ⅰ5的吸油口Ⅰ6与主变速箱A相连、出油口Ⅰ4通过油管与副变速箱B相连,吸油口Ⅰ6设置在主变速箱A前部,出油口Ⅰ4通过油管Ⅰ3与箱内管Ⅰ2和油管Ⅱ1相连,油管Ⅱ1与箱内管Ⅲ13相连。 Among them, the oil suction port I6 of the oil pump I5 is connected with the main gearbox A, and the oil outlet I4 is connected with the auxiliary gearbox B through the oil pipe. Pipe I2 is connected to oil pipe II1, and oil pipe II1 is connected to tank inner pipe III13.
油泵Ⅱ9的吸油口Ⅱ7与副变速箱B相连、出油口Ⅱ10通过油管与主变速箱A相连,吸油口Ⅱ7设置在副变速箱B的前部,吸油口Ⅱ7通过油管Ⅴ8与油泵Ⅱ9相连,出油口Ⅱ10通过油管Ⅳ11与箱内管Ⅳ12和油管Ⅲ14相连,箱内管Ⅳ12通过油管Ⅲ14与箱内管Ⅱ15相连。 The oil suction port Ⅱ7 of the oil pump Ⅱ9 is connected to the auxiliary gearbox B, the oil outlet Ⅱ10 is connected to the main gearbox A through the oil pipe, the oil suction port Ⅱ7 is set at the front of the auxiliary gearbox B, and the oil suction port Ⅱ7 is connected to the oil pump Ⅱ9 through the oil pipe Ⅴ8. The oil outlet II10 is connected with the inner pipe IV12 and the oil pipe III14 through the oil pipe IV11, and the inner pipe IV12 is connected with the inner pipe II15 through the oil pipe III14.
其中,油管Ⅰ3将油泵Ⅰ5中的润滑油输送到箱内管Ⅰ2和油管Ⅱ1;油管Ⅱ1再将润滑油输送到箱内管Ⅲ13;油管Ⅲ14再将润滑油输送到箱内管Ⅱ15;油管Ⅳ11将从油泵Ⅱ9出来的润滑油输送到箱内管Ⅳ12和油管Ⅲ14;油管Ⅴ8为油泵Ⅱ9的进油管,将从副变速箱B吸过来的润滑油输送到油泵Ⅱ9。 Among them, the oil pipe I3 transports the lubricating oil in the oil pump I5 to the inner pipe I2 and the oil pipe II1; the oil pipe II1 transports the lubricating oil to the inner pipe III13; The lubricating oil from the oil pump II9 is sent to the tank pipe IV12 and the oil pipe III14; the oil pipe V8 is the oil inlet pipe of the oil pump II9, and the lubricating oil sucked from the auxiliary gearbox B is sent to the oil pump II9.
箱内管Ⅰ2用于将油泵Ⅰ5中的润滑油输送到左惰轮轴处,润滑左惰轮轴处的滚针轴承;箱内管Ⅱ15将油泵Ⅱ9中的润滑油输送到输入轴和主轴油孔处,润滑主轴上装配的隔片;箱内管Ⅲ13安装在主变速箱A上部,用于将油泵Ⅰ5中的润滑油输送到副变速箱B内,润滑副变速箱B中的行星轮系;箱内管Ⅳ12安装在主变速箱A上部,用于将油泵Ⅱ9中的润滑油输送到主变速箱A内,且箱内管Ⅳ12的侧壁上加工有径向油孔,对主变速箱A内的齿轮进行喷淋,润滑主变速箱A内的齿轮。 Pipe Ⅰ2 in the box is used to deliver the lubricating oil in the oil pump Ⅰ5 to the left idler shaft to lubricate the needle roller bearing at the shaft of the left idler; the pipe Ⅱ15 in the box is used to deliver the lubricating oil in the oil pump Ⅱ9 to the input shaft and the oil hole of the main shaft , to lubricate the spacer assembled on the main shaft; the box inner pipe III13 is installed on the upper part of the main gearbox A, and is used to transport the lubricating oil in the oil pump I5 to the auxiliary gearbox B to lubricate the planetary gear train in the auxiliary gearbox B; the box The inner pipe IV12 is installed on the upper part of the main gearbox A, and is used to deliver the lubricating oil in the oil pump II9 to the main gearbox A, and the side wall of the inner pipe IV12 is processed with radial oil holes, which are used for the main gearbox A. Spray the gears of the main gearbox A to lubricate the gears in the main gearbox A.
主变速箱A和副变速箱B均采用传统飞溅润滑+双油泵强制润滑的润滑方式,解决了现有技术中重型变速箱润滑效果不理想,使用寿命低的问题。同时变速箱内增加润滑油道,需要润滑的部位设置润滑油孔,以增加润滑的可靠性。该润滑系统与现有变速箱中的润滑系统相比,其润滑和冷却效果更好,有效的降低了油温,并大大提高了变速箱的工作可靠性和使用寿命。 Both the main gearbox A and the auxiliary gearbox B adopt the traditional splash lubrication + double oil pump forced lubrication, which solves the problems of unsatisfactory lubrication effect and low service life of heavy-duty gearboxes in the prior art. At the same time, lubricating oil passages are added in the gearbox, and lubricating oil holes are provided at the parts that need to be lubricated to increase the reliability of lubrication. Compared with the lubricating system in the existing gearbox, the lubricating system has better lubricating and cooling effects, effectively reduces the oil temperature, and greatly improves the working reliability and service life of the gearbox.
本实用新型中未经描述的技术特征可以通过现有技术实现,在此不再赘述。以上所述仅为本实用新型的较佳实施例,本实用新型并不仅限于上述具体实施方式,本领域普通技术人员在本实用新型的实质范围内做出的变化、改型、添加或替换,也应属于本实用新型的保护范围。 The technical features not described in the utility model can be realized by the prior art, and will not be repeated here. The above is only a preferred embodiment of the present utility model, and the present utility model is not limited to the above-mentioned specific implementation, and those of ordinary skill in the art make changes, modifications, additions or replacements within the essential scope of the present utility model, It should also belong to the protection scope of the present utility model.
Claims (9)
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| CN201420302415.XU CN203906742U (en) | 2014-06-09 | 2014-06-09 | Heavy gearbox lubricating system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104061321A (en) * | 2014-06-09 | 2014-09-24 | 中国重汽集团济南动力有限公司 | Heavy-duty gearbox lubrication system |
| CN104358859A (en) * | 2014-11-24 | 2015-02-18 | 盛瑞传动股份有限公司 | Planet row lubricating system for gearbox |
-
2014
- 2014-06-09 CN CN201420302415.XU patent/CN203906742U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104061321A (en) * | 2014-06-09 | 2014-09-24 | 中国重汽集团济南动力有限公司 | Heavy-duty gearbox lubrication system |
| CN104358859A (en) * | 2014-11-24 | 2015-02-18 | 盛瑞传动股份有限公司 | Planet row lubricating system for gearbox |
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