CN203890410U - Feeding and discharging mechanism of flake workpiece induction quenching machine tool - Google Patents
Feeding and discharging mechanism of flake workpiece induction quenching machine tool Download PDFInfo
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- CN203890410U CN203890410U CN201420193942.1U CN201420193942U CN203890410U CN 203890410 U CN203890410 U CN 203890410U CN 201420193942 U CN201420193942 U CN 201420193942U CN 203890410 U CN203890410 U CN 203890410U
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- 238000007599 discharging Methods 0.000 title claims abstract description 22
- 230000006698 induction Effects 0.000 title claims abstract description 18
- 238000010791 quenching Methods 0.000 title abstract description 11
- 230000000171 quenching effect Effects 0.000 title abstract description 11
- 238000003384 imaging method Methods 0.000 claims abstract description 17
- 230000000694 effects Effects 0.000 claims description 13
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 abstract description 2
- 206010021703 Indifference Diseases 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000003909 pattern recognition Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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Abstract
The utility model belongs to the technical field of heat treatment and discloses a feeding and discharging mechanism and rotating mechanism of a flake workpiece induction quenching machine tool. The feeding and discharging mechanism and rotating mechanism of the flake workpiece induction quenching machine tool provided by the utility model comprises a transverse beam, a feeding mechanical hand, a discharging mechanical hand, a translation cylinder, a mobile platform and an imaging system, wherein the feeding mechanical hand and the discharging mechanical hand are arranged on the mobile platform above a rotary disc; the mobile platform is connected with a piston rod of the translation cylinder fixed on the transverse beam; the feeding mechanical hand comprises a feeding clamping jaw, a feeding pneumatic jaw and a rotary cylinder; the imaging system is arranged just above a feeding station of the rotary disc; the discharging mechanical hand comprises a discharging clamping jaw and a discharging pneumatic jaw. According to the feeding and discharging mechanism, the working efficiency is improved, the production cost is reduced, the quality of the quenched flake workpiece is guaranteed, and the process requirement is met.
Description
Technical field
The utility model belongs to heat treatment technics field, is specifically related to a kind of charging and discharging mechanism and traversing mechanism of sheet-like workpiece Induction Hardening Machine.
Background technology
Sheet-like workpiece Induction Hardening Machine of the prior art is generally that the hard surfacing of integral type camshaft sheet-like workpiece is processed, and carries out hard surfacing processing inapplicable for the cylindrical of the sheet-like workpiece of assembling camshaft; The sheet-like workpiece of assembling camshaft after induction quenching again by forming complete camshaft with main shaft hot charging.Constructional feature for this sheet-like workpiece uniqueness arranges sheet-like workpiece Induction Hardening Machine, and described sheet-like workpiece Induction Hardening Machine includes automatic feed mechanism, mechanism, location thrust gear, charging and discharging mechanism and the traversing mechanism of sorting of selecting materials; The effect of charging and discharging mechanism and traversing mechanism is that the sheet-like workpiece that location thrust gear is brought is sent into upper material level, and the sheet-like workpiece that lower material level is completed to quenching is sent into blanking groove; Of home make similar lathe is mainly by artificial feeding, discharge at present, and the clamping parts time is longer, and cost of labor is high and operation docking in front and back is tired locks.In automation line lathe, concerning the sheet-like workpiece of certain specific model, the inductor block that it is corresponding and the position of inductor block are unique, and have in addition boss and dividing without boss for sheet-like workpiece, as shown in Figure 5, Figure 6, Figure 5 shows that sheet-like workpiece is without the schematic diagram of boss one side, Figure 6 shows that sheet-like workpiece has the schematic diagram of boss one side.After having boss in the situation that constant and other auxiliary mechanism being constant in sensor location and entering inductor block without the sheet-like workpiece of boss, the relative position of itself and inductor block is different, after can causing like this quenching, can not meet processing requirement.
Utility model content
For solving the problems of the technologies described above, the purpose of this utility model is charging and discharging mechanism and the traversing mechanism that proposes a kind of sheet-like workpiece Induction Hardening Machine.
The utility model adopts following technical scheme for completing above-mentioned purpose:
The charging and discharging mechanism of sheet-like workpiece Induction Hardening Machine and a traversing mechanism, described charging and discharging mechanism and traversing mechanism include crossbeam, feeding manipulator, blanking mechanical hand, passing cylinder II, mobile platform and imaging system; Described mobile platform is positioned at the top of rotary disk; Described feeding manipulator, blanking mechanical hand are arranged on mobile platform; Described mobile platform is connected with the piston rod of described passing cylinder II, makes mobile platform drive feeding manipulator, blanking mechanical hand corresponding with corresponding station respectively; Described passing cylinder II is fixed on crossbeam; Described mobile platform coordinates with described crossbeam by slide block, slideway, and described mobile platform makes feeding manipulator, blanking mechanical hand corresponding with corresponding station or position respectively along cross beam movement under the effect of passing cylinder II; Described feeding manipulator includes material loading jaw, material loading gas pawl and rotary cylinder; Described material loading jaw is connected with described material loading gas pawl; Described material loading jaw is symmetrically arranged two, and material loading jaw is V-arrangement, and the material loading jaw under the effect of material loading gas pawl described in two fastens the sheet-like workpiece being integrated being sent here by location thrust gear and is clamped in mechanical manipulator clamped position; Described material loading gas pawl is connected with described rotary cylinder, and material loading jaw, material loading gas pawl are overturn 180 ° under the effect of rotary cylinder; Described imaging system be arranged on material level on rotary disk directly over, in order to the sheet-like workpiece of material level on rotary disk is identified; Described blanking mechanical hand includes blanking jaw and blanking gas pawl; Described blanking jaw is connected with described blanking gas pawl; Described blanking jaw is symmetrically arranged two, and blanking jaw is V-arrangement; Blanking jaw under the effect of blanking gas pawl described in two fastens to be integrated the sheet-like workpiece that is positioned at material level under rotary disk is clamped in to lower material level; Sheet-like workpiece is admitted to mechanical manipulator clamped position from location thrust gear, now, feeding manipulator correspondence is positioned at mechanical manipulator clamped position, and the sheet-like workpiece that is positioned at mechanical manipulator clamped position is clamped, blanking mechanical hand is corresponding with the lower material level of rotary disk, and the sheet-like workpiece that is positioned at material level under rotary disk, has quenched is clamped; Passing cylinder II stretches out, by mobile platform, drive feeding manipulator, blanking mechanical hand to move, feeding manipulator drive the sheet-like workpiece be positioned at mechanical manipulator clamped position from mechanical manipulator clamped position move to rotary disk material level, the sheet-like workpiece that blanking mechanical hand-motion is positioned at material level under rotary disk moves to the blanking groove of sheet-like workpiece Induction Hardening Machine from the blanking position of rotary disk; Imaging system is identified delivering to the sheet-like workpiece of material level on rotary disk, if drive material loading jaw, material loading gas pawl and sheet-like workpiece Rotate 180 ° through comparing variant rotary cylinder; If through comparison indifference rotary cylinder be failure to actuate; Then material loading gas pawl drives material loading jaw to unclamp sheet-like workpiece, the sheet-like workpiece that needs are quenched is placed on the upper material level of rotary disk, blanking gas pawl drives blanking jaw to unclamp sheet-like workpiece, and the sheet-like workpiece after quenching is completed is placed in the blanking groove of sheet-like workpiece Induction Hardening Machine; Then rotary disk action, the sheet-like workpiece of pending quenching is sent into next station, meanwhile, passing cylinder II retracts, by mobile platform, drive feeding manipulator, blanking mechanical hand to move, feeding manipulator moves to the position corresponding with mechanical manipulator clamped position, and blanking mechanical hand moves to the position corresponding with material level under rotary disk.
Charging and discharging mechanism and the traversing mechanism of a kind of sheet-like workpiece Induction Hardening Machine the utility model proposes, at sheet-like workpiece, be admitted to inductor block to pattern recognition, switching mechanism are front set, after imaging system is taken pictures to current sheet-like workpiece and is compared, discrepant sheet-like workpiece rotary cylinder can be overturn 180 °, discrepantly not overturn.So just guarantee that the relative position that each sheet-like workpiece is sent in inductor block is consistent, guaranteed the quality of sheet-like workpiece after quenching, met processing requirement.Feeding manipulator in charging and discharging mechanism, blanking mechanical hand share one and pass cylinder, realized the do action of technical process, and machine tool main body floor space is little, with respect to the structure that relies on artificial feeding, discharge in prior art, improve working efficiency, reduced production cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the part sectioned view of Fig. 1.
Fig. 3 is the A-A sectional view of Fig. 1.
Fig. 4 is the B-B sectional view of Fig. 1.
Fig. 5, Fig. 6 are the structural representation of sheet-like workpiece in the present invention.
In figure: 1, crossbeam, 2, slide block, 3, mobile platform, 4, pass cylinder, 5, retaining plate, 6, rotary cylinder, 7, rotary cylinder web member, 8, material loading gas pawl web member, 9, material loading gas pawl, 10, material loading jaw, 11, imaging system, 12, blanking gas pawl Connection Block, 13, blanking gas pawl, 14, blanking jaw, 15, upper material level main shaft, 16, lower material level main shaft.
Embodiment
With specific embodiment, the utility model is illustrated by reference to the accompanying drawings:
As shown in Figure 1 and Figure 2, a kind of charging and discharging mechanism of sheet-like workpiece Induction Hardening Machine and traversing mechanism, described charging and discharging mechanism and traversing mechanism include crossbeam 1, feeding manipulator, blanking mechanical hand, passing cylinder 4, mobile platform 3 and imaging system 11; Described mobile platform 3 is positioned at the top of rotary disk 3; Described feeding manipulator, blanking mechanical hand are arranged on mobile platform 3; Described mobile platform 3 is connected with the piston rod of described passing cylinder II 4 by retaining plate 5, makes mobile platform 3 drive feeding manipulators, blanking mechanical hand corresponding with corresponding station respectively; Described passing cylinder 4 is fixed on crossbeam 1; Described mobile platform 3 coordinates with described crossbeam 1 by slide block 2, slideway, and described mobile platform 3 moves and makes feeding manipulator, blanking mechanical hand corresponding with corresponding station or position respectively along crossbeam 1 under the effect of passing cylinder II 4; In conjunction with Fig. 3, described feeding manipulator includes material loading jaw 10, material loading gas pawl 9 and rotary cylinder 6; Described material loading jaw 10 is connected with described material loading gas pawl 9; Described material loading gas pawl 9 is connected with rotary cylinder 6 by material loading gas pawl web member 8, rotary cylinder web member 7; Described material loading jaw 10 is symmetrically arranged two, and material loading jaw 10 is V-arrangement, and the material loading jaw 10 under the effect of material loading gas pawl 9 described in two fastens the sheet-like workpiece being integrated being sent here by location thrust gear and is clamped in mechanical manipulator clamped position; Described material loading gas pawl 9 is connected with described rotary cylinder 6, and material loading jaw 10, material loading gas pawl 9 are overturn 180 ° under the effect of rotary cylinder 6; Described imaging system 11 be arranged on material level on rotary disk directly over, described imaging system 11 is structure and the technology of comparative maturity in prior art, in this embodiment, imaging system 11 is comprised of two portions, hardware components and software section, wherein hardware components is comprised of camera, controller and light source again, and software section is comprised of Controlling System, image algorithm and user's dynamic interface again.In order to the sheet-like workpiece of material level on rotary disk is identified; The reference picture in described imaging system 11 with sheet-like workpiece, when sheet-like workpiece enters after upper material level, is taken pictures to it by imaging system 11 and compares with reference picture; In conjunction with Fig. 4, described blanking mechanical hand includes blanking jaw 14 and blanking gas pawl 13; Described blanking jaw 14 is connected with described blanking gas pawl 13; Described blanking gas pawl 13 is connected on mobile platform 3 by blanking gas pawl Connection Block 12; Described blanking jaw 14 is symmetrically arranged two, and blanking jaw 14 is V-arrangement; Blanking jaw 14 under the effect of blanking gas pawl 14 described in two fastens to be integrated the sheet-like workpiece that is positioned at material level under rotary disk is clamped in to lower material level; Sheet-like workpiece is admitted to mechanical manipulator clamped position from location thrust gear, now, feeding manipulator correspondence is positioned at mechanical manipulator clamped position, and the sheet-like workpiece that is positioned at mechanical manipulator clamped position is clamped, blanking mechanical hand is corresponding with the lower material level of rotary disk, and the sheet-like workpiece that is positioned at material level under rotary disk, has quenched is clamped; Passing cylinder 4 stretches out, by mobile platform 3, drive feeding manipulator, blanking mechanical hand to move, feeding manipulator drive the sheet-like workpiece be positioned at mechanical manipulator clamped position from mechanical manipulator clamped position move to rotary disk material level, the sheet-like workpiece that blanking mechanical hand-motion is positioned at material level under rotary disk moves to the blanking groove of sheet-like workpiece Induction Hardening Machine from the blanking position of rotary disk; 11 pairs of imaging systems are delivered to the sheet-like workpiece of material level on rotary disk and are identified, if drive material loading jaw 10, material loading gas pawl 9 and sheet-like workpiece Rotate 180 ° through comparing variant rotary cylinder 6; If through comparison indifference rotary cylinder be failure to actuate; Then material loading gas pawl 9 drives material loading jaw 10 to unclamp sheet-like workpiece, the sheet-like workpiece that needs are quenched is placed on the upper material level 23 of rotary disk, blanking gas pawl 13 drives blanking jaw 14 to unclamp sheet-like workpiece, and the sheet-like workpiece after quenching is completed is placed in the blanking groove of sheet-like workpiece Induction Hardening Machine; Then rotary disk 3 actions, the sheet-like workpiece of pending quenching is sent into next station, meanwhile, passing cylinder 4 retracts, by mobile platform 3, drive feeding manipulator, blanking mechanical hand to move, feeding manipulator moves to the position corresponding with mechanical manipulator clamped position, and blanking mechanical hand moves to the position corresponding with material level under rotary disk.
In the utility model, related sheet-like workpiece is cam bit.
In use, when sheet-like workpiece moves to mechanical manipulator clamping position, sheet-like workpiece enters in material loading jaw 10 the utility model, 9 actions of material loading gas pawl, and material loading jaw 10 clamps sheet-like workpieces; Meanwhile, lower material level main shaft 16 rises the sheet-like workpiece being nested with on lower material level main shaft 16 is entered in blanking jaw 14 under the effect of main shaft cylinder, 13 actions of blanking gas pawl, and blanking gas pawl 14 catches sheet-like workpiece; Pass cylinder 4 and stretch out, mobile platform 3 drives feeding manipulator to clamp position from mechanical manipulator and moves to material level main shaft top, drives blanking mechanical hand to move to blanking groove top by lower material level; Now the sheet-like workpiece in 11 pairs of upper material level material loading jaws 10 of imaging system is taken pictures and compares with reference picture, if through comparing variant rotary cylinder 6 Rotate 180s °, material loading gas pawl 9 unclamps, sheet-like workpiece falls on material level main shaft, if be failure to actuate through comparison indifference rotary cylinder 6, material loading gas pawl 9 unclamps, and sheet-like workpiece falls on material level main shaft; The gas of blanking simultaneously pawl 13 unclamps, and sheet-like workpiece falls into blanking groove; Then passing cylinder 4 retracts.More than so circulation of action.
Claims (1)
1. a charging and discharging mechanism for sheet-like workpiece Induction Hardening Machine, is characterized in that: described charging and discharging mechanism includes crossbeam (1), feeding manipulator, blanking mechanical hand, passing cylinder (4), mobile platform (3) and the imaging system (11) in order to the sheet-like workpiece of material level on rotary disk is identified; Described mobile platform (3) is positioned at the top of rotary disk; Described feeding manipulator, blanking mechanical hand are arranged on mobile platform (3); Described mobile platform (3) is connected with the piston rod of described passing cylinder (4), form described mobile platform (3) and drive feeding manipulator, blanking mechanical hand to move under the effect of passing cylinder (4), make feeding manipulator, the blanking mechanical hand structure corresponding with corresponding station respectively; Described passing cylinder (4) is fixed on crossbeam (1); Described mobile platform (3) coordinates with described crossbeam (1) by slide block (2), slideway; Described feeding manipulator includes material loading jaw (10), material loading gas pawl (9) and rotary cylinder (6); Described material loading jaw (10) is connected with described material loading gas pawl (9); Described material loading jaw (10) is symmetrically arranged two, and material loading jaw (10) is V-arrangement, the material loading jaw (10) described in forming two fastens and is integrated the structure that the sheet-like workpiece of being sent here by location thrust gear is clamped in to mechanical manipulator clamped position under the effect of material loading gas pawl (9); Described material loading gas pawl (9) is connected with described rotary cylinder (6), forms and make the overturn structure of 180 ° of material loading jaw (10), material loading gas pawl (9) under the effect of rotary cylinder (6); Described imaging system (11) be arranged on material level on rotary disk directly over; Described blanking mechanical hand includes blanking jaw (14) and blanking gas pawl (13); Described blanking jaw (14) is connected with described blanking gas pawl (13); Described blanking jaw (14) is symmetrically arranged two, and the inner-wall surface of blanking jaw (14) is for being V-arrangement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420193942.1U CN203890410U (en) | 2014-04-21 | 2014-04-21 | Feeding and discharging mechanism of flake workpiece induction quenching machine tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420193942.1U CN203890410U (en) | 2014-04-21 | 2014-04-21 | Feeding and discharging mechanism of flake workpiece induction quenching machine tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203890410U true CN203890410U (en) | 2014-10-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420193942.1U Expired - Fee Related CN203890410U (en) | 2014-04-21 | 2014-04-21 | Feeding and discharging mechanism of flake workpiece induction quenching machine tool |
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| Country | Link |
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| CN (1) | CN203890410U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103898307A (en) * | 2014-04-21 | 2014-07-02 | 洛阳升华感应加热股份有限公司 | Loading and unloading mechanism for flaky workpiece induction quenching machining tool |
-
2014
- 2014-04-21 CN CN201420193942.1U patent/CN203890410U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103898307A (en) * | 2014-04-21 | 2014-07-02 | 洛阳升华感应加热股份有限公司 | Loading and unloading mechanism for flaky workpiece induction quenching machining tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141022 |