CN203876079U - Low-temperature rubber purifier - Google Patents
Low-temperature rubber purifier Download PDFInfo
- Publication number
- CN203876079U CN203876079U CN201420251560.XU CN201420251560U CN203876079U CN 203876079 U CN203876079 U CN 203876079U CN 201420251560 U CN201420251560 U CN 201420251560U CN 203876079 U CN203876079 U CN 203876079U
- Authority
- CN
- China
- Prior art keywords
- seat
- gear
- handpiece case
- rubber
- cog
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000746 purification Methods 0.000 claims description 19
- 230000007246 mechanism Effects 0.000 claims description 7
- 229920000297 Rayon Polymers 0.000 claims description 4
- 239000012530 fluid Substances 0.000 claims description 4
- 238000001914 filtration Methods 0.000 abstract description 14
- 238000007599 discharging Methods 0.000 abstract 2
- 230000000903 blocking effect Effects 0.000 abstract 1
- 230000035611 feeding Effects 0.000 description 20
- 239000000463 material Substances 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- 150000001875 compounds Chemical class 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 238000004513 sizing Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- 238000007670 refining Methods 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 239000003292 glue Substances 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000010057 rubber processing Methods 0.000 description 3
- 239000004594 Masterbatch (MB) Substances 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 239000000498 cooling water Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000010074 rubber mixing Methods 0.000 description 2
- 101100011369 Caenorhabditis elegans egl-26 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model discloses a low-temperature rubber purifier. The low-temperature rubber purifier comprises a feeding shell, wherein an upper feeding roller and a lower feeding roller which are provided with speed reducing motors are mounted in the feeding shell; a gap is formed between the upper feeding roller and the lower feeding roller; the left end of the feeding shell is fixedly connected with a gear seat; the gear seat is divided into an upper gear seat and a lower gear seat which are relatively and fixedly connected; an upper gear cavity and a lower gear cavity are respectively formed in the upper gear seat and the lower gear seat; an upper gear is mounted in the upper gear cavity; a lower gear is mounted in the lower gear cavity; a discharging chute is formed in the left part of the gear seat; the discharging chute corresponds to the upper gear cavity and the lower gear cavity; the front part of a machine head shell is fixedly connected with the left side of the gear seat; the left end of the front part of the machine head shell is hinged with the rear part of the machine head shell; filtration screen seats are arranged in the front part of the machine head shell and the rear part of the machine head shell; filtration screens are mounted on the filtration screen seats; a rubber blocking block and a sectioning cutter are mounted at the left end of the rear part of the machine head shell.
Description
Technical field
The utility model relates to a kind of rubber processing machinery, relates in particular to a kind of rubber low temperature purification machine that carries out filtration, purification processing for elastomeric compound.
Background technology
Refining glue is the basic operation of rubber processing, method is that rubber and auxiliary material are added and in rubber mixing machine, carry out mixing and shearing kneading, processing is for the first time called female refining, obtain rubber master batch, after supercooling, dropping into rubber mixing machine for the second time, for the third time again processes, last processing is called whole refining, obtains finished composition.After mother refining and whole refining process, the sizing material processing with sheet for lower operation.Owing to often containing solid impurity composition in rubber and auxiliary material, flow into lower operation and often cause the inferior of rubber, affect the lifting of product quality, traditional solution only has the high-quality raw material of use, causes product cost significantly to rise.
In order to reduce costs, someone once considered rubber to filter processing, but in industry, current rubber filter plant is all screw extruding filter, in filter process, because shear action is violent, can cause the violent intensification of rubber, easily exceed rubber sulfurizing temp, cause sizing material to be scrapped, so this equipment and method can only be filtered rubber master batch, and helpless for there being the finished composition filtration of temperature limiting, elastomeric compound finally still can not get purification filtering thoroughly.A kind of rubber low temperature purification machine of novel concept is badly in need of in the development of industrial situation, can realize filter glue process and not heat up or few intensification, enables finished composition to carry out filtration, purification, improves the quality of rubber and the effect reducing production costs thereby reach.
Summary of the invention
The purpose of this utility model is to provide and a kind ofly can reduces costs, the rubber low temperature purification machine of good purification.
For achieving the above object, the technical solution adopted in the utility model is: a kind of rubber low temperature purification machine, it is characterized in that: comprise feeding shell, upper feed roll cylinder and lower feeding roller with reducing motor are installed in feeding shell, between upper feed roll cylinder and lower feeding roller, be designed with gap, the left end of feeding shell is fixedly connected with pinion stand, pinion stand is divided into cog seat and lower tooth wheel seat, the seat that cogs is fixedly connected with relatively with lower tooth wheel seat, cog seat and lower tooth wheel seat in be designed with respectively cog chamber and lower gear chamber, cog and be provided with and cog in chamber, lower gear is provided with lower gear in chamber, the left part of pinion stand is designed with blow tank, blow tank with described in cog chamber and lower gear chamber corresponding, pinion stand left side is fixedly connected with handpiece case front portion, the left end of handpiece case front portion is hinged with handpiece case rear portion, in handpiece case front portion and handpiece case rear portion, be designed with filter screen seat, filter screen is housed on filter screen seat, the left end at handpiece case rear portion is equipped with gear blob of viscose and dissects cutter.
In this structure, described handpiece case hinged place anterior and handpiece case rear portion is socketed with retaining mechanism.
In this structure, described reducing motor is fluid motor-driven.
The utility model has the advantages of and be: due to this structure of the present utility model, so this equipment is by filtering elastomeric compound, improve elastomeric compound quality, improve the processing characteristics of rubber in rear operation, can utilize the low-grade rubber raw materials of impurity to produce high-grade rubber product simultaneously, produce huge cost, form the core competitiveness of enterprise.Also avoided rear operation to the deimpurity heavy labour of manually picking of rubber simultaneously.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
In accompanying drawing: 1, gear blob of viscose; 2, retaining mechanism; 3, handpiece case front portion; 4, cog; 5, the seat that cogs; 6, the chamber that cogs; 7, feeding shell; 8, upper feed roll cylinder; 9, lower feeding roller; 10, lower gear; 11, lower tooth wheel seat; 12, lower gear chamber; 13, blow tank; 14, filter screen; 15, filter screen seat; 16, dissect cutter; 17, handpiece case rear portion.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail:
The utility model as shown in Figure 1, a kind of rubber low temperature purification machine, it is characterized in that: comprise feeding shell 7, upper feed roll cylinder 8 and lower feeding roller 9 with reducing motor are installed in feeding shell 7, between upper feed roll cylinder 8 and lower feeding roller 9, be designed with gap, the left end of feeding shell 7 is fixedly connected with pinion stand, pinion stand is divided into cog seat 5 and lower tooth wheel seat 11, the seat 5 that cogs is fixedly connected with relatively with lower tooth wheel seat 11, seat 5 and interior cog chamber 6 and the lower gear chamber 12 of being designed with respectively of lower tooth wheel seat 11 cog, cog and be provided with and cog 4 in chamber 6, lower gear 10 is installed in lower gear chamber 12, the left part of pinion stand is designed with blow tank 13, blow tank 13 with described in cog chamber 6 and lower gear chamber 12 corresponding, pinion stand left side is fixedly connected with handpiece case front portion 3, the left end of handpiece case front portion 3 is hinged with handpiece case rear portion 17, in handpiece case anterior 3 and handpiece case rear portion 17, be designed with filter screen seat 15, filter screen 14 is housed on filter screen seat 15, the left end at handpiece case rear portion 17 is equipped with gear blob of viscose 1 and dissects cutter 16.
In the present embodiment, the hinged place at described handpiece case anterior 3 and handpiece case rear portion 17 is socketed with retaining mechanism 2.In the present embodiment, described reducing motor is fluid motor-driven.
Equipment primary structure has: filter net type filtration system, the shape of the mouth as one speaks of double roll feeding system, gear compression system, fast changeable and dissect the compositions such as system, hydraulic system, control system.
One, two roller feed systems: this is the place of film feeding, be mainly two to the synchronous roller rolling, driven by motor reducer, in order to prevent heat-dissipating, in roller, pass into cooling water, there is rubber block at roller two ends, for the ease of inspection operation, whole pair of roller feed system is an entirety, and between equipment body, has a hinge, can be swung and be removed by the operation of hydraulic system.
Two, gear compression system: be divided into sizing material inlet region, delivery area, outlet pressor areas composition, the semiclosed region that sizing material inlet region is made up of gear, feeding roller, be provided with left and right rubber block and inlet pressure checkout gear, set value once pressure exceedes, feeding roller slows down, until normal; Delivery area is made up of spur gear and the shell of pair of meshing, and rubber is carried with rotating to outlet between backlash, for preventing that heat causes heating up, in the inner chamber of a pair of gear, passes into cooling water; Outlet pressor areas is made up of gear, purification filter screen and fixed mechanism thereof, outlet pressure checkout gear; once pressure exceeds standard, reduce the tooth speed of walking around; rotating speed is low to moderate sets lower prescribing a time limit; illustrate that filter screen blocks; need to shut down and change, by hydraulically powered overall shift-out mechanism, filter screen and clamping device thereof are shifted out, carry out screen replacing; after having changed, move into and fix again, start purification work.
Three, the filter net type filtration, purification system of fast changeable: filter screen adopts clamping device to fix, and be locked together with pressurization outlet area, due to the huge pressure of compression system, rubber is filtered by filter screen, impurity is stayed before filter screen, when clean rubber need to change filter screen by filter screen, clamping device unclamps, and filter screen is shown together with fixed mechanism, can clear up easily and change filter screen, after completing, swing back again, and restart to filter glue after clamping.
Four: the shape of the mouth as one speaks and dissect system: filter clean rubber and be cylindric by the shape of the mouth as one speaks and extrude, have a cutting knife in shape of the mouth as one speaks outer, packing element by time just longitudinally cut open, thereby make packing element become film, enter the batch off unit miscellaneous equipment at rear portion.
Five, hydraulic system: two roller feed systems and filter net type filtration, purification system are all to swing the structure shifting out, and need hydraulic system to operate.Hydraulic system is made up of Hydraulic Station, oil pipe and oil cylinder.
six,control system: for controlling two motor reducers, pressure-detecting device, Hydraulic Station, safety device etc. of feeding roller and gear, formed by switch board and control box, make equipment coordination operation.
While using the utility model, can increase film feed device on the right side of feeding shell.Described reducing motor can be fluid motor-driven.
For the elastomeric compound of rubber processing industry especially finished composition is carried out to filter at low temperature purification, by processes such as two roller feedings, gear pressurization, strainer filtering, blade dissect, by the filtering of sizing material impurity, obtain clean elastomeric compound for lower operation.
Elastomeric compound with film forms by two rollers to the inlet region passing on into gear pump compression system, gear will be transported to outlet area after sizing material wedging, set up filter glue at outlet area and purify needed pressure, impurity is stayed filter screen front portion, clean sizing material enters the shape of the mouth as one speaks by filter screen, the blade that the packing element of extruding by the shape of the mouth as one speaks is fixed longitudinally dissects, thereby becomes film for rear operation processing, so far completes whole filtration, purification work.In process, pressurization inlet region and outlet area are carried out to pressure detecting, and by this each section of speed is controlled to coupling, feed system and screen system all can adopt hydraulic pressure entirety to open, easy access roller and replacing filter screen.
The utility model is that roller feeding, gear pressurize, filter screen purifies, the shape of the mouth as one speaks is cutd open sheet four steps and integrated the clearing machine linking.
Claims (3)
1. a rubber low temperature purification machine, it is characterized in that: comprise feeding shell (7), upper feed roll cylinder (8) and lower feeding roller (9) with reducing motor are installed in feeding shell (7), between upper feed roll cylinder (8) and lower feeding roller (9), be designed with gap, the left end of feeding shell (7) is fixedly connected with pinion stand, pinion stand is divided into cog seat (5) and lower tooth wheel seat (11), the seat (5) that cogs is fixedly connected with relatively with lower tooth wheel seat (11), cog in seat (5) and lower tooth wheel seat (11) and be designed with respectively the chamber that cogs (6) and lower gear chamber (12), cog in chamber (6) cog (4) are installed, lower gear (10) is installed in lower gear chamber (12), the left part of pinion stand is designed with blow tank (13), blow tank (13) with described in cog chamber (6) and lower gear chamber (12) corresponding, pinion stand left side is fixedly connected with handpiece case front portion (3), the left end of handpiece case front portion (3) is hinged with handpiece case rear portion (17), in handpiece case front portion (3) and handpiece case rear portion (17), be designed with filter screen seat (15), filter screen (14) is housed on filter screen seat (15), the left end at handpiece case rear portion (17) is equipped with gear blob of viscose (1) and dissects cutter (16).
2. a kind of rubber low temperature purification machine according to claim 1, is characterized in that: the hinged place of described handpiece case front portion (3) and handpiece case rear portion (17) is socketed with retaining mechanism (2).
3. a kind of rubber low temperature purification machine according to claim 2, is characterized in that: described reducing motor is fluid motor-driven.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420251560.XU CN203876079U (en) | 2014-05-16 | 2014-05-16 | Low-temperature rubber purifier |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420251560.XU CN203876079U (en) | 2014-05-16 | 2014-05-16 | Low-temperature rubber purifier |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203876079U true CN203876079U (en) | 2014-10-15 |
Family
ID=51676621
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420251560.XU Expired - Lifetime CN203876079U (en) | 2014-05-16 | 2014-05-16 | Low-temperature rubber purifier |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203876079U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104015271A (en) * | 2014-05-16 | 2014-09-03 | 山东丰源轮胎制造股份有限公司 | Rubber low-temperature purifying machine |
-
2014
- 2014-05-16 CN CN201420251560.XU patent/CN203876079U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104015271A (en) * | 2014-05-16 | 2014-09-03 | 山东丰源轮胎制造股份有限公司 | Rubber low-temperature purifying machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141015 |