CN203867191U - Spraying construction robot in full-mechanical wall-building construction system - Google Patents

Spraying construction robot in full-mechanical wall-building construction system Download PDF

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Publication number
CN203867191U
CN203867191U CN201420269134.9U CN201420269134U CN203867191U CN 203867191 U CN203867191 U CN 203867191U CN 201420269134 U CN201420269134 U CN 201420269134U CN 203867191 U CN203867191 U CN 203867191U
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China
Prior art keywords
spray gun
base
seat
support
light material
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CN201420269134.9U
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Chinese (zh)
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赵嘉珩
赵建纲
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ZHENGZHOU SUNDY BUILDING TECHNOLOGY Co Ltd
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ZHENGZHOU SUNDY BUILDING TECHNOLOGY Co Ltd
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Abstract

The utility model provides a spraying construction robot in a full-mechanical wall-building construction system and belongs to the technical field of buildings. The spraying construction robot in the full-mechanical wall-building construction system comprises a walking system, a base, a power system, a control system, a support, a spray gun base and a spray gun. The spraying construction robot can automatically walk, automatically conduct detection, be automatically controlled, and automatically complete the wall spraying process.

Description

A kind of Fully-mechanized Pen Zhu robot building in wall construction system
Technical field
The present invention is application number: 2014202614889, the applying date: on May 22nd, 2014, denomination of invention: a kind of Fully-mechanized wall construction system of building, divisional application; The invention belongs to building field, particularly a kind of Fully-mechanized construction system of one spraying in walling body building course.
Background technology
Existing body of wall, in building course, is roughly divided into and builds by laying bricks or stones, builds, the methods such as spray is built, splicing, build by laying bricks or stones, be to adopt the building block of moulding in advance as brick, concrete block etc. adopt manually that it is stacking, form body of wall thereby add bonding agent to make it to be bonded to entirety between building block; Building is to adopt template to form the inner chamber of body of wall shape, pour into a mould into concrete at template inner chamber, and the materials such as mortar, these materials solidify formation body of wall in template; It is first to build a skeleton that spray is built, and certain pulp spraying is coated on skeleton and with skeleton and is bonded together, and one deck adheres to one deck, progressively forms body of wall; Splicing is by ready-made wall body structure, as gypsum plank, and plank, steel plates etc. are made corresponding size, and splicing together, forms body of wall; The above wall mode of building, needs to adopt a large amount of artificial founding a capital in wall process, efficiency of construction is low, and labour intensity is large, can pollute environment, can not realize Fully-mechanized construction.
Summary of the invention
For existing defect of building wall technology existence, the present invention proposes a kind of Fully-mechanized wall construction system of building, and is applicable to build spray walling body, it is characterized in that: comprise material transportation equipment, and storage facilities, conveying equipment, mixes and mixing plant Pen Zhu robot; Material transportation equipment is connected with storage facilities in ground handling, storage facilities is arranged on ground, construction site, storage facilities is connected with conveying equipment, conveying equipment is arranged between construction site and construction working face, conveying equipment is connected with mixing and mixing plant, mixing and mixing plant are arranged on construction working face, and mixing and mixing plant are connected with Pen Zhu robot, and Pen Zhu robot is arranged on construction working face.
Described material transportation equipment is to adopt tank-transport truck and pulverulent material transport vehicle, and described tank-transport truck is a kind of vehicle of special transport powdery constructional materials holding vessel; Described pulverulent material transport vehicle is to adopt canned transport vehicle.Described storage facilities has two, a dry mash holding vessel, and a light material holding vessel, is arranged on the ground of construction site.Described dry mash holding vessel comprises tank body, dry-coal feeding mouth, and dry powder discharging opening, there is dosing valve at dry powder discharging opening place; The discharging opening of the powder material tank dress transport vehicle of dry-coal feeding mouth and haulage device connects, and dry powder discharging opening is connected with the charging aperture of conveying equipment through dosing valve.
Described light material holding vessel comprises tank body, lightweight charging aperture, and lightweight discharging opening, lightweight discharging opening place is provided with dosing valve, and dosing valve outlet port is connected with the import of light material conveying equipment.
Described conveying equipment comprises dry mash conveying equipment and light material conveying equipment, the import of dry mash conveying equipment is connected with the dosing valve in the exit of dry mash holding vessel, and the import of light material conveying equipment is connected with the dosing valve in the exit of light material holding vessel.
Described dry powder conveying equipment comprises blower fan, delivery pump, and conveyance conduit, dry powder loading head, described blower fan adopts roots blower, for induction system provides transmitting power; Described delivery pump adopts rotating disc type feed pump, and the import of delivery pump is connected with the dosing valve of dry powder holding vessel, and its outlet is connected near blower fan with conveyance conduit, and its effect is that dry mash is provided to conveyance conduit; The dry mash being transported in pipeline makes dry mash travel forward along pipeline with the front and back pressure differential of blower fan air-supply generation; Described conveyance conduit is airtight flexible pipe, and one end of conveyance conduit is connected with roots blower, and at delivery pump, there is opening at place, and its opening is connected with the discharging opening of delivery pump, and the other end is connected with dry mash loading head; Described dry mash loading head comprises charging aperture, main body, discharging opening, is arranged on construction working face, as highrise building upstairs; Described dry mash loading head is cyclone type loading head, and the charging aperture of dry mash loading head is connected with conveyance conduit; The discharging opening of dry mash loading head is connected with the charging aperture of the blender in mixing and mixing plant.
Described light material conveying equipment comprises blower fan, delivery pump, and conveyance conduit, light material loading head, described blower fan adopts roots blower, for induction system provides transmitting power; Delivery pump adopts rotating disc type feed pump, and described conveyance conduit is airtight flexible pipe, and one end of conveyance conduit is connected with roots blower, and at delivery pump, there is opening at place, and its opening is connected with the discharging opening of delivery pump, and the other end is connected with light material loading head; Described light material loading head has charging aperture, main body, discharging opening, is arranged on construction working face, as highrise building upstairs; Described light material loading head is cyclone type loading head, and the charging aperture of loading head is connected with conveyance conduit, and the discharging opening of light material loading head is connected with the charging aperture of mixing and mixing plant.
Described mixing and mixing plant comprise blender, spiral mixer, extrusion pump, screw pump; Described blender comprises two imports, an outlet, two imports are connected by doser with the outlet of dry mash loading head with the outlet of light material loading head respectively, and the dry mash entering from two charging apertures mixes by the discharging opening of blender and the charging aperture of spiral mixer and is connected with light material; The charging aperture of spiral mixer its discharging opening that is connected with the discharging opening of blender is connected with extrusion pump, the import of extrusion pump is connected with the discharging opening of spiral mixer, the discharging opening of extrusion pump is connected with the charging aperture of screw pump, the charging aperture of screw pump is connected with the discharging opening of extrusion pump, and screw rod delivery side of pump is connected with the charging aperture of Pen Zhu robot.
A kind of Fully-mechanized concrete technical scheme of building wall construction system is to comprise material transportation equipment, storage facilities, conveying equipment, mixing and mixing plant, Pen Zhu robot, slitless connection between each equipment, described material transportation equipment is to adopt tank-transport truck and pulverulent material transport vehicle, described tank-transport truck is a kind of vehicle of special transport powdery constructional materials holding vessel, can automatic loading and unloading material holding vessel, in transportation, can not produce dust pollution, described pulverulent material transport vehicle is to adopt canned transport vehicle, described storage facilities has two, a dry mash holding vessel, and a light material holding vessel, is arranged on the ground of construction site, described dry mash holding vessel is for storing cement, gypsum sand, the pulverulent mixture of additive, the light granules shape materials such as light material holding vessel is used for storing granules of polystyrene, and Plant Powder minces, perlite, described dry mash holding vessel comprises tank body, dry-coal feeding mouth, and dry powder discharging opening, there is dosing valve at dry powder discharging opening place, the discharging opening of the powder material tank dress transport vehicle of dry-coal feeding mouth and haulage device connects, and dry powder discharging opening is connected with the charging aperture of conveying equipment through dosing valve, described light material holding vessel comprises tank body, lightweight charging aperture, and lightweight discharging opening, lightweight discharging opening place is provided with dosing valve, and dosing valve outlet port is connected with the import of light material conveying equipment, described conveying equipment comprises dry mash conveying equipment and light material conveying equipment, the import of dry mash conveying equipment is connected with the dosing valve in the exit of dry mash holding vessel, the import of light material conveying equipment is connected with the dosing valve in the exit of light material holding vessel, the described dosing valve industry is called again closes air-valve, the common equipment of the industry for weight feed powdery or granular materials, formed by rotary container and power source, according to material proportion difference, adopt the space of a constant volume to control the volume of the material of output discharging opening, thereby control the weight of output discharging opening material, by regulating the rotary speed of rotary container, reach the amount of material within the unit interval of discharging of controlling, described dry powder conveying equipment comprises blower fan, delivery pump, and conveyance conduit, dry powder loading head, described blower fan adopts roots blower, for induction system provides transmitting power, described delivery pump adopts rotating disc type feed pump, and the import of delivery pump is connected with the dosing valve of dry powder holding vessel, and its outlet is connected near blower fan with conveyance conduit, and its effect is that dry mash is provided to conveyance conduit, the dry mash being transported in pipeline makes dry mash travel forward along pipeline with the front and back pressure differential of blower fan air-supply generation, described conveyance conduit is airtight flexible pipe, the dry mash that the wind that roots blower is sent is sent with delivery pump mixes in pipeline, the dry mash promoting in pipeline due to the effect of pressure differential travels forward along pipeline, one end of conveyance conduit is connected with roots blower, at delivery pump, there is opening at place, its opening is connected with the discharging opening of delivery pump, and the other end is connected with dry mash loading head, described dry mash loading head comprises charging aperture, main body, discharging opening, is arranged on construction working face, as highrise building upstairs, described dry mash loading head is cyclone type loading head (industry also have be called cyclone dust collector), the charging aperture of dry mash loading head is connected with conveyance conduit, the dry mash of coming in from conveyance conduit enters into the charging aperture of dry mash loading head, after dry mash loading head is collected, can drop to the discharging opening of dry mash loading head, then discharge from discharging opening, the discharging opening of dry mash loading head is connected with the charging aperture of the blender in mixing and mixing plant, described light material conveying equipment comprises blower fan, delivery pump, and conveyance conduit, light material loading head, described blower fan adopts roots blower, for induction system provides transmitting power, delivery pump adopts rotating disc type feed pump, and its effect is that light material is provided to conveyance conduit, and the light material in pipeline makes light material travel forward along pipeline with blower fan air-supply, described conveyance conduit is airtight flexible pipe, the light material that the wind that roots blower is sent is sent with delivery pump mixes in pipeline, because making light material, the effect of pressure differential travels forward along pipeline, one end of conveyance conduit is connected with roots blower, at delivery pump, there is opening at place, its opening is connected with the discharging opening of delivery pump, and the other end is connected with light material loading head, described light material loading head has charging aperture, main body, discharging opening, is arranged on construction working face, as highrise building upstairs, described light material loading head is cyclone type loading head, the charging aperture of loading head is connected with conveyance conduit, the light material of coming in from conveyance conduit enters into light material loading head after light material loading head is collected, and can drop to the discharging opening of light material loading head, then discharges, the discharging opening of light material loading head is connected with the charging aperture of mixing and mixing plant, described mixing and mixing plant comprise blender, spiral mixer, extrusion pump, screw pump, described blender comprises two imports, an outlet, two imports are connected by doser with the outlet of dry mash loading head with the outlet of light material loading head respectively, and the dry mash entering from two charging apertures mixes by the discharging opening of blender and the charging aperture of spiral mixer and is connected with light material, the charging aperture of spiral mixer its discharging opening that is connected with the discharging opening of blender is connected with extrusion pump, and spiral mixer is a kind of continuous stirring equipment conventional in the industry, comprises charging aperture, body, discharging opening, priming apparatus, mixed material by adding water, makes it become mixed uniformly jelly by the blade stirring in spiral mixer in spiral mixer inside, outputs to the charging aperture of extrusion pump by discharging opening, extrusion pump is the conventional conveying equipment of industry delivery pulp, by the extruding of extrusion pump pinch roller, makes the jelly of output have certain pressure, can be transported to certain distance, the import of extrusion pump is connected with the discharging opening of spiral mixer, the discharging opening of extrusion pump is connected with the charging aperture of screw pump, described screw pump is that the industry is carried out pressure-feed common equipment to jelly, its operating principle is to rotate in gum cover by the screw rod of decreasing worm-pitch, force pulpous state object to produce the large pressure of other mode of movements relatively, its effect is to increase jelly output pressure, makes it be applicable to spray and builds, the charging aperture of screw pump is connected with the discharging opening of extrusion pump, and screw rod delivery side of pump is connected with the charging aperture of Pen Zhu robot, described Pen Zhu robot comprises running gear, base, dynamical system, control system, support, spray gun seat, spray gun, described running gear comprises crawler belt, driving wheel, and directive wheel, support wheel, running gear is arranged on base, and described base is the parts for installing and support various component, comprises base plate, side plate, described dynamical system is arranged on base, for whole robot provides power, described control system is arranged on base, comprises sensor, signal receiving device, signal analysis comparison device, signal output apparatus, described support is arranged on base, and its effect is to support spray gun seat and ensure that spray gun seat can move up and down thereon, described spray gun seat is rack-mount, can on support, move up and down, comprise lower, middle base, the seat of honour, drive unit, lower seat is rack-mount, and middle base is nested against one another on being arranged on lower, centre has axle to be connected, and can under the driving of drive unit, on lower, swing, the seat of honour is arranged in middle base, and the seat of honour can relative middle base swing up and down under the driving of drive unit, spray gun is arranged on one end on the seat of honour of spray gun seat and is connected with fluid-conveying pipe, and an extreme direction is aimed at the target location that needs spray to build, and spray gun adopts the spray gun with the screw rod pulp shooting machine of telescopic arm.
Beneficial effect
Can realize the Fully-mechanized construction of wall construction process, improve efficiency of construction, reduce labour intensity, reduce environment pollution, Pen Zhu robot can walk automatically, and automatic detection and manipulation complete spray wall process automatically.
Brief description of the drawings
Fig. 1 is structural representation of the present invention
1. dry mash blower fan, 2. dry mash delivery pump, 3. dry mash holding vessel, 4. dry mash conveyance conduit, 5. dry mash loading head, 6. light material loading head, 7. continuous mixer, 8. extrusion pump, 9. screw pump, 10. tube connector, 11. Pen Zhu robots, 12. blenders, 13. light material conveyance conduits, 14. light material holding vessels, 15. light material delivery pumps, 16. light material blower fans;
The structural representation of Tu2Shi Penzhu robot
111. driving wheel, 112. directive wheels, 113. crawler belts, 114. support wheels, 115. bases, lower of 116. spray guns, 117. middle base, 118. seats of honour, 119. sensors, 1110. spray gun decks, 1111. spray guns, 1112. supports, 1113. control systems, 1114. dynamical systems.
Detailed description of the invention
Now further illustrate by reference to the accompanying drawings the specific embodiment of the present invention, the transport of holding vessel adopts the tank-transport truck of standard, dry mash holding vessel 3 and light material holding vessel 14 are transported to construction site by tank-transport truck, place, as Fig. 1, select 18.5kw, the roots blower of 0.6MPa is as dry mash blower fan 1, 75 millimeters of fan outlet diameters, adopt flange that the plastic pipe of 75 millimeters of diameters is connected with dry mash blower fan 1, discharging opening place below dry mash holding vessel 3, the dosing valve of 160 types is installed, discharging opening at dosing valve connects dry mash delivery pump 2, dry mash delivery pump 2 adopts the rotating disc type feed pump of 5 cubes ms/h, the pipeline being connected with dry mash blower fan 1 arranges threeway at dry mash delivery pump 2 places, one end connects the pipe that dry mash blower fan 1 exports, one end connects dry mash delivery pump 2, one end connects dry mash conveyance conduit 4, it is 75 millimeters that 4 of dry mash carrier pipe adopts diameter, the flexible pipe of being made by canvas, equally, light material holding vessel 14 is transported to construction site by tank-transport truck, be placed in dry mash holding vessel 3 position arranged side by side, 4000 millimeters of spacing, to select 7.5kw, the roots blower of 0.6MPa is as light material blower fan 16, , 75 millimeters of fan outlet diameters, adopt flange that the plastic pipe of 75 millimeters of diameters is connected with light material blower fan 16, discharging opening place below light material holding vessel 14, the amount feed valve of fixed 160 types is installed, discharging opening at dosing valve connects light material delivery pump 15, light material delivery pump 15 adopts 5 cubes of ms/h of rotating disc type feed pumps, the pipeline being connected with light material blower fan 16 arranges threeway at light material delivery pump 15 places, one end connects the pipe that light material blower fan 16 exports, one end connects light material delivery pump 15, one end connects light material conveyance conduit 13, it is 75 millimeters that 13 of light material carrier pipe adopts diameter, the flexible pipe of being made by canvas, by dry mash loading head 5 and light material loading head 6, be arranged on side by side near construction working face, dry mash conveyance conduit 4 is connected with the charging aperture of dry mash loading head 5 and light material loading head 6 respectively with light material conveyance conduit 13, two imports of blender 12 are passed through to the doser of two 160 types, be connected with the discharging opening of dry mash loading head 5 and light material loading head 6 respectively, blender 12 adopts the metal tube of 150 millimeters of diameters, be welded into Y type, two of the upper ends mouth of pipe is import, and one of the lower end mouth of pipe is outlet, the outlet of blender 12 is connected with the charging aperture of continuous mixer 7, selects the spiral mixer of 5 cubes ms/h as continuous mixer 7, the discharging opening of continuous mixer 7 is connected with the charging aperture of extrusion pump 8, select the extrusion pump of 5 cubes ms/h as extrusion pump 8, the discharging opening of extrusion pump 8 is connected with the charging aperture of screw pump 9, in this example, select the screw spray pump of 70 liters or 90 liters as screw pump 9, the discharging opening of screw pump 9, by the composite soft tube of 75 millimeters of diameters, is connected with the spray gun import in Pen Zhu robot 11, as Fig. 2, selecting diameter is that the wheel of 200 millimeters is as driving wheel 111 and the directive wheel 112 of robot 11, and attach it on base 115, driving wheel 111 is connected with the dynamical system 1114 being arranged in base 115, at driving wheel 111 and directive wheel 112 outsides, rubber belt track 113 is installed, the width of crawler belt 113 is 200 millimeters, support wheel 114 is also housed in crawler belt 113, ensures normal shape for supporting crawler belt 113, crawler belt 113, driving wheel 111, directive wheel 112, the common composition running gear of support wheel 114, installs two cover running gears in base 115 bilateral symmetry, and power drives respectively, support 1112 is also installed on base 115, in 1112 examples of support, adopts two threaded column, diameter is 30 millimeters, is highly 2500 millimeters, support 1112 is provided with lower 116 of spray gun, between lower 116 of spray gun and support 1112, adopt and be threaded, under spray gun, seat 116 adopts the threaded engagement on rotatable nut and the support 1112 of dynamic control with support bound fraction, in the time of rotating nut, nut drives lower 116 of spray gun to move up and down along support 1112, on lower 116 of spray gun, middle base 117 is installed, middle base 117 is by being connected with lower of spray gun with the worm gear device of drive unit, and middle base 117 can swing around lower 116 of spray gun, the top of middle base 117 is provided with the turbine and worm device with drive unit vertical with lower of spray gun 116, and its top is connected with the seat of honour 118, the seat of honour 118 can be relatively and middle base 117 swing up and down, on the seat of honour 118, be provided with the spray gun deck 1110 of the spray gun 1111 that is installed, the sensor 119 being connected with control system is installed on spray gun deck 1110, in this example, sensor 119 adopts laser range sensor, spray gun 1111 is arranged on spray gun deck 1110, front end ejection materials for wall, and rear end is connected with the discharging opening of screw pump 9 with flexible pipe, in order to adapt to different construction environments, in this example, adopt the spray gun with telescopic arm, for regulating distance and the gun slot distance adjustment when approaching ground and roof part of gun slot to working face, control system 1113 is arranged on base 115, and its function is to set running parameter, controls the course of action of each several part, and the information that collecting sensor transmits through calculating, comparing, and is assigned instruction to action component, dynamical system 1114 is arranged on base 115 inside, for this equipment provides the energy, when work, according to built body of wall difference, set different running parameters, Pen Zhu robot 11 is placed in before work plane, start dynamical system 1114, spray gun 1111 sprays materials for wall, along with spraying process sensor 119 is surveyed the thickness of the body of wall spraying and highly, and information is passed to control system 1113, control system 1113 is compared this information and set information, thereby dos command line DOS walking system moves up and down along metope direction walking and spray gun bearing 116 along support 1112 or spray gun 1111 swings or spray gun 1111 swings up and down, when construction environment does not allow Pen Zhu robot 11 and construction body of wall distance enough closely time, control system 1113 is controlled spray gun telescopic arm and is stretched out or retract, to regulate suitable distance, so circulation, after spray has been built, control system 1113 instruction power sections stop, and reset condition is replied in each working cell, sends signal to construction system simultaneously, temporarily stops the work of front end various device.

Claims (1)

1. the Fully-mechanized Pen Zhu robot building in wall construction system, is characterized in that: comprise running gear, base, dynamical system, control system, support, spray gun seat, spray gun; Described running gear comprises crawler belt, driving wheel, and directive wheel, support wheel, running gear is arranged on base, and described base is the parts for installing and support various component, comprises base plate, side plate; Described dynamical system is arranged on base, for whole robot provides power; Described control system is arranged on base, comprises sensor, signal receiving device, signal analysis comparison device, signal output apparatus; Described support is arranged on base, and its effect is to support spray gun seat and ensure that spray gun seat can move up and down thereon; Described spray gun seat is rack-mount, can on support, move up and down, comprise lower, middle base, the seat of honour, drive unit, lower seat is rack-mount, and middle base is nested against one another on being arranged on lower, centre has axle to be connected, and can under the driving of drive unit, on lower, swing, the seat of honour is arranged in middle base, and the seat of honour can relative middle base swing up and down under the driving of drive unit; Spray gun is arranged on one end on the seat of honour of spray gun seat and is connected with fluid-conveying pipe, and an extreme direction is aimed at the target location that needs spray to build.
CN201420269134.9U 2014-05-22 2014-05-22 Spraying construction robot in full-mechanical wall-building construction system Active CN203867191U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420269134.9U CN203867191U (en) 2014-05-22 2014-05-22 Spraying construction robot in full-mechanical wall-building construction system

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Application Number Priority Date Filing Date Title
CN201420269134.9U CN203867191U (en) 2014-05-22 2014-05-22 Spraying construction robot in full-mechanical wall-building construction system

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN201420261488.9U Division CN203867190U (en) 2014-05-22 2014-05-22 Full-mechanical building wall construction system

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105089274A (en) * 2014-05-22 2015-11-25 郑州三迪建筑科技有限公司 Spraying building robot in fully mechanical wall building construction system
CN105256985A (en) * 2015-11-16 2016-01-20 郑州三迪建筑科技有限公司 Wall whitewashing method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105089274A (en) * 2014-05-22 2015-11-25 郑州三迪建筑科技有限公司 Spraying building robot in fully mechanical wall building construction system
CN105256985A (en) * 2015-11-16 2016-01-20 郑州三迪建筑科技有限公司 Wall whitewashing method

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