CN203866545U - Professional ultrasonic dyeing and finishing rinsing machine - Google Patents
Professional ultrasonic dyeing and finishing rinsing machine Download PDFInfo
- Publication number
- CN203866545U CN203866545U CN201420293209.7U CN201420293209U CN203866545U CN 203866545 U CN203866545 U CN 203866545U CN 201420293209 U CN201420293209 U CN 201420293209U CN 203866545 U CN203866545 U CN 203866545U
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- Prior art keywords
- ultrasonic
- rinsing
- dyeing
- washing chamber
- water washing
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- Expired - Lifetime
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- 238000004043 dyeing Methods 0.000 title claims abstract description 25
- 239000004744 fabric Substances 0.000 claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 55
- 238000010438 heat treatment Methods 0.000 claims abstract description 6
- 230000007704 transition Effects 0.000 claims abstract description 6
- 238000005406 washing Methods 0.000 claims description 47
- 230000007306 turnover Effects 0.000 claims description 5
- 241000274582 Pycnanthus angolensis Species 0.000 claims description 3
- 239000011087 paperboard Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 11
- 238000007639 printing Methods 0.000 abstract description 2
- 230000000149 penetrating effect Effects 0.000 abstract 2
- 238000004140 cleaning Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005265 energy consumption Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000002950 deficient Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000006210 lotion Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 238000010009 beating Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000013043 chemical agent Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010358 mechanical oscillation Effects 0.000 description 1
- 238000009992 mercerising Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000002203 pretreatment Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004506 ultrasonic cleaning Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model relates to a rinsing machine, in particular to a professional ultrasonic dyeing and finishing rinsing machine, and belongs to printing and dyeing equipment. The professional ultrasonic dyeing and finishing rinsing machine comprises a rinsing tank, a water inlet device is arranged above the rinsing tank, an overflowing port device is arranged in one side of the rinsing tank, a pneumatic water drainage device is arranged below the rinsing tank, a steam heating pipe and a temperature control device are arranged inside the rinsing tank, a cloth inlet and outlet transition cloth guide roller is arranged above the rinsing tank, cloth penetrating cloth guide rollers are installed on tank boards on the two sides in the rinsing tank, an ultrasonic transducer vibrator is installed between the cloth guide rollers at the same horizontal height, the ultrasonic transducer vibrators are connected with an ultrasonic generator through a high-frequency cable connecting line, and the ultrasonic generator is installed on one side of the rinsing tank. An ultrasonic device and a dyeing and finishing device are effectively combined, and dirt on the surface of fabric is rapidly scattered, emulsified and peeled through ultrasonic waves so as to be removed; the ultrasonic waves are high in frequency and small in wave length, propagation directionality is good, penetrating power is high, the rinsing effect of fabric can be remarkably improved, and water and energy sources are saved.
Description
Technical field
The utility model relates to a kind of rinsing machine, and a kind of ultrasonic wave dyeing and finishing specialty rinsing machine, belongs to one of dyeing apparatus specifically.
Background technology
Existing water washing chamber be fabric in motion and cleaning fluid static, as cleaned fully, fabric needs have sufficient washing lotion and run duration in water washing chamber, this just needs water washing chamber to have enough volumes and Rong Buliang, no matter be destarch, kiering, bleaching, the mercerising in pre-treatment, or after dyeing, stamp, remove loose colour and impurity, all must have the quality of multiple tracks washing guarantee final products.Water-washing process water generally will account for the more than 60% of whole procedure water, and in order to improve washing effect, and 90 DEG C of above hot water use amounts are very large, cause consuming mass energy.Because the increasing of complete set of equipments volume causes floor space large, thereby take a large amount of soils and factory building, cause cost of investment to strengthen and land resource waste, simultaneously long owing to wearing wiring topology, the defective product probability that fabric produces is in process of production also high, has caused waste, directly strengthens production cost.
Summary of the invention
The purpose of this utility model is to solve the deficiency that occupation area of equipment is large, energy consumption is high, defect rate is high, production cost is high, provides a kind of ultrasonic wave dyeing and finishing reasonable in design, that floor space is little, it is low to consume energy, product quality is high, production cost is low professional rinsing machine.
The utility model provides a kind of ultrasonic wave dyeing and finishing of following structure specialty rinsing machine for overcoming the above problems, comprise water washing chamber 1, the top of water washing chamber 1 is provided with water feed apparatus 6, one side is provided with overrun opening appts 7, below is provided with jettison gear 8, inside is provided with steam-heating pipe 9 and attemperating unit 10, its special character is that water washing chamber 1 top is provided with turnover cloth transition fabric guide roll 5, on the boxboard of water washing chamber 1 inner both sides, be provided with and wear cloth fabric guide roll 4, wearing of same level height is provided with oscillator for ultrasonic transducer 2 between cloth fabric guide roll 4, oscillator for ultrasonic transducer 2 is connected with the supersonic generator 3 that is arranged on water washing chamber 1 one sides by high frequency cable connecting line,
A kind of improvement of the present utility model is: described water washing chamber 1 welds the casing of making for stainless steel;
Another kind of improvement of the present utility model is: described jettison gear 8 is pneumatic jettison gear.
The utility model is effectively by ultrasonic unit and equipment for dyeing and finishing combination, reduce the volume of equipment, utilize cavitation, acceleration effect and the direct flow effect of ultrasonic wave in liquid, all kinds of fabric face dirts are dispersed rapidly, emulsification, peel off and reach cleaning object; Because ultrasonic frequency is high, wavelength is short, good directionality, the penetration capacity of propagation are strong, can significantly improve fabric washing effect reduce water consumption and the energy.
The energy consumption comparison of ultrasonic wave dyeing and finishing specialty rinsing machine in production application practice
1, water consumption contrast:
Conventional washing: every rinsing machine of conventional washing need to consume approximately 13.15 tons/hour, water;
Ultrasonic wave dyeing and finishing specialty washing: need to consume approximately 7.2 tons/hour, water, according to approximately 6 tons of using water wisely per hour, amount to sewage disposal expense, water price is according to 6.7 yuan/ton of calculating, work every day 20 hours, work every year 300 days, can reduce expenses: ten thousand yuan of 6 × 6.7 × 20 × 300=24.12:
2, steam consumption contrast:
Conventional washing: every rinsing machine of conventional washing need to consume approximately 1.2 tons/hour of steam;
Ultrasonic wave dyeing and finishing specialty washing: need to consume approximately 0.7 ton/hour of steam, be mainly to dry part to use, the about 500kg of steam saving per hour, steam is according to 190 yuan/ton of calculating, every year can steam saving: 190 × 0.5 × 20 × 300,=57 ten thousand yuan
Function and the effect feature of ultrasonic wave dyeing and finishing specialty rinsing machine are as follows:
1, cleaning performance is good, and cleannes are high and whole clean fabric degree are consistent.
2, water consumption reduces, and environmental protection and energy saving, the few discharge capacity of Jie Shui, Minus, reduce use cost.
3,, to fabric face not damaged, save solvent, heat energy, work-yard and artificial etc.
4, can greatly reduce washing temperature, conventionally, under state, the cavitation effect of ultrasonic wave in the time of 50 ° of C-60 ° of C is best, so when practical application Ultrasonic Cleaning, adopt the operating temperature of 50 ° of C-70 ° of C.Sometimes also can under normal temperature, wash, save the energy, improve on-the-spot working environment (reducing steam noise and the temperature of workshop).
5, the bubble producing in washing lotion due to ultrasonic wave, carries out strong beating to fabric, fabric tension force is discharged and produce the special finishing effect such as softness, sizing.
6, in rinsing bowl, there is self-cleaning function, the equal non-scaling of fabric guide roll inwall, also capable of washing clean to deep hole, finedraw and fabric shelter, reduce defective product and produce, reduce labour intensity, improve service efficiency.
7, improve the physical and chemical quality of fabric, improve feel and capillary effect, improving product class, has the unrivaled superiority of conventional dyeing and finishing rinsing process.
8, equal water tank holds cloth amount has increased approximately 1.7 times than light water tank-washer appearance cloth amount.
9, unique supersonic generator has the function that power stepless regulates, and power output can realize 10%---100% continuous setup, and to adapt to the washing requirement of various fabrics.
10, full machine water washing chamber contraction in length, fabric guide roll centre-to-centre spacing reduces, do not crease easily, the favourable raising fabric percentage of A-class goods.
11, owing to having adopted new structure, the fabric in water washing chamber is all washed, and only have an appointment 1/3 area of fabric in light water tank-washer is under water, this has obviously improved washing efficiency, has shortened washing time.
12, reduced the discharge of polluting, the high COD of dyeing and finishing is focused on very favourable condition is provided, reduced greatly the cost of sewage disposal of printing and dyeing enterprise, social benefit is very remarkable.
Brief description of the drawings
Fig. 1: front view of the present utility model;
In figure: 1, water washing chamber, 2, oscillator for ultrasonic transducer, 3, supersonic generator, 4, wear cloth fabric guide roll, 5, turnover cloth transition fabric guide roll, 6, water feed apparatus, 7, overrun opening appts, 8, jettison gear, 9, steam-heating pipe, l0, attemperating unit.
Detailed description of the invention
Referring to accompanying drawing, provide detailed description of the invention of the present utility model, be used for structure of the present utility model to be described further.
Embodiment 1: with reference to Fig. 1.This ultrasonic wave dyeing and finishing specialty rinsing machine, comprise that stainless steel welds the water washing chamber 1 of making, the top of water washing chamber 1 is provided with water feed apparatus 6, one side is provided with overrun opening appts 7, below is provided with pneumatic jettison gear 8, inside is provided with steam-heating pipe 9 and attemperating unit 10, water washing chamber 1 top is provided with turnover cloth transition fabric guide roll 5, on the boxboard of water washing chamber 1 inner both sides, be provided with and wear cloth fabric guide roll 4, wear cloth fabric guide roll 4 transverse row and show three row, every row outside is 2 and wears greatly cloth fabric guide roll, inner side is 2 little cloth fabric guide rolls of wearing, wearing of same level height is provided with oscillator for ultrasonic transducer 2 between cloth fabric guide roll 4, oscillator for ultrasonic transducer 2 is connected with the supersonic generator 3 that is arranged on water washing chamber 1 one sides by high frequency cable connecting line.
This ultrasonic wave dyeing and finishing specialty rinsing machine when in use, to in water washing chamber 1, put into water by the water feed apparatus 6 on water washing chamber 1, regulate attemperating unit 10, be heated to temperature required with steam-heating pipe 9 for the water in water washing chamber 1, cloth is worn cloth wearing on cloth fabric guide roll 4 in water washing chamber 1 inside by the turnover cloth transition fabric guide roll 5 hollow formulas of water washing chamber 1 top, opening installation is at the supersonic generator 3 of water washing chamber 1 one sides, the high-frequency oscillation signal that it sends, pass to oscillator for ultrasonic transducer 2 by high frequency cable joint lines, oscillator for ultrasonic transducer 2 produces high-frequency resonance together with oscillating plate, vibration frequency with 40,000 6 thousand times per second is conducted in liquid, because ultrasonic wave is a kind of compression compressional wave, can make liquid under the effect that promotes medium in, pressure changes and forms countless small steam bubbles, cause void effect.In the time of the explosion of bubble pressurized, can produce powerful impulsive force, converting high frequency mechanical oscillation to by oscillator for ultrasonic transducer 2 propagates in cleaning fluid, constantly bombard, pat fabric face, dirt in the surface of fabric and gap is peeled off rapidly, effectively remove the residual impurity on fabric, greatly reduce energy consumption, using water wisely, saving chemical agent, and shorten time of washing cloth, reach the object of efficient, energy-conservation, water saving, environmental protection.
Protection domain of the present utility model is not limited to above embodiment; every or the ultrasonic wave dyeing and finishing specialty rinsing machine and with the technical solutions of the utility model principle identical rinsing machine that are equal to identical with technical solutions of the utility model structure, all belong to protection domain of the present utility model.
Claims (3)
1. ultrasonic wave dyeing and finishing specialty rinsing machine, comprise water washing chamber (1), the top of water washing chamber (1) is provided with water feed apparatus (6), one side is provided with overrun opening appts (7), below is provided with pneumatic jettison gear (8), inside is provided with steam-heating pipe (9) and attemperating unit (10), it is characterized in that water washing chamber (1) top is provided with turnover cloth transition fabric guide roll (5), on the boxboard of the inner both sides of water washing chamber (1), be provided with and wear cloth fabric guide roll (4), wearing of same level height is provided with oscillator for ultrasonic transducer (2) between cloth fabric guide roll (4), oscillator for ultrasonic transducer (2) is connected with the supersonic generator (3) that is arranged on water washing chamber (1) one side by high frequency cable connecting line.
2. ultrasonic wave dyeing and finishing specialty rinsing machine according to claim 1, is characterized in that described water washing chamber (1) welds the casing of making for stainless steel.
3. according to ultrasonic wave dyeing and finishing specialty rinsing machine described in claim 1 or 2, it is characterized in that described jettison gear (8) is pneumatic jettison gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420293209.7U CN203866545U (en) | 2014-06-04 | 2014-06-04 | Professional ultrasonic dyeing and finishing rinsing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420293209.7U CN203866545U (en) | 2014-06-04 | 2014-06-04 | Professional ultrasonic dyeing and finishing rinsing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203866545U true CN203866545U (en) | 2014-10-08 |
Family
ID=51647516
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420293209.7U Expired - Lifetime CN203866545U (en) | 2014-06-04 | 2014-06-04 | Professional ultrasonic dyeing and finishing rinsing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203866545U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108342859A (en) * | 2018-01-19 | 2018-07-31 | 绍兴永丰纺织印染有限公司 | A kind of efficient power-saving consumption reduction rope form cleaning equipment |
| CN108708033A (en) * | 2018-08-20 | 2018-10-26 | 南通大东有限公司 | Honeycomb stamp antarafacial double-layer fabric production technology and production high pressure kicks machine |
| WO2020034295A1 (en) * | 2018-08-13 | 2020-02-20 | 斯乔麦科技（深圳）有限公司 | Open-width cloth rinsing groove and rinsing machine thereof |
| CN112064261A (en) * | 2020-07-31 | 2020-12-11 | 广东德润纺织有限公司 | Continuous production process and device for printing and dyeing post-treatment of chemical fiber elastic fabric |
| CN113089225A (en) * | 2021-04-14 | 2021-07-09 | 花法科技有限公司 | Combined ultrasonic wave roller |
| CN113622118A (en) * | 2021-08-23 | 2021-11-09 | 浙江美欣达纺织印染科技有限公司 | Efficient oscillation type ultrasonic water washing tank and using method thereof |
-
2014
- 2014-06-04 CN CN201420293209.7U patent/CN203866545U/en not_active Expired - Lifetime
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108342859A (en) * | 2018-01-19 | 2018-07-31 | 绍兴永丰纺织印染有限公司 | A kind of efficient power-saving consumption reduction rope form cleaning equipment |
| WO2020034295A1 (en) * | 2018-08-13 | 2020-02-20 | 斯乔麦科技（深圳）有限公司 | Open-width cloth rinsing groove and rinsing machine thereof |
| CN108708033A (en) * | 2018-08-20 | 2018-10-26 | 南通大东有限公司 | Honeycomb stamp antarafacial double-layer fabric production technology and production high pressure kicks machine |
| CN112064261A (en) * | 2020-07-31 | 2020-12-11 | 广东德润纺织有限公司 | Continuous production process and device for printing and dyeing post-treatment of chemical fiber elastic fabric |
| CN113089225A (en) * | 2021-04-14 | 2021-07-09 | 花法科技有限公司 | Combined ultrasonic wave roller |
| CN113089225B (en) * | 2021-04-14 | 2023-10-13 | 花法科技有限公司 | Combined ultrasonic wave roller |
| CN113622118A (en) * | 2021-08-23 | 2021-11-09 | 浙江美欣达纺织印染科技有限公司 | Efficient oscillation type ultrasonic water washing tank and using method thereof |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |