CN102896109A - Ultrasonic wool-washing device and application thereof - Google Patents
Ultrasonic wool-washing device and application thereof Download PDFInfo
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- CN102896109A CN102896109A CN2012104348876A CN201210434887A CN102896109A CN 102896109 A CN102896109 A CN 102896109A CN 2012104348876 A CN2012104348876 A CN 2012104348876A CN 201210434887 A CN201210434887 A CN 201210434887A CN 102896109 A CN102896109 A CN 102896109A
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Abstract
The invention relates to a device and a method for cleaning wool by an ultrasonic technique. The device is mainly applied to a wool washing industry of raw wool of wool. The device mainly comprises a wool guide device 1, a washing groove 2, a net plate 3, and a multi-frequency ultrasonic vibrating box 4. The raw wool is added to the washing groove 2 by the wool guide device 1; and the multi-frequency ultrasonic vibrating box 4 is opened to clean the impurity on the wool, and sinks into the bottom of the groove through the net plate 3. A high-power ultrasonic vibrating box emits a strong ultrasonic wave to a wool fiber in the water, so that the efficiency of removing impurities such as the raw wool and wool fat is improved; energy consumption and water are greatly saved, and the ultrasonic wool-washing device has good social benefit and economic benefit.
Description
Technical field
The present invention relates to utilize ultrasonic technology to treating apparatus and the application of wool scouring of wool.Be mainly used in the cleaning treatment of the animal raw wools such as wool.
Background technology
Ultrasonic cleaning is that ultrasonic vibration is acted on cleaning fluid, makes liquid produce " cavitation effect ", and a large amount of micro-bubbles of generation are to producing mechanical impact force on every side, in order to impurity, dirt or the greasy a kind of method of removing body surface.Therefore ultrasonic wave is by in the more general cleaning that is applied to machine components.Ultrasonic cleaner is as cleaning container, and the material in the dispersing liquid promotes the strong means of chemical reaction etc. to be used for many years industrial.Because at present woollen mill need to use a plurality of rinsing bowls and repeatedly clean the cleaning process that just can finish raw wool aspect the raw wool scouring of wool, so energy consumption, water consumption are all large especially, do not meet the energy-saving and water-saving requirement.Ultrasonic vibration can promote that the impurity separation comes off in the raw wool, improves cleaning efficiency, reduces energy consumption, water consumption, is a kind of novel scouring of wool technology of energy-saving and emission-reduction.
Find that through Primary Study ultrasonic wave energy is used for improving reactivity, reduce kiering time and dyeing time in the dyeing and finishing technology, improve the fabric whiteness.Ultrasonic wave can also improve multiple textile process technique, has the ability of the multiple wet processing of impact.Ultrasonic wave can change destarch, kiering, bleaching, dyeing, arrangement and washing process.Its use in wet processing can reduce process time, reduces consumption and energy consumption and the water consumption of chemicals, improves production quality.Yet with the single-frequency ultrasonication in water tank owing to be subject to the impact of stationary field, ultrasonic field is very inhomogeneous in the water tank, some places Strong, a little less than the some places, cause the weak part cleaning performance of ultrasonic field also relatively a little less than, the ultrasonic wave that frequency is high is easily absorbed by fiber owing to wavelength is short, so ultrasonic attenuation is large, and fiber is not washed clean.But high frequency ultrasound is because the vibration frequency height has certain advantage to the surface clean of fiber.
Summary of the invention
A technical problem to be solved by this invention is to provide a kind of washing sound field more even, and can greatly reduce a kind of device that utilizes ultrasonic technique that the raw wool scouring of wool is reformed of water consumption and energy consumption,
Described device comprises wool guide device 1, rinsing bowl 2, web plate 3, multiple frequency ultrasonic Vibration Box 4; Raw wool is joined in the rinsing bowl 2 by wool guide device 1, opens multiple frequency ultrasonic Vibration Box 4, cleans; Impurity on the wool sinks to bottom land through web plate 3.
Described multiple frequency ultrasonic Vibration Box 4 is fixed on 2 bottoms in the rinsing bowl according to the interval of 20cm.
The ultrasonic frequency that described multiple frequency ultrasonic Vibration Box 4 can be launched is different.
The ultrasonic frequency of described multiple frequency ultrasonic Vibration Box 4 is 20～30KHz, ultrasonic power: 500～800W.
Described web plate 3 is fixed in the upper surface of multiple frequency ultrasonic Vibration Box 4.
Described wool guide device 1 is fixed in rinsing bowl 2 both upper ends thereof.
Another technical problem to be solved of the present invention has been to provide the application of this device in scouring of wool industry.
Described scouring of wool application of installation is in the scouring of wool industrial production.
Described production method is characterized in that at the washing agent 105 and the 0.2～0.3g/L auxiliary agent NaCO that add 0.5～0.8g/L
3, bath raio is 1:100～1:120, under 25～35 ℃, and ultrasonic frequency: 20～30KHz, ultrasonic power: 500～800W cleans 3～6min.
Ultrasonic wave scouring of wool device of the present invention, owing to set up the ultrasonic vibration cleaning device, make impurity easier disengaging under the ultrasonic vibration treatment conditions on raw wool surface, improve raw wool degree of cleaning and utilization rate of equipment and installations, be beneficial to the lanolin recovery and improve the raw wool clean level, can significantly reduce energy consumption, reduce sewage discharge.
Figure of description
Fig. 1 is rinsing bowl schematic diagram among the present invention.
Fig. 2 is the front view of rinsing bowl among the present invention.
Fig. 3 is the top view of rinsing bowl among the present invention.
Specific embodiment
Shown in Figure 2 is ultrasonic scouring of wool device schematic diagram in exemplary embodiment.Comprise 1 wool guide device in multiple frequency ultrasonic Vibration Box 4, web plate 3, rinsing bowl 2 and the tank, every interval 20cm distance is installed the multiple frequency ultrasonic Vibration Box uniformly on the web plate of tank, multiple frequency ultrasonic Vibration Box 4 in sequence, certain distance is fixed in the bottom in the tank, and the husky web plate of Vibration Box upper surface and leakage 3 is concordant.The raw wool of the radiating surface of ultrasonic box in the washing trough, the ultrasonic wave of ultrasonic box certain power of radiation in tank makes the ultrasonic wave that forms an even intensity in the tank.Ul-trasonic irradiation is on raw wool, make hyperacoustic mechanical effect (such as the particle vibration displacement of sound bearing medium, speed, acceleration, the mechanical quantities such as acoustic pressure), fuel factor (sound wave its portion of energy in communication process is absorbed by medium and becomes heat energy) and cavitation effect work simultaneously, under these three kinds of effect effects, the swelling of nucleus of liquid gas is grown up in the tank, and liquid vapors or gas around being are full of, because the external and internal pressure great disparity is subsided cavity, break, the sound field energy of concentrating is discharged in extremely short time and minimum space, make the local hundreds of that forms of medium to the high temperature of several thousand K with above hundreds of atmospheric hyperbaric environments, and produce powerful impulsive force, on the raw wool with impurity spin off from fiber, to reach the purpose of cleaning, the raw wool that then cleaned is transported in the next rinsing bowl by wool guide device 1.
The washing agent 105 and the 0.2～0.3g/L auxiliary agent NaCO that add in advance 0.5～0.8g/L in the rinsing bowl
3, bath raio is 1:100～1:120, raw wool is transported in the rinsing bowl 2 through wool guide device 1, under 25～35 ℃, opens ultrasonic Vibration Box power supply, and ultrasonic frequency: 20～30KHz, ultrasonic power: 500～800W cleans 3～6min.Raw wool after the cleaning is imported in the next rinsing bowl by the wool guide device.Ultrasonic Vibration Box sends powerful multi-frequency ultrasonic to wool fiber in the water-washing process, so that the impurity on the wool breaks away from from fiber surface, sinks to bottom land through web plate, finishes cleaning process.These scouring of wool apparatus and method can be saved energy consumption and the water yield greatly.
Bath raio: the mass ratio of raw wool and cleaning solution.
The washing agent 105 and the 0.1～0.3g/L auxiliary agent NaCO that add in advance 0.4～0.7g/L in the rinsing bowl
3, bath raio is 1: 70～1:100, raw wool is transported in the rinsing bowl 2 through wool guide device 1, under 45～60 ℃, opens ultrasonic Vibration Box power supply, and ultrasonic frequency: 20～30KHz, ultrasonic power: 500～800W cleans 3～5min.Raw wool after the cleaning is imported in the next rinsing bowl by the wool guide device.Ultrasonic Vibration Box sends powerful multi-frequency ultrasonic to wool fiber in the water-washing process, so that the impurity on the wool breaks away from from fiber surface, sinks to bottom land through web plate, finishes cleaning process.These ultrasonic scouring of wool apparatus and method can be saved energy consumption and the water yield greatly, have good economic benefit.
Although the present invention with preferred embodiment openly as above; but it is not to limit the present invention, any person skilled in the art, without departing from the spirit and scope of the present invention; all can do various changes and modification, so protection scope of the present invention should be with being as the criterion that claims were defined.
Claims (8)
1. one kind is utilized ultrasonic technique scouring of wool device, it is characterized in that this device comprises wool guide device (1), rinsing bowl (2), web plate (3), multiple frequency ultrasonic Vibration Box (4); Raw wool is joined in the rinsing bowl (2) by raw wool guide device (1), opens multiple frequency ultrasonic Vibration Box (4), cleans; Impurity on the wool sinks to bottom land through web plate (3).
2. scouring of wool device according to claim 1 is characterized in that described multiple frequency ultrasonic Vibration Box (4) is fixed on (2) bottom in the rinsing bowl according to the interval of 20cm.
3. scouring of wool device according to claim 1 and 2 is characterized in that the ultrasonic frequency that described multiple frequency ultrasonic Vibration Box (4) can launch is different.
4. scouring of wool device according to claim 1, the ultrasonic frequency that it is characterized in that described multiple frequency ultrasonic Vibration Box (4) is 20～30KHz, ultrasonic power: 500～800W.
5. scouring of wool device according to claim 1 is characterized in that described web plate (3) is fixed in the upper surface of multiple frequency ultrasonic Vibration Box (4).
6. scouring of wool device according to claim 1 is characterized in that described wool guide device (1) is fixed in rinsing bowl (2) both upper ends thereof.
7. scouring of wool application of installation claimed in claim 1 is in the scouring of wool industrial production.
8. production method according to claim 5 is characterized in that at the washing agent 105 and the 0.2～0.3g/L auxiliary agent NaCO that add 0.5～0.8g/L
3, bath raio is 1:100～1:120, under 25～35 ℃, and ultrasonic frequency: 20～30KHz, ultrasonic power: 500～800W cleans 3～6min.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210434887.6A CN102896109B (en) | 2012-11-01 | 2012-11-01 | A kind of ultrasonic wave scouring of wool device and application thereof |
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| CN201210434887.6A CN102896109B (en) | 2012-11-01 | 2012-11-01 | A kind of ultrasonic wave scouring of wool device and application thereof |
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| CN102896109A true CN102896109A (en) | 2013-01-30 |
| CN102896109B CN102896109B (en) | 2015-11-04 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103993361A (en) * | 2014-06-06 | 2014-08-20 | 张家港宇新羊毛工业有限公司 | Wool washing and deashing device with high cleaning rate |
| CN105396834A (en) * | 2015-11-20 | 2016-03-16 | 无锡南方声学工程有限公司 | Vibration box structure of ultrasonic cleaning machine |
| CN109518283A (en) * | 2019-01-21 | 2019-03-26 | 内蒙古鄂尔多斯资源股份有限公司 | Small-sized cashmere ultrasonic cleaning equipment and cashmere ultrasonic cleaning method |
| CN109554764A (en) * | 2019-01-21 | 2019-04-02 | 内蒙古鄂尔多斯资源股份有限公司 | Five groove ultrasonic shampooers and five groove ultrasonic scouring of wool methods |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103993361A (en) * | 2014-06-06 | 2014-08-20 | 张家港宇新羊毛工业有限公司 | Wool washing and deashing device with high cleaning rate |
| CN103993361B (en) * | 2014-06-06 | 2016-06-22 | 张家港宇新羊毛工业有限公司 | A kind of high-detergency wool grease scouring deashes device |
| CN105396834A (en) * | 2015-11-20 | 2016-03-16 | 无锡南方声学工程有限公司 | Vibration box structure of ultrasonic cleaning machine |
| CN109518283A (en) * | 2019-01-21 | 2019-03-26 | 内蒙古鄂尔多斯资源股份有限公司 | Small-sized cashmere ultrasonic cleaning equipment and cashmere ultrasonic cleaning method |
| CN109554764A (en) * | 2019-01-21 | 2019-04-02 | 内蒙古鄂尔多斯资源股份有限公司 | Five groove ultrasonic shampooers and five groove ultrasonic scouring of wool methods |
| CN109554764B (en) * | 2019-01-21 | 2023-08-15 | 内蒙古鄂尔多斯资源股份有限公司 | Five-groove ultrasonic wool washer and five-groove ultrasonic wool washing method |
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| CN102896109B (en) | 2015-11-04 |
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Granted publication date: 20151104 Termination date: 20161101 |