CN203695557U - Ultrasonic box washing machine - Google Patents
Ultrasonic box washing machine Download PDFInfo
- Publication number
- CN203695557U CN203695557U CN201420040170.8U CN201420040170U CN203695557U CN 203695557 U CN203695557 U CN 203695557U CN 201420040170 U CN201420040170 U CN 201420040170U CN 203695557 U CN203695557 U CN 203695557U
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- box
- cleaning
- spraying
- ultrasonic
- soaking
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Abstract
The utility model relates to an ultrasonic box washing machine. The ultrasonic box washing machine comprises a soaking box and a spray cleaning device. A circularly rotatable driving chain and a driving wheel are arranged in the soaking box. The driving chain is provided with a plurality of soaking tank frames used for fixing boxes to be cleaned. An ultrasonic generator is arranged underneath the cleaning fluid of the soaking box. A box outlet of the soaking box is connected with a box inlet of the spray cleaning device through a conveying bracket. The spray cleaning device comprises a spray tank, a spray cleaning machine and a brush device, wherein the spray cleaning machine is arranged in the spray tank, and the brush device is used for brushing the boxes. According to the ultrasonic box washing machine, , the boxes to be cleaned are scoured and brushed through the spray cleaning device after being soaked and cleaned through ultrasonic waves, so that the cleaning rate of the boxes is greatly increased, working efficiency is greatly enhanced, manpower and labor time are saved, and energy consumption and the concentration of alkali are greatly lowered; in addition, dirt and alkali liquor attached to the surfaces of the boxes are washed away, and therefore one-time cleaning through the ultrasonic box washing machine can meet national health standards; besides, the cleaning speed is high, the cleaning effect is good, and parts will not be damaged.
Description
Technical field
The utility model relates to a kind of connection with tank cleaning equipment, what be specifically related to is a kind of ultrasonic box washer.
Background technology
Ultrasonic wave is frequency higher than the sound wave of 20000 hertz, its good directionality, and penetration capacity is strong, be easy to obtain more concentrated acoustic energy, in water transmission distance, can be used for finding range, test the speed, clean, welding, rubble, sterilizing etc., in medical science, military affairs, industry, agricultural, there is a lot of application.Ultrasonic Cleaning be utilize cavitation, acceleration effect and the direct flow effect of ultrasonic wave in liquid to liquid and dirt directly, indirectly effect, make that crud layer is dispersed, emulsification, peel off and reach cleaning object.In supersonic wave cleaning machine at present used, cavitation and direct flow effect are applied manyly.
Existing supersonic wave cleaning machine is made up of supersonic generator and ultrasonic wave transducer washing trough.Be high-frequency oscillation signal by supersonic generator output superaudio vibration electrical power, change electrical power into ultrasonic high-frequency mechanical vibration through transducer and propagate into medium--in cleaning solvent, cleaning fluid is under ultrasonic vibration, generation has the micronucleus ripple that tens million of atmospheric pressure diameters are 50-500 μ m, form liquid level and be cleaned the high speed core air-flow of meeting personally, the micro-bubble being present in liquid vibrates under the effect of sound field, all kinds of dirts that make adhesion be cleaned part surface peel off, thereby reach the object of cleaning.Utilize Ultrasonic Cleaning have cleaning speed fast, effective, not part of damage, reduce labor intensity, the advantage such as cost-saving, be applicable to beer, beverage, dairy products, vinegar, the various industries such as auto parts machinery.
And at beer, beverage, dairy products, vinegar etc. use in vial and filling production lines enterprise, mostly reclaiming old bottle or container supply produces, old bottle generally packs in Turnover Box and cleans after factory, use in reality, before cleaning bottle, need casing to clean, and existing supersonic wave cleaning machine is in the time cleaning casing, only by adding Ultrasonic Cleaning in cleaning solution, but often because residual dirt surface in case is too dirty, residue is too many, increase the difficulty of cleaning, cleaning rate is low, only soak and be difficult to once clean up by solution, need to repeatedly clean, and residual dirt or alkali lye on cleaning rear box, cause to clean and do not reached sanitary standard, repeatedly change and clean, reduce operating efficiency, labour intensity and labour cost are increased, reduce the business efficiency of enterprise.
Utility model content
For the deficiency existing in prior art, the utility model object is to provide a kind of ultrasonic box washer that can effectively improve the clean rate of casing, greatly reduces labour intensity and cost of labor, has improved operating efficiency, residual dirt or alkali lye on can disposable clean casing, meet sanitary standard.
To achieve these goals, the utility model is to realize by the following technical solutions:
Ultrasonic box washer, it comprises and fills the soaking box of cleaning fluid and for soaking and washing rear box being washed away to the spraying and cleaning apparatus of washing, and is provided with the active chain of rotation capable of circulation and drives the driving wheel of initiatively chain operation and drive the power set of driving wheel in described soaking box; On described active chain, be provided with a plurality of soaking compartment frames for fixing case to be cleaned; Cleaning fluid in described soaking box is arranged with supersonic generator, and the outlet mouth of soaking box is connected with the inlet mouth of spraying and cleaning apparatus by transfer gantry; Described spraying and cleaning apparatus comprises spraying box and the brush unit that the Spray-cleaning Machine in spraying box is set and scrubs for casing, can wash out being attached to surperficial dirt and alkali lye, carries high-detergency.
According to above-mentioned ultrasonic box washer, wherein, on described transfer gantry, be provided with the motor of conveyer belt and driving conveying belt operation, the casing of being convenient to after soaking is transported in spraying box, the inlet end of described transfer gantry connects the outlet mouth of soaking box, and its outlet end is inserted spraying box and extended to the outlet mouth of spraying box.
According to above-mentioned ultrasonic box washer, wherein, what described Spray-cleaning Machine adopted is high-pressure spraying cleaning machine, and described high-pressure spraying cleaning machine comprises high-pressure hydraulic pump and shower nozzle; Described shower nozzle is provided with thick sprinkler head for spraying backwater and for spraying the cleaning shower nozzle of clear water, described thick sprinkler head is connected with high-pressure hydraulic pump by water pipe respectively with cleaning shower nozzle, described thick sprinkler head is arranged on the inlet mouth place of spraying box, described cleaning shower nozzle is arranged on the outlet mouth place of spraying box, by Turnover Box outer surface (two sides upward at the bottom of case, both ends of the surface and bottom surface) with thick water (backwater) and fine purifiation (clear water) two ends formula spray, wash out being attached to surperficial dirt and alkali lye.
According to above-mentioned ultrasonic box washer, wherein, at described cleaning shower nozzle arranged outside blowing device, remove Turnover Box surface water droplet.
According to above-mentioned ultrasonic box washer, wherein, described brush unit comprises the electric device of a plurality of brush roll and brush roll operation, and described brush roll is evenly respectively in the bottom of spraying box, and described electric device is fixed on spraying box, improves pure and fresh spraying effect.
According to above-mentioned ultrasonic box washer, wherein, what described brush roll adopted is free style brush roll.
According to above-mentioned ultrasonic box washer, wherein, described spraying box bottom is also provided with drawer two-layer equation filter screen.Described drawer two-layer equation filter screen comprises upper screen and lower screen, be respectively arranged with the draw-in groove that upper screen and lower screen are installed at described spraying box two side bottoms, described draw-in groove can be " work " font, being convenient to upper screen and lower screen extracts out when cleaned and changed, cleaning performance is good, unpick and wash conveniently, save water cost.
According to above-mentioned ultrasonic box washer, wherein, the immersion ultrasonic oscillator box that described supersonic generator adopts, Ultrasonic Cleaning oscillator box, easy to use.
According to above-mentioned ultrasonic box washer, wherein, described drive chain strip adoption be closed wide chain, the latter half of described closed wide chain is inserted in clear water liquid.
According to above-mentioned ultrasonic box washer, wherein, what described power set adopted is reducing motor, easy to use.
The utility model passes through by casing immersion to be cleaned and after Ultrasonic Cleaning, repeatedly rush, scrub by spraying and cleaning apparatus again, greatly improve the clean rate of casing, improve operating efficiency, and saved manpower and working time, reduce labour intensity, simultaneously, greatly reduce energy consumption, reduced the concentration of alkali; And casing residue can be rinsed well, wash out being attached to surperficial dirt and alkali lye, and make its disposable cleaning meet state health standards, and it is easy and simple to handle, quick, and cleaning speed is fast, effective, part of damage not, improve operating efficiency, it is applicable to beer, beverage, dairy products, vinegar, the various industries such as auto parts machinery.
Accompanying drawing explanation
Describe the utility model in detail below in conjunction with the drawings and specific embodiments;
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the internal structure schematic diagram of spraying box of the present utility model.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach object and effect is easy to understand, below in conjunction with the specific embodiment, further set forth the utility model.
Referring to Fig. 1 and Fig. 2, the present embodiment is to provide a kind of ultrasonic box washer that can improve the clean rate of casing, has avoided repeatedly rinsing, and makes its disposable state health standards that meets.The present embodiment comprises and fills the soaking box 10 of cleaning fluid and for washing away the spraying and cleaning apparatus of casing to be cleaned, is provided with rotation capable of circulation and inserts the active chain 11 in cleaning fluid and drive the driving wheel 13 that initiatively chain 11 moves and drive the power set of driving wheel 13 in soaking box 10; What these power set adopted is reducing motor, and reducing motor connects driving wheel, makes it drive the initiatively circular flow of chain 11.In soaking box 10, be loaded with the cleaning fluid of aqueous alkali, on active chain 11, be fixed with a plurality of soaking compartment frames 12 for fixing casing 40 to be cleaned; Soaking compartment frame 12 is the rectangle frame of a lateral opening, it is suitable with cleaning casing 40, the soaking compartment frame degree of depth is slightly larger than the height that cleans casing 40, for location and fixing casing 40 to be cleaned, make its casing 40 to be cleaned accompany soaking compartment frame 12 cycle rotations, because soaking compartment frame 12 inner faces are provided with baffle plate, avoid coming off of casing.
In the present embodiment, spraying and cleaning apparatus comprises spraying box 30 and the brush unit 35 that the spray irrigation machine in spraying box 30 is set and scrubs for casing, wash out being attached to surperficial dirt and alkali lye by spray irrigation function, and brush unit 35 scrubs casing, carry high-detergency.What the Spray-cleaning Machine of the present embodiment adopted is high-pressure spraying cleaning machine, and this high-pressure spraying cleaning machine comprises thick water Spray-cleaning Machine and clear water Spray-cleaning Machine, and this thick water Spray-cleaning Machine is provided with thick water high-pressure hydraulic pump 31 and for spraying the thick sprinkler head 33 of backwater, clear water Spray-cleaning Machine is provided with thick water high-pressure hydraulic pump and for spraying the clear water shower nozzle 34 of clear water, thick sprinkler head 33 is connected with clear-water high-pressure water pump with thick water high-pressure hydraulic pump 31 by water pipe respectively with cleaning shower nozzle 34, thick sprinkler head 31 can be arranged on the inlet mouth place of spraying box 30, described cleaning shower nozzle can be mounted on the outlet mouth place of spraying box, spraying box inwall is in the time that Turnover Box stops and move, there is one group of spray to rinse, by Turnover Box outer surface (two sides upward at the bottom of case, both ends of the surface and bottom surface) with thick water (backwater) and fine purifiation (clear water) two ends formula spray, wash out being attached to surperficial dirt and alkali lye, increase cleaning performance.
What initiatively chain 11 adopted is closed wide chain, and drives its operation by two driving wheels, and soaking compartment frame 12 is evenly distributed on active chain 11, and the first half of this active chain 11 is positioned at cleaning fluid top, and its latter half immerses in cleaning fluid; Soaking compartment frame 12 drives casing to be turned in cleaning fluid.Be provided with supersonic generator in the bottom of soaking box 10 and below being positioned at cleaning fluid, the ultrasonic oscillator box 16 that this supersonic generator adopts, ultrasonic oscillator box 16 is immersion ultrasonic oscillator box, it is Ultrasonic Cleaning oscillator box, shake by produce ripple through ultrasonic oscillator box 16, reach and isolate the dirty effect that comes off.
It is worth mentioning that, the outlet mouth place of soaking box 10 is provided with transfer gantry 20, the motor that conveyer belt 21 and driving conveying belt 21 move is installed on transfer gantry 20, the casing of being convenient to after soaking is transported in spraying box 30, the inlet end of described transfer gantry 20 connects the outlet mouth of soaking box, its outlet end is inserted spraying box 30 and is extended to the outlet mouth of spraying box, and the casing after washing away is sent outside spraying box 30.
For improving pure and fresh spraying effect, in this spraying box, be also provided with brush unit 35, brush unit comprises the electric device of a plurality of brush roll and brush roll operation, this electric device can adopt motor, what described brush roll adopted is free style brush roll, and evenly respectively in the bottom of spraying box, electric device is fixed on spraying box, casing is scrubbed, improved cleaning performance effect.In order to remove Turnover Box surface water droplet, be provided with a blowing device 32 at the port of export of spraying box and remove water droplet, this blowing device 32 can adopt hair-dryer or dryer, and the moisture on casing is removed at edge.
In addition, also be provided with drawer two-layer equation filter screen in spraying box bottom, described drawer two-layer equation filter screen comprises upper screen and lower screen, be respectively arranged with the draw-in groove that upper screen and lower screen are installed at described spraying box two side bottoms, described draw-in groove can be " work " font, is convenient to upper screen and lower screen and extracts out when cleaned and changed, and cleaning performance is good, unpick and wash conveniently, save water cost.
The present embodiment in use, is first inserted soaking compartment frame 12 by casing 40 to be cleaned and is located and fix.Enter after soaking compartment frame 12, driving wheel 13 drives initiatively chains 11 to move, and makes to clean casing 40 and follows initiatively chain 11 and do shuttling movement, after being turned in cleaning fluid, what the present embodiment cleaning fluid adopted is the thermokalite aqueous solution, ultrasonic oscillator box 16 starts and thermokalite water is had an effect, washing lotion is under 16 vibrations of ultrasonic oscillator box, generation has tens million of atmospheric micronucleus ripples, form liquid level and be cleaned the high speed core air-flow of meeting personally, the micro-bubble being present in liquid vibrates under the effect of sound field, make bottle, case is after the 60-80 immersion of second, adhesion is cleaned bottle, all kinds of dry and hard dirt and the greasy dirt thing on case surface, can be floating under the effect of ultrasonic power, peel off, thereby reach the object of cleaning, utilize Ultrasonic Cleaning to there is cleaning speed fast, effective, not part of damage, reduce labor intensity, it is applicable to beer, beverage, dairy products, vinegar, the various industries such as auto parts machinery.
By the time when the casing after cleaning is transported to the outlet mouth of soaking box 10, driving wheel stops operating for 12 times, releasing cylinder is pushed out to the casing after cleaning on transfer gantry 20, utilize conveyer belt 21 to be transported in spraying box, there is one group of spray to rinse, first the present embodiment is thick water spray, by box outer surface (two sides upward at the bottom of case, both ends of the surface and bottom surface) with thick water (backwater) by thick sprinkler head 33 rinse spray, bottom free style brush roll carries out casing to scrub, spraying box 30 other ends carry out fine purifiation (clear water) by clear water shower nozzle 34, form two ends formula spray with thick sprinkler head 33, wash out being attached to surperficial dirt and alkali lye, increase cleaning performance, fine purifiation rear box is transported to the outlet mouth of spraying box, and removes tank surface water droplet by blowing device 32, avoids secondary dirt or the dust casing of making dirty.
The utility model is mainly applicable to use in vial and filling production lines enterprise, it is by known in actual application, its casing is cleaned rate and is obviously improved, next greatly reduces energy consumption, through cleaning bottle disposable can meet national health clean standard, reduce the alkali concn after casing cleans simultaneously, water, alkali energy consumption are reduced greatly.
The utility model passes through by casing immersion to be cleaned and after Ultrasonic Cleaning, repeatedly rush, scrub by spraying and cleaning apparatus again, greatly improve the clean rate of casing, improve operating efficiency, and saved manpower and working time, reduce labour intensity, simultaneously, greatly reduce energy consumption, reduced the concentration of alkali; And casing residue can be rinsed well, wash out being attached to surperficial dirt and alkali lye, and make its disposable cleaning meet state health standards, it is easy and simple to handle, quick, cleaning speed is fast, effective, part of damage not, improved operating efficiency,
It is applicable to beer, beverage, dairy products, vinegar, the various industries such as auto parts machinery.
More than show and described basic principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that in above-described embodiment and description, describes just illustrates principle of the present utility model; do not departing under the prerequisite of the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall within the scope of claimed the utility model.The claimed scope of the utility model is defined by appending claims and equivalent thereof.
Claims (10)
1. ultrasonic box washer, it is characterized in that, it comprises and fills the soaking box of cleaning fluid and for soaking and washing rear box being washed away to the spraying and cleaning apparatus of washing, and is provided with the active chain of rotation capable of circulation and drives the driving wheel of initiatively chain operation and drive the power set of driving wheel in described soaking box; On described active chain, be provided with a plurality of soaking compartment frames for fixing case to be cleaned; Cleaning fluid in described soaking box is arranged with supersonic generator, and the outlet mouth of soaking box is connected with the inlet mouth of spraying and cleaning apparatus by transfer gantry; Described spraying and cleaning apparatus comprises spraying box and the brush unit that the Spray-cleaning Machine in spraying box is set and scrubs for casing.
2. ultrasonic box washer according to claim 1, it is characterized in that, on described transfer gantry, be provided with the motor of conveyer belt and driving conveying belt operation, the casing of being convenient to after soaking is transported in spraying box, the inlet end of described transfer gantry connects the outlet mouth of soaking box, and its outlet end is inserted spraying box and extended to the outlet mouth of spraying box.
3. ultrasonic box washer according to claim 2, is characterized in that, what described Spray-cleaning Machine adopted is high-pressure spraying cleaning machine, and described high-pressure spraying cleaning machine comprises high-pressure hydraulic pump and shower nozzle; Described shower nozzle is provided with thick sprinkler head for spraying backwater and for spraying the cleaning shower nozzle of clear water, described thick sprinkler head is connected with high-pressure hydraulic pump by water pipe respectively with cleaning shower nozzle, described thick sprinkler head is arranged on the inlet mouth place of spraying box, and described cleaning shower nozzle is arranged on the outlet mouth place of spraying box.
4. ultrasonic box washer according to claim 3, is characterized in that, at described cleaning shower nozzle arranged outside blowing device, removes Turnover Box surface water droplet.
5. ultrasonic box washer according to claim 1, is characterized in that, described brush unit comprises the electric device of a plurality of brush roll and brush roll operation, and described brush roll is evenly respectively in the bottom of spraying box, and described electric device is fixed on spraying box.
6. ultrasonic box washer according to claim 5, is characterized in that, what described brush roll adopted is free style brush roll.
7. ultrasonic box washer according to claim 1, is characterized in that, described spraying box bottom is also provided with drawer two-layer equation filter screen; Described drawer two-layer equation filter screen comprises upper screen and lower screen, is respectively arranged with the draw-in groove that upper screen and lower screen are installed at described spraying box two side bottoms.
8. ultrasonic box washer according to claim 1, is characterized in that, the immersion ultrasonic oscillator box that described supersonic generator adopts.
9. ultrasonic box washer according to claim 1, is characterized in that, described drive chain strip adoption be closed wide chain, the latter half of described closed wide chain is inserted in clear water liquid.
10. ultrasonic box washer according to claim 1, is characterized in that, what described power set adopted is reducing motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420040170.8U CN203695557U (en) | 2014-01-23 | 2014-01-23 | Ultrasonic box washing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420040170.8U CN203695557U (en) | 2014-01-23 | 2014-01-23 | Ultrasonic box washing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203695557U true CN203695557U (en) | 2014-07-09 |
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ID=51046056
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420040170.8U Expired - Fee Related CN203695557U (en) | 2014-01-23 | 2014-01-23 | Ultrasonic box washing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203695557U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103769402A (en) * | 2014-01-23 | 2014-05-07 | 张家港市贝奇尔机械有限公司 | Ultrasonic wave box washing machine |
| CN106269699A (en) * | 2016-11-21 | 2017-01-04 | 无锡艾科瑞思产品设计与研究有限公司 | A kind of continuous washing machine of soaking and rushing of external-placed type supersonic |
| CN110624892A (en) * | 2019-07-04 | 2019-12-31 | 太仓欧克仓储设备有限公司 | Cleaning process of turnover box |
-
2014
- 2014-01-23 CN CN201420040170.8U patent/CN203695557U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103769402A (en) * | 2014-01-23 | 2014-05-07 | 张家港市贝奇尔机械有限公司 | Ultrasonic wave box washing machine |
| CN106269699A (en) * | 2016-11-21 | 2017-01-04 | 无锡艾科瑞思产品设计与研究有限公司 | A kind of continuous washing machine of soaking and rushing of external-placed type supersonic |
| CN110624892A (en) * | 2019-07-04 | 2019-12-31 | 太仓欧克仓储设备有限公司 | Cleaning process of turnover box |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140709 Termination date: 20170123 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |