CN203862925U - Aluminum particle shearing machine - Google Patents
Aluminum particle shearing machine Download PDFInfo
- Publication number
- CN203862925U CN203862925U CN201420292653.7U CN201420292653U CN203862925U CN 203862925 U CN203862925 U CN 203862925U CN 201420292653 U CN201420292653 U CN 201420292653U CN 203862925 U CN203862925 U CN 203862925U
- Authority
- CN
- China
- Prior art keywords
- flywheel
- shearing
- fixed blade
- aluminum shot
- cutter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 49
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 49
- 238000010008 shearing Methods 0.000 title claims abstract description 29
- 239000002245 particle Substances 0.000 title abstract description 7
- 238000003825 pressing Methods 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims description 12
- 239000003638 chemical reducing agent Substances 0.000 claims description 11
- 230000008878 coupling Effects 0.000 claims description 10
- 238000010168 coupling process Methods 0.000 claims description 10
- 238000005859 coupling reaction Methods 0.000 claims description 10
- 238000009434 installation Methods 0.000 claims description 6
- 230000003068 static effect Effects 0.000 abstract 4
- 229910000831 Steel Inorganic materials 0.000 description 16
- 239000010959 steel Substances 0.000 description 16
- 238000009826 distribution Methods 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 230000009021 linear effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
Landscapes
- Shearing Machines (AREA)
Abstract
The utility model discloses an aluminum particle shearing machine comprising a machine base, a traction wire feeding mechanism, a static blade knife table, a shearing flywheel mechanism and a finished aluminum particle collection device. The traction wire feeding mechanism, the static blade knife table, the shearing flywheel mechanism and the finished aluminum particle collection device are installed on the machine base. The traction wire feeding mechanism comprises a cycloidal-pin wheel reduction box, a frequency converter, traction wire feeding pressing wheels, two bearing blocks capable of adjusting the interval between the traction wire feeding pressing wheels, and a flexible connection coupler; the static blade knife table comprises a knife table body and a static blade installed on the knife table; the shearing flywheel mechanism comprises a motor, a coupler, a bearing block, a flywheel body and a movable blade installed on the flywheel body. The consumption of human resources is low, the shearing efficiency is high, the size error of finished aluminum particles is small, and the specification can be adjusted.
Description
Technical field
The utility model belongs to plant equipment field, specifically a kind of for aluminum steel being cut into the aluminum shot cutter of finished granule.
Background technology
Existing aluminum shot cutter be mainly by artificial line sending to incoming line, " umbrella " blade is installed on motor shaft, by blade rotation, cut aluminum shot.This cutting method needs at least two operating personnel (line sending, finished product are collected), and working strength is large, inefficiency, finished product aluminum shot CHI-pulse and CUN-pulse being irregular are uneven, most importantly because line sending speed is uneven, often occurs " cutter relieving " phenomenon.
Summary of the invention
The problem existing in order to overcome prior art, the purpose of this utility model is to provide a kind of aluminum shot cutter, adopts this aluminum shot to shear function and reduces labour, reduces labour intensity; Improve shear efficiency; Reduce finished product aluminum shot scale error, improve the quality of products.
The purpose of this utility model is achieved through the following technical solutions:
An aluminum shot cutter, is characterized in that: this aluminum shot cutter comprises support and is installed on traction wire agency, fixed blade cutter platform, shearing flywheel mechanism, the finished product aluminum shot gathering-device on support; Described traction wire agency comprises cycloidal planetary gear speed reducer, cycloidal planetary gear speed reducer is connected with drive sprocket axle by shaft coupling, on drive sprocket axle, be provided with Wire Wheel, Wire Wheel coordinates with the follower being arranged on passive wheel shaft, and between Wire Wheel and follower, be provided with inlet wire groove, in the equal installation shaft bearing in two ends of drive sprocket axle and passive wheel shaft; On fixed blade cutter platform, fixed blade is installed, pressing plate is installed above fixed blade, pressing plate and fixed blade cutter platform contact-making surface central authorities are provided with crossed beam trunking; Shear flywheel mechanism and comprise motor, motor is connected with shearing flywheel by flywheel mechanism shaft coupling, on shearing flywheel, cutting blade is installed; At fixed blade, to the frame surface below whole shearing flywheel, be provided with feeder, at feeder correspondence position mounting finished product aluminum shot gathering-device.
In the utility model, above follower and bearing block junction, be provided with loose slot, lay movable sliding block in loose slot, slide block is connected with adjustment bolt.The parallel drive sprocket axle top that is installed on of passive wheel shaft.In fixed blade cutter platform both sides, fixed blade place is provided with the baffle plate that prevents that fixed blade from skidding off.For improving shear efficiency, on shearing flywheel, one group of cutting blade is installed.
Advantage of the present utility model is as follows:
1, frequency converter, by regulating cycloidal planetary gear speed reducer rotating speed, is controlled aluminum steel inlet wire speed, and inlet wire speed is controlled to predetermined value, adds that shearing Speed of Reaction Wheels fixes, and finished product aluminum shot scale error can be effectively controlled in this measure.
2, fixed blade and cutting blade spacing are adjusted to 1-3mm, after cycloidal planetary gear speed reducer and motor speed are stable, can effectively avoid occurring existing cutter " cutter relieving " phenomenon in shearing, increase work efficiency.
3, this aluminum shot cutter whole production process only needs one man operation, and operator is transferred to collection bucket place and is responsible for finished product collection, packing work after normally starting the machine, and individual labor intensity is extremely low.
The utility model, for aluminum steel is cut into finished granule, is widely used in the industries such as steel-making.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the structural representation of support in the utility model, finished product collection bucket.
Fig. 3 is the structural representation that draws wire agency in the utility model.
Fig. 4 is the structural representation that draws wire agency bearing block in the utility model.
Fig. 5 is the structural representation of fixed blade cutter platform and fixed blade in the utility model.
Fig. 6 is the structural representation of shearing flywheel and cutting blade in the utility model.
The specific embodiment
As shown in Fig. 1, Fig. 3, Fig. 4:
An aluminum shot cutter, this aluminum shot cutter comprises support 25 and is installed on traction wire agency, fixed blade cutter platform 15, shearing flywheel mechanism, the finished product aluminum shot gathering-device 26 on support.In traction wire agency, cycloidal planetary gear speed reducer 5 main shafts are necessary for and are flexible coupling through the shaft coupling 8(that is flexible coupling, and prevent from causing because reductor set bolt is loosening reductor spindle deformation) install with Wire Wheel 9 horizontal linears.Drive sprocket axle 11 is fixing by the bearing block 6 at two ends.Passive wheel shaft 12 drive sprocket axle 11 tops that are installed on as parallel in Fig. 3 mode.Driving wheel 9 is installed on drive sprocket axle 11, by key pin, is fixedly mounted.9 of followers are installed on driven axle 12 by bearing.Meanwhile, follower 9 leaves loose slot with the top of bearing block 6 junctions, lays movable sliding block 13 in groove, and aluminum steel 1 unclamps while entering inlet wire groove 2 adjusts bolt 14, strengthens the gap between driving wheel and follower; After aluminum steel penetrates inlet wire wheel smoothly, tighten and adjust bolt 14.This measure had both facilitated aluminum steel to penetrate inlet wire wheel, and in making again to produce, aluminum steel enters traction Wire Wheel and aluminum steel is difficult for sideslip smoothly.
Driving wheel and follower are in the same size, along wheel center, outer ring, drive wire casing into, and inlet wire groove size is determined according to cut aluminum steel diameter, is slightly larger than cut aluminum steel diameter.
As shown in Figure 1, shown in Figure 5:
Aluminum steel enters fixed blade cutter platform 15 by inlet wire groove after the output of traction thread handling system.As shown in Figure 5: fixed blade 16 is embedded in fixed blade cutter platform 15, and pressing plate 17 is installed above fixed blade 16, pressing plate 17 leaves crossed beam trunking 3 with fixed blade cutter platform 15 contact-making surface central authorities, and crossed beam trunking size is slightly larger than cut aluminum steel diameter, and pressing plate 17 is pressed in fixed blade 16 tops.Meanwhile, in fixed blade cutter platform 15 both sides, baffle plate 18 is installed at fixed blade 16 draw-in groove places, prevents that the rear fixed blade 16 of long-time production from skidding off.Inlet wire groove on inlet wire wheel and the inlet wire groove on fixed blade cutter platform pressing plate must be in the same horizontal line, as shown in Figure 1.
As shown in Fig. 1, Fig. 6:
Shear flywheel mechanism by motor 19, the flywheel mechanism shaft coupling 20 that is flexible coupling, bearing block 21, shearing flywheel 22 and be installed on the cutting blade 23 of shearing on flywheel 22 and form.Motor 19 is connected by flywheel mechanism shaft coupling 20 with shearing flywheel 22, and by bearing (21 horizontal linears fixed installations.Baffle plate is installed in flywheel both sides, is prevented from shearing the long-time high speed rotating of flywheel 22 and cause cutting blade to skid off.
Each mechanism's integral installation is on support 25.The frame surface of fixed blade below is to whole shearing flywheel below frame surface fluting, and the correspondence position mounting finished product gathering-device 26 of slotting below table top.Distribution box 27 interior installation cutter distribution system and Frequency Converter Control cycloidal planetary gear speed reducer 5 rotating speeds.
The cutter method of operation:
First, starter motor 19, drives and shears flywheel 22 high speed rotating; Then, unclamp bolt 14, the gap of driving wheel 11 and follower 12 is increased, aluminum steel 1 enters traction wire agency from inlet wire groove 2, and then starts cycloidal planetary gear speed reducer 5, and frequency converter is adjusted to predetermined value, and tighten and adjust bolt 14, driving wheel 11 rotates, and drives aluminum steel to enter fixed blade cutter platform 15, and aluminum steel marches to fixed blade 16 edges of a knife along the crossed beam trunking 3 of fixed blade cutter platform pressing plate 17; Being installed on the cutting blade 23 of shearing on flywheel 22 cuts the aluminum steel that moves and cross fixed blade 16; Finally, the finished product aluminum shot of being cut is fallen in the gathering-device of flywheel below naturally.
Cycloidal planetary gear speed reducer rotating speed is faster, and the finished product aluminum shot particle of shearing is less; Otherwise cycloidal planetary gear speed reducer rotating speed is slower, the finished product aluminum shot particle of shearing is larger.
Shearing the cutting blade design quantity of installing on flywheel is 8, and user can increase and decrease the cutting blade quantity of actual installation as required.Knife number is more, and product yield is higher.
Claims (5)
1. an aluminum shot cutter, is characterized in that: this aluminum shot cutter comprises support (25) and is installed on traction wire agency, fixed blade cutter platform (15), shearing flywheel mechanism, the finished product aluminum shot gathering-device (26) on support (25); Described traction wire agency comprises cycloidal planetary gear speed reducer (5), cycloidal planetary gear speed reducer (5) is connected with drive sprocket axle (11) by shaft coupling (8), on drive sprocket axle (11), be provided with Wire Wheel (9), Wire Wheel (9) coordinates with the follower (10) being arranged on passive wheel shaft (12), and between Wire Wheel (9) and follower (10), be provided with inlet wire groove (2), in the equal installation shaft bearings in two ends (6) of drive sprocket axle (11) and passive wheel shaft (12); Fixed blade (16) is installed on fixed blade cutter platform (15), in fixed blade (16) top, pressing plate (17) is installed, pressing plate (17) is provided with crossed beam trunking (3) with fixed blade cutter platform (15) contact-making surface central authorities; Shear flywheel mechanism and comprise motor (19), motor (19) is connected with shearing flywheel (22) by flywheel mechanism shaft coupling (20), on shearing flywheel (22), cutting blade (23) is installed; At fixed blade (16), to the frame surface of whole shearing flywheel (22) below, be provided with feeder, at feeder correspondence position mounting finished product aluminum shot gathering-device (26).
2. aluminum shot cutter according to claim 1, is characterized in that: in follower (10) and the top of bearing block (6) junction, be provided with loose slot, lay movable sliding block (13) in loose slot, slide block (13) is connected with adjustment bolt (14).
3. aluminum shot cutter according to claim 1, is characterized in that: parallel drive sprocket axle (11) top that is installed on of passive wheel shaft (12).
4. aluminum shot cutter according to claim 1, is characterized in that: in fixed blade cutter platform (15) both sides, be positioned at fixed blade (16) and locate to be provided with the baffle plate (18) that prevents that fixed blade (16) from skidding off.
5. aluminum shot cutter according to claim 1, is characterized in that: shearing the upper one group of cutting blade (23) of installing of flywheel (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420292653.7U CN203862925U (en) | 2014-06-04 | 2014-06-04 | Aluminum particle shearing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420292653.7U CN203862925U (en) | 2014-06-04 | 2014-06-04 | Aluminum particle shearing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203862925U true CN203862925U (en) | 2014-10-08 |
Family
ID=51643915
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420292653.7U Expired - Lifetime CN203862925U (en) | 2014-06-04 | 2014-06-04 | Aluminum particle shearing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203862925U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104001840A (en) * | 2014-06-04 | 2014-08-27 | 中天钢铁集团有限公司 | Apparatus for cutting aluminum wire into granular finished product |
-
2014
- 2014-06-04 CN CN201420292653.7U patent/CN203862925U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104001840A (en) * | 2014-06-04 | 2014-08-27 | 中天钢铁集团有限公司 | Apparatus for cutting aluminum wire into granular finished product |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141008 |