CN104001840A - Apparatus for cutting aluminum wire into granular finished product - Google Patents
Apparatus for cutting aluminum wire into granular finished product Download PDFInfo
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- CN104001840A CN104001840A CN201410243582.6A CN201410243582A CN104001840A CN 104001840 A CN104001840 A CN 104001840A CN 201410243582 A CN201410243582 A CN 201410243582A CN 104001840 A CN104001840 A CN 104001840A
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- fixed blade
- flywheel
- shearing
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- cut
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Abstract
The invention discloses an apparatus for cutting an aluminum wire into granular finished product. The apparatus comprises a base, a pulling wire-feeding mechanism, a fixed blade cutter table, a shearing flywheel mechanism and a finished aluminum particle collecting device, wherein the pulling wire-feeding mechanism, the fixed blade cutter table, the shearing flywheel mechanism and the finished aluminum particle collecting device are mounted on the base; the pulling wire-feeding mechanism comprises a cycloidal pin gear speed reducer, a frequency converter, pulling wire-feeding clamping rollers, two bearing blocks capable of adjusting the gap of the pulling wire-feeding clamping rollers, and a flexible coupling; the fixed blade cutter table comprises a cutter table main body and a fixed blade cutter mounted on the cutter table; the shearing flywheel mechanism comprises a motor, a coupling, a bearing block, a flywheel main body and a movable blade mounted on the flywheel main body. The apparatus is low in manpower resource consumption, high in shearing efficiency, low in finished product dimension error, and adjustable in specification.
Description
Technical field
The invention belongs to plant equipment field, specifically a kind of equipment that aluminum steel is cut into finished granule.
Background technology
Existing aluminum shot cutter be mainly by artificial line sending to incoming line, " umbrella " blade is installed on motor shaft, by blade rotation, cut aluminum shot.This cutting method needs at least two operating personnel (line sending, finished product are collected), and working strength is large, inefficiency, finished product aluminum shot CHI-pulse and CUN-pulse being irregular are uneven, most importantly because line sending speed is uneven, often occurs " cutter relieving " phenomenon.
Summary of the invention
The problem existing in order to overcome prior art, the object of this invention is to provide a kind of equipment that aluminum steel is cut into finished granule, adopts this aluminum shot to shear function and reduces labour, reduces labour intensity; Improve shear efficiency; Reduce finished product aluminum shot scale error, improve the quality of products.
Object of the present invention is achieved through the following technical solutions:
An equipment that aluminum steel is cut into finished granule, is characterized in that: this equipment machine comprises support and is installed on traction wire agency, fixed blade cutter platform, shearing flywheel mechanism, the finished product aluminum shot gathering-device on support; Described traction wire agency comprises cycloidal planetary gear speed reducer, cycloidal planetary gear speed reducer is connected with drive sprocket axle by shaft coupling, on drive sprocket axle, be provided with Wire Wheel, Wire Wheel coordinates with the follower being arranged on passive wheel shaft, and between Wire Wheel and follower, be provided with inlet wire groove, in the equal installation shaft bearing in two ends of drive sprocket axle and passive wheel shaft; On fixed blade cutter platform, fixed blade is installed, pressing plate is installed above fixed blade, pressing plate and fixed blade cutter platform contact-making surface central authorities are provided with crossed beam trunking; Shear flywheel mechanism and comprise motor, motor is connected with shearing flywheel by flywheel mechanism shaft coupling, on shearing flywheel, cutting blade is installed; At fixed blade, to the frame surface below whole shearing flywheel, be provided with feeder, at feeder correspondence position mounting finished product aluminum shot gathering-device.
In the present invention, above follower and bearing block junction, be provided with loose slot, lay movable sliding block in loose slot, slide block is connected with adjustment bolt.The parallel drive sprocket axle top that is installed on of passive wheel shaft.In fixed blade cutter platform both sides, fixed blade place is provided with the baffle plate that prevents that fixed blade from skidding off.For improving shear efficiency, on shearing flywheel, one group of cutting blade is installed.
Advantage of the present invention is as follows:
1, frequency converter, by regulating cycloidal planetary gear speed reducer rotating speed, is controlled aluminum steel inlet wire speed, and inlet wire speed is controlled to predetermined value, adds that shearing Speed of Reaction Wheels fixes, and finished product aluminum shot scale error can be effectively controlled in this measure.
2, fixed blade and cutting blade spacing are adjusted to 1-3mm, after cycloidal planetary gear speed reducer and motor speed are stable, can effectively avoid occurring existing cutter " cutter relieving " phenomenon in shearing, increase work efficiency.
3, adopt this device fabrication whole process only to need one man operation, operator is transferred to collection bucket place and is responsible for finished product collection, packing work after normally starting the machine, and individual labor intensity is extremely low.
The present invention, for aluminum steel is cut into finished granule, is widely used in the industries such as steel-making.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the structural representation of support in the present invention, finished product collection bucket.
Fig. 3 is the structural representation that draws wire agency in the present invention.
Fig. 4 is the structural representation that draws wire agency bearing block in the present invention.
Fig. 5 is the structural representation of fixed blade cutter platform and fixed blade in the present invention.
Fig. 6 is the structural representation of shearing flywheel and cutting blade in the present invention.
The specific embodiment
As shown in Fig. 1, Fig. 3, Fig. 4:
Aluminum steel is cut into an equipment for finished granule, comprise support 25 and be installed on traction wire agency, fixed blade cutter platform 15, shearing flywheel mechanism, the finished product aluminum shot gathering-device 26 on support.In traction wire agency, cycloidal planetary gear speed reducer 5 main shafts are necessary for and are flexible coupling through the shaft coupling 8(that is flexible coupling, and prevent from causing because reductor set bolt is loosening reductor spindle deformation) install with Wire Wheel 9 horizontal linears.Drive sprocket axle 11 is fixing by the bearing block 6 at two ends.Passive wheel shaft 12 drive sprocket axle 11 tops that are installed on as parallel in Fig. 3 mode.Driving wheel 9 is installed on drive sprocket axle 11, by key pin, is fixedly mounted.9 of followers are installed on driven axle 12 by bearing.Meanwhile, follower 9 leaves loose slot with the top of bearing block 6 junctions, lays movable sliding block 13 in groove, and aluminum steel 1 unclamps while entering inlet wire groove 2 adjusts bolt 14, strengthens the gap between driving wheel and follower; After aluminum steel penetrates inlet wire wheel smoothly, tighten and adjust bolt 14.This measure had both facilitated aluminum steel to penetrate inlet wire wheel, and in making again to produce, aluminum steel enters traction Wire Wheel and aluminum steel is difficult for sideslip smoothly.
Driving wheel and follower are in the same size, along wheel center, outer ring, drive wire casing into, and inlet wire groove size is determined according to cut aluminum steel diameter, is slightly larger than cut aluminum steel diameter.
As shown in Figure 1, shown in Figure 5:
Aluminum steel enters fixed blade cutter platform 15 by inlet wire groove after the output of traction thread handling system.As shown in Figure 5: fixed blade 16 is embedded in fixed blade cutter platform 15, and pressing plate 17 is installed above fixed blade 16, pressing plate 17 leaves crossed beam trunking 3 with fixed blade cutter platform 15 contact-making surface central authorities, and crossed beam trunking size is slightly larger than cut aluminum steel diameter, and pressing plate 17 is pressed in fixed blade 16 tops.Meanwhile, in fixed blade cutter platform 15 both sides, baffle plate 18 is installed at fixed blade 16 draw-in groove places, prevents that the rear fixed blade 16 of long-time production from skidding off.Inlet wire groove on inlet wire wheel and the inlet wire groove on fixed blade cutter platform pressing plate must be in the same horizontal line, as shown in Figure 1.
As shown in Fig. 1, Fig. 6:
Shear flywheel mechanism by motor 19, the flywheel mechanism shaft coupling 20 that is flexible coupling, bearing block 21, shearing flywheel 22 and be installed on the cutting blade 23 of shearing on flywheel 22 and form.Motor 19 is connected by flywheel mechanism shaft coupling 20 with shearing flywheel 22, and by bearing (21 horizontal linears fixed installations.Baffle plate is installed in flywheel both sides, is prevented from shearing the long-time high speed rotating of flywheel 22 and cause cutting blade to skid off.
Each mechanism's integral installation is on support 25.The frame surface of fixed blade below is to whole shearing flywheel below frame surface fluting, and the correspondence position mounting finished product gathering-device 26 of slotting below table top.Distribution box 27 interior installation cutter distribution system and Frequency Converter Control cycloidal planetary gear speed reducer 5 rotating speeds.
The cutter method of operation:
First, starter motor 19, drives and shears flywheel 22 high speed rotating; Then, unclamp bolt 14, the gap of driving wheel 11 and follower 12 is increased, aluminum steel 1 enters traction wire agency from inlet wire groove 2, and then starts cycloidal planetary gear speed reducer 5, and frequency converter is adjusted to predetermined value, and tighten and adjust bolt 14, driving wheel 11 rotates, and drives aluminum steel to enter fixed blade cutter platform 15, and aluminum steel marches to fixed blade 16 edges of a knife along the crossed beam trunking 3 of fixed blade cutter platform pressing plate 17; Being installed on the cutting blade 23 of shearing on flywheel 22 cuts the aluminum steel that moves and cross fixed blade 16; Finally, the finished product aluminum shot of being cut is fallen in the gathering-device of flywheel below naturally.
Cycloidal planetary gear speed reducer rotating speed is faster, and the finished product aluminum shot particle of shearing is less; Otherwise cycloidal planetary gear speed reducer rotating speed is slower, the finished product aluminum shot particle of shearing is larger.
Shearing the cutting blade design quantity of installing on flywheel is 8, and user can increase and decrease the cutting blade quantity of actual installation as required.Knife number is more, and product yield is higher.
Claims (5)
1. aluminum steel is cut into an equipment for finished granule, it is characterized in that: this equipment comprises support (25) and is installed on traction wire agency, fixed blade cutter platform (15), shearing flywheel mechanism, the finished product aluminum shot gathering-device (26) on support (25); Described traction wire agency comprises cycloidal planetary gear speed reducer (5), cycloidal planetary gear speed reducer (5) is connected with drive sprocket axle (11) by shaft coupling (8), on drive sprocket axle (11), be provided with Wire Wheel (9), Wire Wheel (9) coordinates with the follower (10) being arranged on passive wheel shaft (12), and between Wire Wheel (9) and follower (10), be provided with inlet wire groove (2), in the equal installation shaft bearings in two ends (6) of drive sprocket axle (11) and passive wheel shaft (12); Fixed blade (16) is installed on fixed blade cutter platform (15), in fixed blade (16) top, pressing plate (17) is installed, pressing plate (17) is provided with crossed beam trunking (3) with fixed blade cutter platform (15) contact-making surface central authorities; Shear flywheel mechanism and comprise motor (19), motor (19) is connected with shearing flywheel (22) by flywheel mechanism shaft coupling (20), on shearing flywheel (22), cutting blade (23) is installed; At fixed blade (16), to the frame surface of whole shearing flywheel (22) below, be provided with feeder, at feeder correspondence position mounting finished product aluminum shot gathering-device (26).
2. the equipment that aluminum steel is cut into finished granule according to claim 1, it is characterized in that: in follower (10) and the top of bearing block (6) junction, be provided with loose slot, in loose slot, lay movable sliding block (13), slide block (13) is connected with adjustment bolt (14).
3. the equipment that aluminum steel is cut into finished granule according to claim 1, is characterized in that: parallel drive sprocket axle (11) top that is installed on of passive wheel shaft (12).
4. the equipment that aluminum steel is cut into finished granule according to claim 1, is characterized in that: in fixed blade cutter platform (15) both sides, be positioned at fixed blade (16) and locate to be provided with the baffle plate (18) that prevents that fixed blade (16) from skidding off.
5. the equipment that aluminum steel is cut into finished granule according to claim 1, is characterized in that: shearing the upper one group of cutting blade (23) of installing of flywheel (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410243582.6A CN104001840A (en) | 2014-06-04 | 2014-06-04 | Apparatus for cutting aluminum wire into granular finished product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410243582.6A CN104001840A (en) | 2014-06-04 | 2014-06-04 | Apparatus for cutting aluminum wire into granular finished product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104001840A true CN104001840A (en) | 2014-08-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410243582.6A Pending CN104001840A (en) | 2014-06-04 | 2014-06-04 | Apparatus for cutting aluminum wire into granular finished product |
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| Country | Link |
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| CN (1) | CN104001840A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5454523A (en) * | 1993-02-12 | 1995-10-03 | Yazaki Corporation | Elongate object cutting apparatus |
| US5523538A (en) * | 1993-06-15 | 1996-06-04 | Yazaki Corporation | Wire guide apparatus for an electric spark forming machine |
| US6209432B1 (en) * | 1996-09-12 | 2001-04-03 | Yazaki Corporation | Method and apparatus for cutting wire |
| CN201073677Y (en) * | 2007-09-11 | 2008-06-18 | 兰州连城铝业有限责任公司 | Aluminum particle shearing machine |
| CN201380253Y (en) * | 2009-03-12 | 2010-01-13 | 黄正君 | Metal wire cutting device |
| CN102125971A (en) * | 2011-04-26 | 2011-07-20 | 山东开泰工业科技有限公司 | Ball cutter for steel wires |
| CN202239398U (en) * | 2011-09-09 | 2012-05-30 | 杭州华光焊接新材料股份有限公司 | Granular solder cutting machine |
| CN203862925U (en) * | 2014-06-04 | 2014-10-08 | 中天钢铁集团有限公司 | Aluminum particle shearing machine |
-
2014
- 2014-06-04 CN CN201410243582.6A patent/CN104001840A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5454523A (en) * | 1993-02-12 | 1995-10-03 | Yazaki Corporation | Elongate object cutting apparatus |
| US5523538A (en) * | 1993-06-15 | 1996-06-04 | Yazaki Corporation | Wire guide apparatus for an electric spark forming machine |
| US6209432B1 (en) * | 1996-09-12 | 2001-04-03 | Yazaki Corporation | Method and apparatus for cutting wire |
| CN201073677Y (en) * | 2007-09-11 | 2008-06-18 | 兰州连城铝业有限责任公司 | Aluminum particle shearing machine |
| CN201380253Y (en) * | 2009-03-12 | 2010-01-13 | 黄正君 | Metal wire cutting device |
| CN102125971A (en) * | 2011-04-26 | 2011-07-20 | 山东开泰工业科技有限公司 | Ball cutter for steel wires |
| CN202239398U (en) * | 2011-09-09 | 2012-05-30 | 杭州华光焊接新材料股份有限公司 | Granular solder cutting machine |
| CN203862925U (en) * | 2014-06-04 | 2014-10-08 | 中天钢铁集团有限公司 | Aluminum particle shearing machine |
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Application publication date: 20140827 |