CN203851515U - Concave clearance adjustable flexible-tooth threshing system - Google Patents
Concave clearance adjustable flexible-tooth threshing system Download PDFInfo
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Abstract
一种脱粒间隙可调的柔性齿脱粒系统,包括装设于机架上的一脱粒滚筒和一凹板筛。该脱粒滚筒位于脱粒室内,且包括固设于滚筒轴上的两间隙调节端板,两间隙调节端板之间设置多根带柔性脱粒钉齿的脱粒齿固定杆;位于脱粒滚筒输入端的滚筒轴上设有呈螺旋状分布的喂入搅龙,一喂入口设置在喂入搅龙对应的滚筒罩壳上,位于脱粒滚筒输出端的滚筒轴上分布设有多块排草板,一出秸口设置在排草板对应的滚筒罩壳上。使用本实用新型,作物角果在柔性脱粒钉齿上的作用时间延长,瞬间冲击力降低,可降低油菜籽粒破碎率,同时因脱粒滚筒与凹板筛之间的间隙可变,能适应待脱粒物料因物理特性变化的脱粒要求,提高对脱粒物料的适应性。
A flexible tooth threshing system with adjustable threshing gap, comprising a threshing cylinder and a concave plate screen installed on a frame. The threshing drum is located in the threshing chamber, and includes two gap adjustment end plates fixed on the drum shaft, and a plurality of threshing tooth fixing rods with flexible threshing nail teeth are arranged between the two gap adjustment end plates; the drum shaft located at the input end of the threshing drum There are feeding augers distributed in a spiral shape on the top, one feeding inlet is set on the drum cover corresponding to the feeding auger, and a plurality of grass discharge boards are arranged on the drum shaft at the output end of the threshing drum, and a straw outlet Set on the roller cover corresponding to the grass ejector. With the utility model, the action time of crop siliques on the flexible threshing nail teeth is prolonged, the instantaneous impact force is reduced, and the broken rate of rapeseed can be reduced. The threshing requirements of materials due to changes in physical properties improve the adaptability to threshing materials.
Description
技术领域 technical field
本实用新型涉及一种脱粒机的脱粒系统,特别涉及一种脱粒间隙可调的柔性齿脱粒系统。 The utility model relates to a threshing system of a threshing machine, in particular to a flexible tooth threshing system with adjustable threshing gap.
背景技术 Background technique
油菜是我国的主要油料作物,大力发展油菜产业,不仅要扩大种植面积,提高油菜总产量,且传统的油菜脱粒靠手工或半机械化作业,收获期较长,延误农时,间接损失大,脱粒时脱粒齿对油菜角果的冲击力大,籽粒破碎严重,同时因其脱粒间隙不变,无法适应待脱粒物料因物理特性的变化的脱粒要求。 Rapeseed is the main oilseed crop in our country. Vigorously developing the rapeseed industry not only needs to expand the planting area and increase the total output of rapeseed, but the traditional threshing of rapeseed is done manually or semi-mechanized. The threshing teeth have a strong impact on rape pods, and the seeds are severely broken. At the same time, because the threshing gap remains unchanged, they cannot adapt to the threshing requirements of the material to be threshed due to changes in physical properties.
发明内容 Contents of the invention
为了解决上述问题,本实用新型的目的在于研制一种高生产率、低破损、高适应性的脱粒间隙可调的柔性齿脱粒系统,其同时能使人们从繁重、低层次和低效益的手工劳动中解救出来,节省人力,提高生产效率。 In order to solve the above-mentioned problems, the purpose of this utility model is to develop a flexible tooth threshing system with high productivity, low damage and high adaptability, which can adjust the threshing gap. Rescued out, save manpower, improve production efficiency.
为实现上述目的,本实用新型采用的技术方案是:一种脱粒间隙可调的柔性齿脱粒系统,包括经一滚筒轴装设于机架上的一脱粒滚筒和安装于脱粒滚筒下方的一凹板筛,该凹板筛上设置有方便分离油籽粒的多个通孔;该脱粒滚筒外侧罩设滚筒罩壳,并于滚筒罩壳内形成一脱粒室;该脱粒滚筒位于脱粒室内,且包括固设于滚筒轴上的两间隙调节端板,两间隙调节端板之间设置多根带柔性脱粒钉齿的脱粒齿固定杆;位于脱粒滚筒输入端的滚筒轴上设有呈螺旋状分布的喂入搅龙,一喂入口设置在喂入搅龙对应的滚筒罩壳上,位于脱粒滚筒输出端的滚筒轴上分布设有多块排草板,一出秸口设置在排草板对应的滚筒罩壳上。 In order to achieve the above purpose, the technical solution adopted by the utility model is: a flexible tooth threshing system with adjustable threshing gap, including a threshing drum mounted on the frame through a drum shaft and a concave groove installed below the threshing drum Plate sieve, the concave plate sieve is provided with a plurality of through holes to facilitate the separation of oil seeds; the outer side of the threshing drum is covered with a drum cover, and a threshing chamber is formed in the drum cover; the threshing drum is located in the threshing chamber, and includes There are two gap adjustment end plates fixed on the drum shaft, and a plurality of threshing tooth fixing rods with flexible threshing nail teeth are arranged between the two gap adjustment end plates; the drum shaft at the input end of the threshing drum is provided with spirally distributed feeders. Into the auger, a feeding inlet is set on the drum cover corresponding to the feeding auger, a plurality of grass discharge boards are distributed on the drum shaft at the output end of the threshing drum, and a straw outlet is set on the drum cover corresponding to the grass discharge board on the shell.
该脱粒滚筒的两间隙调节端板上分别沿轴向均设有若干组端板槽,且两间隙调节端板上的端板槽一一对应设置;每组端板槽包括设于中间的齿杆滑槽和设于两侧的螺钉槽,一连接块经锁固结构定位于两螺钉槽中,且两间隙调节端板上对应的两连接块之间固设所述脱粒齿固定杆,且脱粒齿固定杆设于齿杆滑槽中,通过连接块在螺钉槽内的移动能改变所述脱粒齿固定杆上柔性脱粒钉齿绕滚筒轴回转运动的回转半径,以改变脱粒滚筒与凹板筛之间的脱粒间隙,而实现物料特性变化下进行脱粒的目的。 The two gap adjustment end plates of the threshing drum are respectively provided with several sets of end plate grooves along the axial direction, and the end plate grooves on the two gap adjustment end plates are arranged in one-to-one correspondence; each group of end plate grooves includes teeth located in the middle The rod chute and the screw grooves arranged on both sides, a connecting block is positioned in the two screw grooves through the locking structure, and the threshing tooth fixing rod is fixed between the corresponding two connecting blocks on the two gap adjustment end plates, and The threshing tooth fixing rod is set in the gear bar chute, and the radius of rotation of the flexible threshing nail teeth on the threshing tooth fixing rod around the drum axis can be changed by moving the connecting block in the screw groove, so as to change the threshing drum and the concave plate. The threshing gap between the sieves can achieve the purpose of threshing under the change of material characteristics.
作为优选,该柔性脱粒钉齿采用圆形尼龙棒,且该柔性脱粒钉齿上套有弹簧,该弹簧固定在脱粒齿固定杆上。采用这种结构有利于降低脱粒齿对油菜籽的打击力,延长对油菜角果的作用时间,提高脱尽率,降低油菜籽粒的破损和脱粒损失。 Preferably, the flexible threshing spike adopts a round nylon rod, and the flexible threshing spike is covered with a spring, and the spring is fixed on the threshing tooth fixing rod. The adoption of this structure is beneficial to reduce the impact force of the threshing teeth on rapeseeds, prolong the action time on rapeseed pods, improve the threshing rate, and reduce the damage and threshing loss of rapeseeds.
作为优选,该凹板筛呈卧式半圆柱面设置。 Preferably, the concave screen is arranged on a horizontal semi-cylindrical surface.
作为优选,该凹板筛上的通孔为栅条孔。 Preferably, the through holes on the concave screen are grid holes. the
作为优选,该脱粒滚筒上的柔性脱粒钉齿按照螺旋线规律排布。位于该脱粒滚筒上方的滚筒罩壳上设置有导草条。采用这种结构有利于更好的脱粒以及分选,同时可将茎秆及大的断秸杆沿螺旋线进入排草板。 Preferably, the flexible threshing nail teeth on the threshing cylinder are arranged according to the helical line rule. A grass guide strip is arranged on the drum cover above the threshing drum. Adopting this structure is conducive to better threshing and sorting, and at the same time, the stalks and large broken straws can enter the grass discharge board along the spiral line.
作为优选,该喂入口设置于喂入搅龙的切线方向,且该喂入口的伸入部分呈倒V型。采用这种结构有利于防止送入物在喂入口残留。 Preferably, the feeding port is arranged in the tangential direction of the feeding auger, and the protruding part of the feeding port is in an inverted V shape. Adopting this structure is beneficial to prevent the feeding material from remaining in the feeding port.
作为优选,该喂入口的上部设置护罩。采用这种结构可以防止油菜籽在脱粒系统的作用下飞溅出加工箱体,避免油菜籽损失和浪费。另外还可起到安全防护的作用,避免人员被脱粒组件刮伤。 Preferably, a shield is provided on the upper part of the feeding port. Adopting this structure can prevent the rapeseed from splashing out of the processing box under the action of the threshing system, and avoid the loss and waste of the rapeseed. In addition, it can also play a role of safety protection to prevent personnel from being scratched by the threshing components.
作为优选,该出秸口设置于所述排草板对应的滚筒罩壳上沿切向方向处。 Preferably, the straw outlet is arranged on the drum cover corresponding to the grass discharge board along the tangential direction.
本实用新型使用时,将油菜等带角果的作物从喂入口喂入,经喂入搅龙将其送入脱粒滚筒,在柔性脱粒钉齿和凹板筛的作用下实现脱粒,脱粒后的籽粒通过凹板筛排出,粗茎秆在螺旋排列的柔性脱粒钉齿及滚筒罩壳上的导草条作用下,将粗茎秆沿轴向推送至出秸口,并由排草板强制排出脱粒室。 When the utility model is in use, the crops with pods such as rapeseed are fed from the feeding port, and are sent to the threshing drum through the feeding auger, and the threshing is realized under the action of the flexible threshing nail teeth and the concave plate sieve. The grains are discharged through the concave plate sieve, and the thick stalks are pushed axially to the straw outlet under the action of the spirally arranged flexible threshing nail teeth and the grass guide strips on the drum cover, and are forced to be discharged by the grass discharge plate Threshing room.
与现有技术相比,本实用新型具有的有益效果为: Compared with the prior art, the utility model has the beneficial effects of:
1、本实用新型采用柔性脱粒钉齿结构,使得作物角果在柔性脱粒钉齿上的作用时间延长,瞬间冲击力降低,可降低油菜籽粒破碎率,同时因脱粒滚筒与凹板筛之间的间隙可变,能适应待脱粒物料因物理特性变化的脱粒要求,提高对脱粒物料的适应性。 1. The utility model adopts the structure of flexible threshing nail teeth, so that the action time of crop siliques on the flexible threshing nail teeth is prolonged, the instantaneous impact force is reduced, and the broken rate of rapeseed can be reduced. The gap is variable, which can adapt to the threshing requirements of the material to be threshed due to changes in physical properties, and improve the adaptability to the threshing material.
2、本实用新型设置为经喂入搅龙输入物料至脱粒滚筒,这样,有利于物料沿喂入搅龙的螺旋线进入脱粒钉齿和凹板筛之间揉搓脱粒。 2. The utility model is set to input the material to the threshing drum through the feeding auger, so that it is beneficial for the material to enter between the threshing nail teeth and the concave plate sieve along the helical line of the feeding auger for kneading and threshing.
3、本实用新型在脱粒滚筒的输出端设置排草板,且排草板与出秸口相连,这样就有利于更好的将茎秆及大的断秸杆从出秸口排出机外。 3. The utility model is equipped with a grass discharge plate at the output end of the threshing drum, and the grass discharge plate is connected with the straw outlet, which is beneficial to better discharge the stalks and large broken straws out of the machine from the straw outlet.
4、本实用新型对作物的籽粒脱粒采用机械作业,相对于传统的手工脱粒,脱粒快速,生产率高,且破碎率低,适应性高。 4. The utility model adopts mechanical operation for threshing the grain of crops. Compared with the traditional manual threshing, the threshing is fast, the productivity is high, and the broken rate is low, and the adaptability is high.
附图说明 Description of drawings
此处所说明的附图用来提供对本实用新型的进一步理解,构成本申请的一部分,并不构成对本实用新型的不当限定,在附图中: The accompanying drawings described here are used to provide a further understanding of the utility model, constitute a part of the application, and do not constitute an improper limitation of the utility model. In the accompanying drawings:
图1为本实用新型未设凹板筛的结构示意图; Fig. 1 is that the utility model does not establish the structural representation of concave plate sieve;
图2为本实用新型脱粒滚筒的间隙调节端板与凹板筛的结构示意图; Fig. 2 is a structural schematic diagram of the gap adjustment end plate and the concave plate sieve of the threshing cylinder of the present invention;
图3为本实用新型结构示意图; Fig. 3 is the structural representation of the utility model;
图4为本实用新型柔性脱粒钉齿一实施例结构示意图。 Fig. 4 is a structural schematic diagram of an embodiment of the flexible threshing nail of the present invention.
图中标号: Labels in the figure:
1、脱粒室;2、机架;3、滚筒支承轴承;4、喂入搅龙;5、间隙调节端板;6、柔性脱粒钉齿;7、脱粒齿固定杆;8、导草条;9、排草板;10、滚筒轴; 11、滚筒罩壳;12、喂入口;13、凹板筛;14、出秸口; 15、螺钉槽;16、齿杆滑槽;17、连接块;18、通孔;19、弹簧;20、脱粒滚筒。 1. Threshing chamber; 2. Rack; 3. Roller supporting bearing; 4. Feeding auger; 5. Gap adjustment end plate; 6. Flexible threshing nail teeth; 9. Grass discharge board; 10. Drum shaft; 11. Drum cover; 12. Feeding inlet; 13. Concave screen; 14. Straw outlet; 15. Screw groove; 16. Gear rod chute; ; 18, through hole; 19, spring; 20, threshing drum.
具体实施方式 Detailed ways
参见图1-图4,本实用新型脱粒间隙可调的柔性齿脱粒系统包括经一滚筒轴10装设于机架2上的一脱粒滚筒20和安装于脱粒滚筒20下方的一凹板筛13。该滚筒轴10经滚筒支承轴承3安装于机架2上,且该凹板筛13上设置有方便分离油籽粒的多个通孔18。该脱粒滚筒20的外侧罩设滚筒罩壳11,并于滚筒罩壳11内形成一脱粒室1。该脱粒滚筒20位于脱粒室1内,且包括固设于滚筒轴10上的两间隙调节端板5,两间隙调节端板5之间设置多根带柔性脱粒钉齿6的脱粒齿固定杆7。位于脱粒滚筒输入端的滚筒轴10上设有呈螺旋状分布的喂入搅龙4,一喂入口12设置在喂入搅龙4对应的滚筒罩壳11上,位于脱粒滚筒输出端的滚筒轴10上分布设有多块排草板9,一出秸口14设置在排草板9对应的滚筒罩壳11上。 Referring to Fig. 1-Fig. 4, the utility model flexible tooth threshing system with adjustable threshing gap includes a threshing drum 20 installed on the frame 2 via a drum shaft 10 and a concave screen 13 installed below the threshing drum 20 . The drum shaft 10 is installed on the frame 2 through the drum support bearing 3, and the concave screen 13 is provided with a plurality of through holes 18 for convenient separation of oil seeds. The outer side of the threshing drum 20 is covered with a drum casing 11 , and a threshing chamber 1 is formed in the drum casing 11 . The threshing drum 20 is located in the threshing chamber 1, and includes two gap adjustment end plates 5 fixed on the drum shaft 10, and a plurality of threshing tooth fixing rods 7 with flexible threshing nail teeth 6 are arranged between the two gap adjustment end plates 5 . The drum shaft 10 at the input end of the threshing drum is provided with a feeding auger 4 distributed in a spiral shape, a feeding port 12 is arranged on the drum cover 11 corresponding to the feeding auger 4, and is located on the drum shaft 10 at the output end of the threshing drum Distribution is provided with a plurality of grass-discharging boards 9, and a straw outlet 14 is arranged on the drum casing 11 corresponding to the grass-discharging boards 9.
该脱粒滚筒20的两间隙调节端板5上分别沿轴向均设有若干组端板槽,且两间隙调节端板5上的端板槽一一对应设置。在此实施例中,每组端板槽包括设于中间的齿杆滑槽16和设于两侧的螺钉槽15,一连接块17经锁固结构定位于两螺钉槽15中,且两间隙调节端板5上对应的两连接块17之间固设脱粒齿固定杆7,且脱粒齿固定杆7设于齿杆滑槽16中,通过连接块17在螺钉槽15内的移动能改变脱粒齿固定杆7上柔性脱粒钉齿6绕滚筒轴10回转运动的回转半径,以改变脱粒滚筒20与凹板筛13之间的脱粒间隙,而实现物料特性变化下进行脱粒的目的。 The two gap adjusting end plates 5 of the threshing drum 20 are respectively provided with several groups of end plate grooves along the axial direction, and the end plate grooves on the two gap adjusting end plates 5 are set correspondingly one by one. In this embodiment, each group of end plate slots includes a gear bar sliding slot 16 in the middle and screw slots 15 on both sides, a connecting block 17 is positioned in the two screw slots 15 through a locking structure, and the gap between the two The threshing gear fixing rod 7 is fixed between the corresponding two connecting blocks 17 on the adjustment end plate 5, and the threshing gear fixing rod 7 is arranged in the gear bar chute 16, and the threshing gear can be changed by moving the connecting block 17 in the screw groove 15. The radius of gyration of the flexible threshing nail teeth 6 on the tooth fixing rod 7 rotating around the drum shaft 10 is to change the threshing gap between the threshing drum 20 and the concave screen 13, so as to realize the purpose of threshing under the change of material properties.
作为优选,该柔性脱粒钉齿6可采用圆形尼龙棒,且该柔性脱粒钉齿6上套有弹簧19,该弹簧19固定在脱粒齿固定杆7上。采用这种结构有利于降低脱粒齿对油菜籽的打击力,延长对油菜角果的作用时间,提高脱尽率,降低油菜籽粒的破损和脱粒损失。 Preferably, the flexible threshing spike 6 can be a round nylon rod, and the flexible threshing spike 6 is covered with a spring 19 , and the spring 19 is fixed on the threshing tooth fixing rod 7 . The adoption of this structure is beneficial to reduce the impact force of the threshing teeth on rapeseeds, prolong the action time on rapeseed pods, improve the threshing rate, and reduce the damage and threshing loss of rapeseeds.
作为优选,该凹板筛13呈卧式半圆柱面设置,且该凹板筛13上的通孔18为栅条孔。 Preferably, the concave screen 13 is arranged on a horizontal semi-cylindrical surface, and the through holes 18 on the concave screen 13 are grid holes. the
作为优选,该脱粒滚筒20上的柔性脱粒钉齿6按照螺旋线规律排布。位于该脱粒滚筒20上方的滚筒罩壳11上设置有导草条8。采用这种结构有利于更好的脱粒以及分选,同时可将茎秆及大的断秸杆沿螺旋线进入排草板9。 Preferably, the flexible threshing spikes 6 on the threshing cylinder 20 are arranged according to the helical law. A grass guide strip 8 is arranged on the drum cover 11 above the threshing drum 20 . Adopting this structure is conducive to better threshing and sorting, and at the same time, the stalks and large broken stalks can enter the grass discharge plate 9 along the spiral line.
作为优选,该喂入口12设置于喂入搅龙4的切线方向,且该喂入口12的伸入部分呈倒V型,以防止送入物在喂入口残留。 Preferably, the feeding port 12 is arranged in the tangential direction of the feeding auger 4, and the protruding part of the feeding port 12 is in an inverted V shape, so as to prevent the feeding material from remaining in the feeding port.
作为优选,该喂入口12的上部设置护罩(图中未示),以防止油菜籽在脱粒过程中飞溅出去,有效避免油菜籽损失和浪费,另外还可起到安全防护的作用,避免人员被脱粒组件刮伤。 As a preference, a shield (not shown) is provided on the upper part of the feeding port 12 to prevent the rapeseed from splashing out during the threshing process, effectively avoiding the loss and waste of rapeseed. Scratched by threshing components.
作为优选,该出秸口14设置于排草板9对应的滚筒罩壳11上沿切向方向处。 As preferably, the straw outlet 14 is arranged on the roller cover 11 corresponding to the grass discharge plate 9 along the tangential direction.
本实用新型使用时,动力装置带动滚筒轴10转动,使得脱粒系统正常运转,进入喂入口12的作物被喂入搅龙4送进柔性脱粒钉齿6和凹板筛13之间揉搓,籽粒在离心力的作用下被凹板筛13分离,茎秆及大的断秸杆在脱粒滚筒20和导草条8的共同作用下由排草板9从出秸口14排出机外,籽粒靠自重经凹板筛13的栅条孔18进入收集器(图中未示)。 When the utility model is used, the power device drives the drum shaft 10 to rotate, so that the threshing system operates normally, and the crops entering the feeding port 12 are fed into the auger 4 and kneaded between the flexible threshing nail teeth 6 and the concave plate sieve 13, and the grains are in the Under the action of centrifugal force, they are separated by concave screen 13, and the stalks and large broken stalks are discharged from the straw outlet 14 by the grass discharge plate 9 under the joint action of the threshing drum 20 and the grass guide strip 8, and the grains are passed through by their own weight. The grid hole 18 of the concave screen 13 enters the collector (not shown in the figure).
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