CN104025813B - A kind of sheller unit of full feeding combining - Google Patents

A kind of sheller unit of full feeding combining Download PDF

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Publication number
CN104025813B
CN104025813B CN201410291260.9A CN201410291260A CN104025813B CN 104025813 B CN104025813 B CN 104025813B CN 201410291260 A CN201410291260 A CN 201410291260A CN 104025813 B CN104025813 B CN 104025813B
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screen
auger
spline
vertical shaft
input end
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CN104025813A (en
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陈培民
范建中
李燕
杨绵欢
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WUXI COMBINE HARVESTER CO Ltd
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WUXI COMBINE HARVESTER CO Ltd
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Abstract

本发明涉及一种全喂入联合收割的脱粒装置,包括机体,机体上依次安装前置横向切流滚筒、过渡导板和后置纵向轴流滚筒,在前置横向切流滚筒的下方设置前栅格凹板筛,在后置纵向轴流滚筒的下方设置后栅格凹板筛,在前栅格凹板筛和后栅格凹板筛的下方安装摆动式振动筛,在摆动式振动筛的下方安装风扇、一次搅龙和二次搅龙,在摆动式振动筛的后方安装茎杆切碎装置;其特征是:所述前置横向切流滚筒的横向中心线与后置纵向轴流滚筒的轴向中心线位于同一直线上;所述过渡导板上均匀布置若干冲孔。所述后置纵向轴流滚筒包括脱粒齿杆和安装于脱粒齿杆端部的喂入头,喂入头圆周面上设有三个螺旋叶片。本发明可以提高输送和脱粒能力,增大喂入量,降低损失率。

The invention relates to a full-feed combined harvesting threshing device, which includes a body on which a front transverse tangential flow roller, a transition guide plate and a rear longitudinal axial flow roller are installed in sequence, and a front grid is arranged below the front transverse tangential flow roller Grid concave screen, the rear grid concave screen is installed under the rear longitudinal axial flow drum, and the swing vibrating screen is installed under the front grid concave screen and the rear grid concave screen. A fan, a primary auger and a secondary auger are installed at the bottom, and a stalk chopping device is installed behind the swinging vibrating screen; The axial centerlines of the two are located on the same straight line; several punching holes are evenly arranged on the transition guide plate. The rear longitudinal axial flow drum includes a threshing gear bar and a feeding head installed at the end of the threshing gear bar. Three helical blades are arranged on the circumferential surface of the feeding head. The invention can improve conveying and threshing ability, increase feeding amount and reduce loss rate.

Description

一种全喂入联合收割的脱粒装置A threshing device for full-feed combine harvesting

技术领域technical field

本发明涉及一种全喂入联合收割的脱粒装置,属于农业机械技术领域。The invention relates to a full-feed combined harvesting threshing device, which belongs to the technical field of agricultural machinery.

背景技术Background technique

现有技术中,全喂入联合收割机的脱粒滚筒以纵置式轴流滚筒和横置式轴流滚筒为主,生产效率低,粮食损失大。而切纵流全喂入联合收割机的前置切流滚筒为横置式,后置轴流滚筒为纵置式,前置切流滚筒的横向中心相对后置轴流滚筒轴线成偏置式布置,后置轴流滚筒的螺旋喂入头采用双导程。此布置相对单一的纵轴流全喂入联合收割机喂入量有所增大,但是由于前置切流滚筒的横向中心相对后置轴滚筒轴线成偏置式布置,偏置一面产生死角易产生作物在此堆积,容易造成堵塞,且输送不流畅,影响正常收割。另外,其传动以链传动为主,结构复杂、噪音大、可靠性差。In the prior art, the threshing drums of the full-feed combine harvester are mainly vertical-mounted axial-flow drums and horizontal-mounted axial-flow drums, which have low production efficiency and large grain loss. The front cutting flow drum of the cutting and vertical flow full-feed combine harvester is horizontal, and the rear axial flow drum is vertical. The transverse center of the front cutting flow drum is offset relative to the axis of the rear axial flow drum. The screw feeding head of the rear axial flow drum adopts double leads. Compared with the single vertical axial flow full-feed combine harvester, this arrangement has a larger feeding amount, but since the transverse center of the front cutting flow drum is offset from the axis of the rear shaft drum, it is easy to produce a dead angle on the offset side. The crops are piled up here, which is easy to cause blockage, and the transportation is not smooth, which affects the normal harvest. In addition, its transmission is mainly chain transmission, which has complex structure, high noise and poor reliability.

发明内容Contents of the invention

本发明的目的是克服现有技术中存在的不足,提供一种全喂入联合收割的脱粒装置,提高输送和脱粒能力,增大喂入量,降低损失率。The purpose of the present invention is to overcome the deficiencies in the prior art, provide a full-feed combined harvesting threshing device, improve the conveying and threshing ability, increase the feeding amount, and reduce the loss rate.

按照本发明提供的技术方案,所述全喂入联合收割的脱粒装置,包括机体,在机体上安装前置横向切流滚筒和后置纵向轴流滚筒,在前置横向切流滚筒排出口和后置纵向轴流滚筒的喂入口之间设置过渡导板,在前置横向切流滚筒的下方设置前栅格凹板筛,在后置纵向轴流滚筒的下方设置后栅格凹板筛,在前栅格凹板筛和后栅格凹板筛的下方安装摆动式振动筛,在摆动式振动筛的下方安装风扇、一次搅龙和二次搅龙,在摆动式振动筛的后方安装茎杆切碎装置;其特征是:所述前置横向切流滚筒的横向中心线与后置纵向轴流滚筒的轴向中心线位于同一直线上;所述过渡导板上均匀布置若干冲孔。According to the technical solution provided by the present invention, the threshing device of the full-feed combined harvesting includes a body, a front transverse tangential flow drum and a rear longitudinal axial flow drum are installed on the body, and the front transverse tangential flow drum discharge port and A transition guide plate is set between the feeding ports of the rear longitudinal axial flow drum, a front grid concave screen is set under the front transverse tangential flow drum, and a rear grid concave screen is set under the rear longitudinal axial flow drum. A swinging vibrating screen is installed under the front grid concave screen and the rear grid concave screen, a fan, a primary auger and a secondary auger are installed under the swinging vibrating screen, and a stem is installed behind the swinging vibrating screen Shredding device; its features are: the transverse centerline of the front transverse cutting flow drum and the axial centerline of the rear longitudinal axial flow roller are on the same straight line; several punching holes are evenly arranged on the transition guide plate.

进一步的,所述后置纵向轴流滚筒包括脱粒齿杆和安装于脱粒齿杆端部的喂入头,喂入头的圆周面上设有三个螺旋叶片,分别为第一螺旋叶片、第二螺旋叶片和第三螺旋叶片。Further, the rear longitudinal axial flow drum includes a threshing gear bar and a feeding head installed at the end of the threshing gear bar. Three helical blades are arranged on the circumferential surface of the feeding head, which are respectively the first helical blade, the second the helical blade and the third helical blade.

进一步的,在所述第一螺旋叶片、第二螺旋叶片和第三螺旋叶片的正反面分别安装耐磨叶片。Further, wear-resistant blades are respectively installed on the front and back surfaces of the first helical blade, the second helical blade and the third helical blade.

进一步的,所述前置横向切流滚筒的动力输入端连接第一链条的一端,第一链条的另一端连接锥齿轮传动箱的输入端,锥齿轮传动箱的输出端与传动结合套的一端相连接,传动结合套的另一端与传动轴一端相连接,传动轴的另一端连接第二链条的一端,第二链条的另一端连接后置纵向轴流滚筒的动力输入端。Further, the power input end of the front transverse cutting flow drum is connected to one end of the first chain, the other end of the first chain is connected to the input end of the bevel gear transmission box, and the output end of the bevel gear transmission box is connected to one end of the transmission coupling sleeve The other end of the transmission coupling sleeve is connected to one end of the transmission shaft, the other end of the transmission shaft is connected to one end of the second chain, and the other end of the second chain is connected to the power input end of the rear longitudinal axial flow drum.

进一步的,所述摆动式振动筛包括筛体,筛体的中部设置中墙板,中墙板将筛体分隔成左右两个区域,在筛体的左右两个区域中设置若干筛片,筛片的两端分别通过筛片夹固定在筛体和中墙板上;在所述筛体的尾部设置尾筛,尾筛设置于中墙板的两侧;所述筛体的前端与摆杆的一端铰接,摆杆的另一端通过摆杆销轴与机体连接,所述筛体的后端安装两个偏心轮轴承座,偏心轮轴承座中支承摆动轴。Further, the swing-type vibrating screen includes a screen body, and a middle wall board is arranged in the middle of the screen body, and the middle wall board divides the screen body into left and right areas, and several screen pieces are arranged in the left and right areas of the screen body. The two ends of the sheet are respectively fixed on the screen body and the middle wallboard by the screen clips; the tail screen is arranged at the tail of the screen body, and the tail screen is arranged on both sides of the middle wall board; the front end of the screen body and the swing rod One end of the swing rod is hinged, and the other end of the swing rod is connected to the body through the swing rod pin shaft. Two eccentric wheel bearing seats are installed at the rear end of the screen body, and the swing shaft is supported in the eccentric wheel bearing seat.

进一步的,在所述筛体两侧设置筛片连板,筛片连板将所有筛片夹连接在一起,筛片连板通过调节块与筛片调节杆连接。Further, sieve connecting plates are arranged on both sides of the sieve body, and the sieve connecting plates connect all the sieve clips together, and the sieve connecting plates are connected to the sieve adjusting rod through the adjusting block.

进一步的,在所述筛体的下面设有筛网。Further, a screen is provided under the screen body.

进一步的,所述一次搅龙的输入端通过一次搅龙轴承座安装在机体,在一次搅龙的输入端安装皮带轮,一次搅龙安装在连接壳内,连接壳的一侧固定在机体上,连接壳的另一侧安装第一锥齿轮箱,第一锥齿轮箱内分别装有第一垂直轴、第一锥齿轮和第二垂直轴,第二垂直轴输出端的花键与第一锥齿轮花键套相连,第一垂直轴输入端的花键与第一锥齿轮花键套相连组成齿轮副;所述第二垂直轴的输入端通过花键与一次搅龙的输出端的花键套相连,第一垂直轴的输出端通过花键与垂直搅龙输入端的花键套相连。Further, the input end of the primary auger is installed on the body through the primary auger bearing seat, a pulley is installed on the input end of the primary auger, the primary auger is installed in the connection shell, and one side of the connection shell is fixed on the body, The first bevel gearbox is installed on the other side of the connection shell, and the first bevel gearbox is equipped with the first vertical shaft, the first bevel gear and the second vertical shaft respectively, and the spline at the output end of the second vertical shaft is connected with the first bevel gear The spline sleeve is connected, the spline at the input end of the first vertical shaft is connected with the spline sleeve of the first bevel gear to form a gear pair; the input end of the second vertical shaft is connected with the spline sleeve at the output end of the primary auger through a spline, The output end of the first vertical shaft is connected with the spline sleeve at the input end of the vertical auger through a spline.

进一步的,所述二次搅龙的输入端通过二次搅龙轴承座安装在机体上,在二次搅龙的输入端安装链轮,二次搅龙的输出端安装在第二锥齿轮箱内,第二锥齿轮箱固定在机体上,第二锥齿轮箱内安装有第四垂直轴、第二锥齿轮和第三垂直轴,第三垂直轴输出端的花键与第二锥齿轮的花键套相连,第四垂直轴输入端的花键与第二锥齿轮的花键套相连组成齿轮副;所述第三垂直轴的输入端通过花键与二次搅龙输出端的花键套相连,第四垂直轴的输出端通过花键与斜搅龙输入端的花键套相连。Further, the input end of the secondary auger is installed on the body through the secondary auger bearing seat, a sprocket is installed at the input end of the secondary auger, and the output end of the secondary auger is installed in the second bevel gearbox Inside, the second bevel gearbox is fixed on the machine body, and the fourth vertical shaft, the second bevel gear and the third vertical shaft are installed in the second bevel gearbox, and the splines at the output end of the third vertical shaft and the splines of the second bevel gear The spline at the input end of the fourth vertical shaft is connected with the spline sleeve of the second bevel gear to form a gear pair; the input end of the third vertical shaft is connected with the spline sleeve at the output end of the secondary auger through a spline, The output end of the fourth vertical shaft is connected with the spline sleeve at the input end of the inclined auger through a spline.

进一步的,所述后置纵向轴流滚筒脱粒室盖的一侧与气动撑杆的一端铰接,气动撑杆的另一端与机体铰接。Further, one side of the threshing chamber cover of the rear longitudinal axial flow drum is hinged to one end of the pneumatic strut, and the other end of the pneumatic strut is hinged to the machine body.

本发明具有以下优点:(1)提高输送和脱粒能力、增大喂入量、减少堵塞、提高使用寿命。将前置横向切流滚筒的中心相对后置纵向轴流滚筒轴线成偏置式布置改成对称布置,减少堵塞,保证输送流畅。将后置纵向轴流滚筒的喂入头由双导程改成三导程,并加设了耐磨叶片,提高输送能力、增大喂入量、增加了耐磨性从而提高了使用寿命;(2)前置横向切流到后置纵向轴流滚筒的中间动力传递采用一根长轴传动结构,简化其传动机构,提高传动的平稳性,减小振动,降低噪音,提高工作的可靠性;(3)前置切流滚筒与后置纵向轴流滚筒间设有网状冲孔导流板,增加籽粒的分离面积、提高分离能力,提高清洁度、降低损失率、减小工作负荷;(4)一、二次搅龙可在机体的左侧装拆,维修方便;(5)将筛体由曲柄滑块机构改为曲柄摇杆机构,有效的减小冲击和磨擦;(6)将筛片从中部一分为二,增加筛片承重能力,且筛片两端用减震耐磨非金属材料制成的筛片夹固定,大大减小了震动,提高了耐磨性;将筛片开度调节机构改制成连杆机构,可从振动筛尾部直接调节筛片开启至所需要求,结构简单可靠,调整方便。The invention has the following advantages: (1) It improves the conveying and threshing ability, increases the feeding amount, reduces blockage, and improves the service life. The center of the front transverse tangential flow roller is changed from an offset arrangement to a symmetrical arrangement relative to the axis of the rear longitudinal axial flow roller to reduce blockage and ensure smooth conveying. The feeding head of the rear longitudinal axial flow drum is changed from double leads to three leads, and wear-resistant blades are added to improve the conveying capacity, increase the feeding amount, increase the wear resistance and thus improve the service life; (2 ) The intermediate power transmission from the front transverse tangential flow to the rear longitudinal axial flow drum adopts a long shaft transmission structure, which simplifies its transmission mechanism, improves the stability of transmission, reduces vibration, reduces noise, and improves work reliability; ( 3) There is a mesh perforated deflector between the front tangential flow drum and the rear longitudinal axial flow drum, which increases the separation area of the grains, improves the separation ability, improves the cleanliness, reduces the loss rate, and reduces the workload; (4 ) The primary and secondary augers can be assembled and disassembled on the left side of the body, which is convenient for maintenance; (5) Change the sieve body from a crank slider mechanism to a crank rocker mechanism to effectively reduce impact and friction; The sieve is divided into two from the middle to increase the load-bearing capacity of the sieve, and the two ends of the sieve are fixed with sieve clips made of shock-absorbing and wear-resistant non-metallic materials, which greatly reduces vibration and improves wear resistance; The opening adjustment mechanism is restructured into a link mechanism, which can directly adjust the opening of the screen plate to the required requirement from the tail of the vibrating screen. The structure is simple and reliable, and the adjustment is convenient.

附图说明Description of drawings

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .

图3为所述后置纵向轴流滚筒的结构示意图。Fig. 3 is a structural schematic diagram of the rear longitudinal axial flow drum.

图4为所述喂入头的结构示意图。Fig. 4 is a structural schematic diagram of the feeding head.

图5为图1的后视图。Fig. 5 is a rear view of Fig. 1 .

图6为所述摆动式振动筛的结构示意图。Fig. 6 is a structural schematic diagram of the swing vibrating screen.

图7为所述摆动式振动筛的分解状态示意图。Fig. 7 is a schematic diagram of the disassembled state of the swing vibrating screen.

图8为所述摆动式振动筛的俯视图。Fig. 8 is a top view of the oscillating vibrating screen.

图9为所述摆动式振动筛的主视图。Fig. 9 is a front view of the oscillating vibrating screen.

图10为图9的A-A剖视图。FIG. 10 is a cross-sectional view along line A-A of FIG. 9 .

图11为图9的B-B剖视图。Fig. 11 is a sectional view along line B-B of Fig. 9 .

图12为所述一次搅龙的结构示意图。Fig. 12 is a schematic structural view of the primary auger.

图13为所述二次搅龙的结构示意图。Fig. 13 is a schematic structural view of the secondary auger.

具体实施方式detailed description

下面结合具体附图对本发明作进一步说明。The present invention will be further described below in conjunction with specific drawings.

如图1~图13所示:所述全喂入联合收割的脱粒装置包括机体1、前置横向切流滚筒2、前栅格凹板筛3、前置横向切流滚筒脱粒室盖4、过渡导板5、后置纵向轴流滚筒6、后栅格凹板筛7、后置纵向轴流滚筒脱粒室盖8、摆动式振动筛9、茎杆切碎装置10、风扇11、一次搅龙12、二次搅龙13、第一链条14、锥齿轮传动箱15、传动接合套16、传动轴17、第二链条18、喂入头19、耐磨叶片20、脱粒齿杆21、第一螺旋叶片22、第二螺旋叶片23、第三螺旋叶片24、摆杆销轴25、摆杆26、筛体27、偏心轮轴承座28、摆动轴29、筛片夹30、筛片31、筛片调节杆32、筛片连板33、调节块34、尾筛35、中墙板36、筛网37、皮带轮38、一次搅龙装卸孔39、一次搅龙轴承座40、连接壳41、第二垂直轴42、第一锥齿轮43、第一垂直轴44、第一锥齿轮箱45、垂直搅龙46、垂直搅龙壳47、二次搅龙装卸孔48、链轮49、二次搅龙轴承座50、第三垂直轴51、第二锥齿轮52、第四垂直轴53、第二锥齿轮箱54、斜搅龙55、斜搅龙壳56、气动撑杆57等。As shown in Figures 1 to 13: the full-feed combined harvesting threshing device includes a body 1, a front transverse cutting drum 2, a front grid concave screen 3, a front transverse cutting drum threshing chamber cover 4, Transition guide plate 5, rear longitudinal axial flow drum 6, rear grid concave screen 7, rear longitudinal axial flow drum threshing chamber cover 8, swing vibrating screen 9, stem chopping device 10, fan 11, primary auger 12. Secondary auger 13, first chain 14, bevel gear transmission box 15, transmission sleeve 16, transmission shaft 17, second chain 18, feeding head 19, wear-resistant blade 20, threshing gear rod 21, first Spiral blade 22, second spiral blade 23, third spiral blade 24, swing lever pin shaft 25, swing lever 26, sieve body 27, eccentric wheel bearing seat 28, swing shaft 29, sieve clip 30, sieve 31, sieve Sheet adjusting rod 32, sieve connecting plate 33, adjusting block 34, tail screen 35, middle wall panel 36, screen 37, pulley 38, primary auger loading and unloading hole 39, primary auger bearing seat 40, connecting shell 41, the first auger Two vertical shafts 42, the first bevel gear 43, the first vertical shaft 44, the first bevel gearbox 45, the vertical auger 46, the vertical auger shell 47, the secondary auger loading and unloading hole 48, the sprocket 49, the secondary auger Dragon bearing block 50, the third vertical shaft 51, the second bevel gear 52, the fourth vertical shaft 53, the second bevel gear box 54, the oblique auger 55, the oblique auger shell 56, the pneumatic strut 57 and the like.

如图1、图2所示,本发明包括机体1,在机体1上安装前置横向切流滚筒2和后置纵向轴流滚筒6,前置横向切流滚筒2的横向中心线与后置纵向轴流滚筒6的轴向中心线位于同一直线上,使作物输送更顺畅;在所述前置横向切流滚筒2排出口和后置纵向轴流滚筒6的喂入口之间设置过渡导板5,在前置横向切流滚筒2和后置纵向轴流滚筒6的上方分别设置前置横向切流滚筒脱粒室盖4和后置纵向轴流滚筒脱粒室盖8,在前置横向切流滚筒2的下方设置前栅格凹板筛3,在后置纵向轴流滚筒6的下方设置后栅格凹板筛7,在前栅格凹板筛3和后栅格凹板筛7的下方安装摆动式振动筛9,在摆动式振动筛9的下方安装风扇11、一次搅龙12和二次搅龙13,在摆动式振动筛9的后方安装茎杆切碎装置10;As shown in Fig. 1 and Fig. 2, the present invention includes a body 1, on which a front transverse tangential flow drum 2 and a rear longitudinal axial flow drum 6 are installed, and the transverse center line of the front transverse tangential flow drum 2 is connected to the rear The axial center line of the longitudinal axial flow drum 6 is located on the same straight line, so that the crops can be transported more smoothly; a transition guide plate 5 is set between the discharge port of the front transverse cutting flow drum 2 and the feeding port of the rear longitudinal axial flow drum 6 The threshing chamber cover 4 of the front transverse cutting flow drum and the threshing chamber cover 8 of the rear longitudinal axial flow drum are respectively arranged above the front transverse cutting flow drum 2 and the rear longitudinal axial flow drum 6, and the front transverse cutting flow drum The front grid concave screen 3 is set under the 2, the rear grid concave screen 7 is set under the rear longitudinal axial flow drum 6, and the rear grid concave screen 7 is installed under the front grid concave screen 3 and the rear grid concave screen 7. Swing vibrating screen 9, fan 11, primary auger 12 and secondary auger 13 are installed below the swinging vibrating screen 9, stem chopping device 10 is installed in the rear of the swinging vibrating screen 9;

所述过渡导板5上均匀布置若干冲孔,冲孔为矩形孔、圆孔或多边形孔,此构造便于作物籽粒与茎杆分离,减小负荷;Several punching holes are evenly arranged on the transition guide plate 5, and the punching holes are rectangular holes, round holes or polygonal holes. This structure facilitates the separation of crop grains and stems and reduces the load;

如图3所示,所述后置纵向轴流滚筒6包括脱粒齿杆21和安装于脱粒齿杆21端部的喂入头19;如图4所示,所述喂入头19的圆周面上设有三个螺旋叶片,分别为第一螺旋叶片22、第二螺旋叶片23和第三螺旋叶片24,使整机喂入量增大,提高输送能力;如图3所示,在所述第一螺旋叶片22、第二螺旋叶片23和第三螺旋叶片24的正面分别安装耐磨叶片20,增加了耐磨性并提高使用寿命;As shown in Figure 3, the rear longitudinal axial flow drum 6 includes a threshing gear bar 21 and a feeding head 19 installed at the end of the threshing gear bar 21; as shown in Figure 4, the circumferential surface of the feeding head 19 There are three helical blades on the top, which are respectively the first helical blade 22, the second helical blade 23 and the third helical blade 24, so that the feeding amount of the whole machine is increased and the conveying capacity is improved; as shown in Figure 3, in the first helical blade Wear-resistant blades 20 are respectively installed on the fronts of the first helical blade 22, the second helical blade 23 and the third helical blade 24, which increases the wear resistance and improves the service life;

如图2所示,所述前置横向切流滚筒2的动力输出端连接第一链条14的一端,第一链条14的另一端连接锥齿轮传动箱15的输入端,锥齿轮传动箱15的输出端与传动结合套16的一端相连接,传动结合套16的另一端与传动轴17一端相连接,传动轴17的另一端连接第二链条18的一端,第二链条18的另一端连接后置纵向轴流滚筒6的动力输入端;As shown in Figure 2, the power output end of the front transverse cutting flow drum 2 is connected to one end of the first chain 14, and the other end of the first chain 14 is connected to the input end of the bevel gear transmission box 15, and the bevel gear transmission box 15 The output end is connected to one end of the transmission coupling sleeve 16, the other end of the transmission coupling sleeve 16 is connected to one end of the transmission shaft 17, the other end of the transmission shaft 17 is connected to one end of the second chain 18, and the other end of the second chain 18 is connected. Set the power input end of the longitudinal axial flow drum 6;

如图6~图8所示,所述摆动式振动筛9包括筛体27,筛体27的中部设置中墙板36,中墙板36将筛体27分隔成左右两个区域,在筛体27的左右两个区域中设置若干筛片31,筛片31的两端分别通过筛片夹30分别固定在筛体27和中墙板36上,筛片夹30采用尼龙筛片夹;在所述筛体27两侧设置筛片连板33,筛片连板33将所有筛片夹30连接在一起,筛片连板33通过调节块34与筛片调节杆32连接,构成连动机构;本发明所述的摆动式振动筛9由于缩短了一半筛片31,并且筛片夹30采用了减震耐磨的非金属材料(尼龙),有效减小了震动、提高了耐磨性,大大增加了筛片31的使用寿命;当筛片31角度需要调节时,可直接从筛体27尾部调节筛片调节杆32,筛片连板33带动所有筛片31连动,既达到改变筛片31角度的目的,又解决了筛片31角度调节后螺栓易松动的问题;同时,在所述筛体27的尾部设置尾筛35,尾筛35设置于中墙板36的两侧,提高可靠性;在所述筛体27的下面设有筛网37,提高籽粒的分离能力;As shown in Figures 6 to 8, the oscillating vibrating screen 9 includes a screen body 27, and a middle wall panel 36 is arranged in the middle of the screen body 27, and the middle wall panel 36 divides the screen body 27 into left and right regions. Several sieves 31 are arranged in the left and right regions of 27, and the two ends of the sieves 31 are respectively fixed on the sieve body 27 and the middle wallboard 36 through the sieve clips 30, and the sieve clips 30 adopt nylon sieve clips; Both sides of the sieve body 27 are provided with sieve connecting plates 33, the sieve connecting plates 33 connect all the sieve clamps 30 together, the sieve connecting plates 33 are connected with the sieve adjusting rod 32 through the adjusting block 34 to form a linkage mechanism; The swing-type vibrating screen 9 of the present invention shortens half of the sieve 31, and the sieve clip 30 adopts a shock-absorbing and wear-resistant non-metallic material (nylon), which effectively reduces vibration and improves wear resistance, greatly The service life of the sieve 31 is increased; when the angle of the sieve 31 needs to be adjusted, the sieve adjusting rod 32 can be directly adjusted from the tail of the sieve body 27, and the sieve connecting plate 33 drives all the sieves 31 to move together, so as to change the sieve The purpose of the angle of 31 is to solve the problem that the bolts are easy to loosen after the angle adjustment of the sieve sheet 31; at the same time, a tail screen 35 is arranged at the tail of the screen body 27, and the tail screen 35 is arranged on both sides of the middle wall board 36 to improve reliability. Property; Below described sieve body 27, be provided with screen cloth 37, improve the separating ability of grain;

如图6、图9~图11所示,所述筛体27的前端与摆杆26的一端铰接,摆杆26的另一端通过摆杆销轴25与机体1连接;所述筛体27的后端安装两个偏心轮轴承座28,偏心轮轴承座28中支承摆动轴29;这种结构的原理就是将原曲柄滑块机构改为曲柄摇杆机构,摆动轴28进行旋转运动,则前端的摆杆26作前后摆动运动,有效的减小冲击和振动,提高了运转平稳性;As shown in Figures 6 and 9 to 11, the front end of the sieve body 27 is hinged to one end of the swing rod 26, and the other end of the swing rod 26 is connected to the body 1 through the swing rod pin 25; Two eccentric wheel bearing blocks 28 are installed at the rear end, and the swing shaft 29 is supported in the eccentric wheel bearing block 28; The swing rod 26 swings back and forth, which effectively reduces the impact and vibration, and improves the running stability;

如图12所示,所述一次搅龙12的输入端通过一次搅龙轴承座40安装在机体1上的一次搅龙装卸孔39内,在一次搅龙12的输入端安装皮带轮38,一次搅龙12安装在连接壳41内,连接壳41的一侧固定在机体1上,连接壳41的另一侧安装第一锥齿轮箱45,第一锥齿轮箱45内分别装有第一垂直轴44、第一锥齿轮43和第二垂直轴42,第二垂直轴42输出端的花键与第一锥齿轮43花键套相连,第一垂直轴44输入端的花键与第一锥齿轮43花键套相连组成齿轮副;所述第二垂直轴42的输入端通过花键与一次搅龙12的输出端的花键套相连,第一垂直轴44的输出端通过花键与垂直搅龙46输入端的花键套相连,垂直搅龙46设置在垂直搅龙壳47中;所述第一锥齿轮箱45用于完成动力传递的同时设有足够大的容积供谷物通过;As shown in Figure 12, the input end of the primary auger 12 is installed in the primary auger loading and unloading hole 39 on the body 1 through the primary auger bearing seat 40, and a pulley 38 is installed at the input end of the primary auger 12, and the primary auger The dragon 12 is installed in the connecting shell 41, one side of the connecting shell 41 is fixed on the body 1, and the other side of the connecting shell 41 is installed with a first bevel gear box 45, and the first bevel gear box 45 is respectively equipped with a first vertical shaft 44. The first bevel gear 43 and the second vertical shaft 42, the spline at the output end of the second vertical shaft 42 is connected with the spline sleeve of the first bevel gear 43, the spline at the input end of the first vertical shaft 44 is connected with the spline of the first bevel gear 43 The key sleeves are connected to form a gear pair; the input end of the second vertical shaft 42 is connected to the spline sleeve of the output end of the primary auger 12 through a spline, and the output end of the first vertical shaft 44 is input to the vertical auger 46 through a spline. The spline sleeve at the end is connected, and the vertical auger 46 is arranged in the vertical auger housing 47; the first bevel gearbox 45 is used to complete the power transmission and has a large enough volume for the grain to pass through;

如图13所示,所述二次搅龙13的输入端通过二次搅龙轴承座50安装在机体1上的二次搅龙装卸孔48内,在二次搅龙13的输入端安装链轮49,二次搅龙13的输出端安装在第二锥齿轮箱54内,第二锥齿轮箱54固定在机体1上,第二锥齿轮箱54内安装有第四垂直轴53、第二锥齿轮52和第三垂直轴51,第三垂直轴51输出端的花键与第二锥齿轮52的花键套相连,第四垂直轴53输入端的花键与第二锥齿轮52的花键套相连组成齿轮副;所述第三垂直轴51的输入端通过花键与二次搅龙13输出端的花键套相连,第四垂直轴53的输出端通过花键与斜搅龙55输入端的花键套相连,斜搅龙55设置在斜搅龙壳56内,斜搅龙壳56机体1相连;As shown in Figure 13, the input end of the secondary auger 13 is installed in the secondary auger loading and unloading hole 48 on the body 1 through the secondary auger bearing seat 50, and a chain is installed at the input end of the secondary auger 13. wheel 49, the output end of the secondary auger 13 is installed in the second bevel gearbox 54, the second bevel gearbox 54 is fixed on the body 1, and the second bevel gearbox 54 is equipped with a fourth vertical shaft 53, a second The bevel gear 52 and the third vertical shaft 51, the spline at the output end of the third vertical shaft 51 is connected with the spline sleeve of the second bevel gear 52, the spline at the input end of the fourth vertical shaft 53 is connected with the spline sleeve of the second bevel gear 52 connected to form a gear pair; the input end of the third vertical shaft 51 is connected with the spline sleeve at the output end of the secondary auger 13 through a spline, and the output end of the fourth vertical shaft 53 is connected with the spline at the input end of the inclined auger 55 through a spline. The key sleeves are connected, the inclined auger 55 is arranged in the inclined auger shell 56, and the inclined auger shell 56 body 1 is connected;

如图5所示,所述后置纵向轴流滚筒脱粒室盖8的一侧与气动撑杆57的一端铰接,气动撑杆57的另一端与机体1铰接,气动撑杆57在检查与维修时便于后置纵向轴流滚筒脱粒室盖8的开启与固定。As shown in Figure 5, one side of the rear longitudinal axial flow drum threshing chamber cover 8 is hinged to one end of the pneumatic strut 57, and the other end of the pneumatic strut 57 is hinged to the body 1, and the pneumatic strut 57 is in the process of inspection and maintenance. It is convenient for opening and fixing of rear vertical axial flow drum threshing chamber cover 8.

本发明用于对水稻、小麦等农作物进行脱粒处理,并将脱下的籽粒进行分离、清选处理得到干净的籽粒。本发明的工作原理,通过割台把作物输送到前置切流滚筒内进行初脱,并将初脱后的作物输送到后纵置轴流滚筒内,同时前栅格凹板筛、过度导板把前置切流滚筒初脱下来的籽粒进行分离送向摆动式振动筛,后纵置轴流滚筒的三个螺旋叶片喂入头将前置切流滚筒初脱后的作物输送到后纵置轴流滚筒内进行复脱,复脱下来的籽粒由后栅格凹板筛进行分离并将籽粒输送到振动筛,而茎杆从后纵置轴流滚筒的后部排出,进入茎杆切碎装置进行粉碎,后抛撒至田间。振动筛配合风扇将籽粒进行清选,干净的籽粒下落至一次搅龙,由一次搅龙输送到粮仓。含有杂余的籽粒下落至二次搅龙,由二次搅龙把含有杂余的籽粒回送至振动筛再次清选。The invention is used for threshing rice, wheat and other crops, separating and cleaning the detached grains to obtain clean grains. The working principle of the present invention is that the crops are transported to the front cutting flow drum through the header for initial removal, and the crops after the initial removal are transported to the rear longitudinal axial flow drum. The grains that are first removed from the front cutting flow drum are separated and sent to the oscillating vibrating screen, and the three helical blade feeding heads of the rear vertical axial flow drum transport the crops that have been initially removed from the front cutting flow drum to the rear vertical The re-shedding is carried out in the axial-flow drum, and the re-shedded grains are separated by the rear grid concave screen and transported to the vibrating screen, while the stems are discharged from the rear of the rear longitudinal axial-flow drum and enter the stems for chopping. The device is crushed and then scattered to the field. The vibrating screen cooperates with the fan to clean the grains, and the clean grains fall to the primary auger, which is transported to the granary by the primary auger. The seeds containing impurities fall to the secondary auger, and the seeds containing impurities are returned to the vibrating sieve by the secondary auger for further cleaning.

Claims (9)

1.一种全喂入联合收割的脱粒装置,包括机体(1),在机体(1)上安装前置横向切流滚筒(2)和后置纵向轴流滚筒(6),在前置横向切流滚筒(2)排出口和后置纵向轴流滚筒(6)的喂入口之间设置过渡导板(5),在前置横向切流滚筒(2)的下方设置前栅格凹板筛(3),在后置纵向轴流滚筒(6)的下方设置后栅格凹板筛(7),在前栅格凹板筛(3)和后栅格凹板筛(7)的下方安装摆动式振动筛(9),在摆动式振动筛(9)的下方安装风扇(11)、一次搅龙(12)和二次搅龙(13),在摆动式振动筛(9)的后方安装茎杆切碎装置(10);其特征是:所述前置横向切流滚筒(2)的横向中心线与后置纵向轴流滚筒(6)的轴向中心线位于同一直线上;所述过渡导板(5)上均匀布置若干冲孔;1. A threshing device for full-feed combined harvesting, including a body (1), on which a front transverse tangential flow drum (2) and a rear longitudinal axial flow drum (6) are installed, and a front transverse flow drum (6) is installed on the front A transition guide plate (5) is set between the outlet of the cutting flow drum (2) and the feeding port of the rear longitudinal axial flow drum (6), and a front grid concave screen ( 3), the rear grid concave screen (7) is installed under the rear longitudinal axial flow drum (6), and the swing is installed under the front grid concave screen (3) and the rear grid concave screen (7) Type vibrating screen (9), fan (11), primary auger (12) and secondary auger (13) are installed under the swinging vibrating screen (9), and stems are installed behind the swinging vibrating screen (9) Rod shredding device (10); it is characterized in that: the transverse centerline of the front transverse cutting flow drum (2) and the axial centerline of the rear longitudinal axial flow roller (6) are on the same straight line; the transition Several punching holes are evenly arranged on the guide plate (5); 所述后置纵向轴流滚筒脱粒室盖(8)的一侧与气动撑杆(57)的一端铰接,气动撑杆(57)的另一端与机体(1)铰接。One side of the rear longitudinal axial flow drum threshing chamber cover (8) is hinged to one end of the pneumatic strut (57), and the other end of the pneumatic strut (57) is hinged to the machine body (1). 2.如权利要求1所述的全喂入联合收割的脱粒装置,其特征是:所述后置纵向轴流滚筒(6)包括脱粒齿杆(21)和安装于脱粒齿杆(21)端部的喂入头(19),喂入头(19)的圆周面上设有三个螺旋叶片,分别为第一螺旋叶片(22)、第二螺旋叶片(23)和第三螺旋叶片(24)。2. The full-feed combined harvesting threshing device according to claim 1, characterized in that: the rear longitudinal axial flow drum (6) includes a threshing rack (21) and is installed at the end of the threshing rack (21). The feeding head (19) at the top of the feed head (19) is provided with three helical blades on the circumference of the feeding head (19), which are respectively the first helical blade (22), the second helical blade (23) and the third helical blade (24) . 3.如权利要求2所述的全喂入联合收割的脱粒装置,其特征是:在所述第一螺旋叶片(22)、第二螺旋叶片(23)和第三螺旋叶片(24)的正面分别安装耐磨叶片(20)。3. The full-feed combined harvesting threshing device according to claim 2, characterized in that: on the front of the first helical blade (22), the second helical blade (23) and the third helical blade (24) Install wear-resistant blades (20) respectively. 4.如权利要求1所述的全喂入联合收割的脱粒装置,其特征是:所述前置横向切流滚筒(2)的动力输出端连接第一链条(14)的一端,第一链条(14)的另一端连接锥齿轮传动箱(15)的输入端,锥齿轮传动箱(15)的输出端与传动结合套(16)的一端相连接,传动结合套(16)的另一端与传动轴(17)一端相连接,传动轴(17)的另一端连接第二链条(18)的一端,第二链条(18)的另一端连接后置纵向轴流滚筒(6)的动力输入端。4. The full-feed combined harvesting threshing device according to claim 1, characterized in that: the power output end of the front transverse cutting drum (2) is connected to one end of the first chain (14), and the first chain The other end of (14) is connected to the input end of the bevel gear transmission box (15), the output end of the bevel gear transmission box (15) is connected to one end of the transmission coupling sleeve (16), and the other end of the transmission coupling sleeve (16) is connected to One end of the transmission shaft (17) is connected, the other end of the transmission shaft (17) is connected to one end of the second chain (18), and the other end of the second chain (18) is connected to the power input end of the rear longitudinal axial flow drum (6) . 5.如权利要求1所述的全喂入联合收割的脱粒装置,其特征是:所述摆动式振动筛(9)包括筛体(27),筛体(27)的中部设置中墙板(36),中墙板(36)将筛体(27)分隔成左右两个区域,在筛体(27)的左右两个区域中设置若干筛片(31),筛片(31)的两端分别通过筛片夹(30)固定在筛体(27)和中墙板(36)上;在所述筛体(27)的尾部设置尾筛(35),尾筛(35)设置于中墙板(36)的两侧;所述筛体(27)的前端与摆杆(26)的一端铰接,摆杆(26)的另一端通过摆杆销轴(25)与机体(1)连接,所述筛体(27)的后端安装两个偏心轮轴承座(28),偏心轮轴承座(28)中支承摆动轴(29)。5. The threshing device for full-feed combined harvesting according to claim 1, characterized in that: the swing vibrating screen (9) includes a screen body (27), and a middle wallboard ( 36), the middle wallboard (36) divides the screen body (27) into two left and right regions, and several screen pieces (31) are arranged in the left and right two regions of the screen body (27), and the two ends of the screen pieces (31) They are respectively fixed on the screen body (27) and the middle wall board (36) through the screen clips (30); the tail screen (35) is set at the tail of the screen body (27), and the tail screen (35) is set on the middle wall The two sides of the plate (36); the front end of the screen body (27) is hinged to one end of the swing rod (26), and the other end of the swing rod (26) is connected to the machine body (1) through the swing rod pin (25). Two eccentric wheel bearing seats (28) are installed on the rear end of the sieve body (27), and the swing shaft (29) is supported in the eccentric wheel bearing seats (28). 6.如权利要求5所述的全喂入联合收割的脱粒装置,其特征是:在所述筛体(27)两侧设置筛片连板(33),筛片连板(33)将所有筛片夹(30)连接在一起,筛片连板(33)通过调节块(34)与筛片调节杆(32)连接。6. The full-feed combined harvesting threshing device according to claim 5, characterized in that: screen connecting plates (33) are arranged on both sides of the sieve body (27), and the sieve connecting plates (33) connect all The sieve clips (30) are connected together, and the sieve connecting plate (33) is connected with the sieve adjusting rod (32) through the adjusting block (34). 7.如权利要求5所述的全喂入联合收割的脱粒装置,其特征是:在所述筛体(27)的下面设有筛网(37)。7. The full-feed combined harvesting threshing device according to claim 5, characterized in that: a screen (37) is provided under the screen body (27). 8.如权利要求1所述的全喂入联合收割的脱粒装置,其特征是:所述一次搅龙(12)的输入端通过一次搅龙轴承座(40)安装在机体(1),在一次搅龙(12)的输入端安装皮带轮(38),一次搅龙(12)安装在连接壳(41)内,连接壳(41)的一侧固定在机体(1)上,连接壳(41)的另一侧安装第一锥齿轮箱(45),第一锥齿轮箱(45)内分别装有第一垂直轴(44)、第一锥齿轮(43)和第二垂直轴(42),第二垂直轴(42)输出端的花键与第一锥齿轮(43)花键套相连,第一垂直轴(44)输入端的花键与第一锥齿轮(43)花键套相连组成齿轮副;所述第二垂直轴(42)的输入端通过花键与一次搅龙(12)的输出端的花键套相连,第一垂直轴(44)的输出端通过花键与垂直搅龙(46)输入端的花键套相连。8. The full-feed combined harvesting threshing device according to claim 1, characterized in that: the input end of the primary auger (12) is installed on the body (1) through the primary auger bearing seat (40), The input end of the primary auger (12) is equipped with a pulley (38), the primary auger (12) is installed in the connecting shell (41), one side of the connecting shell (41) is fixed on the body (1), and the connecting shell (41 ) is installed on the other side of the first bevel gearbox (45), and the first bevel gearbox (45) is equipped with the first vertical shaft (44), the first bevel gear (43) and the second vertical shaft (42) respectively , the spline at the output end of the second vertical shaft (42) is connected with the spline sleeve of the first bevel gear (43), and the spline at the input end of the first vertical shaft (44) is connected with the spline sleeve of the first bevel gear (43) to form a gear pair; the input end of the second vertical shaft (42) is connected to the spline sleeve of the output end of the primary auger (12) through a spline, and the output end of the first vertical shaft (44) is connected to the vertical auger ( 46) The spline sleeve at the input end is connected. 9.如权利要求1所述的全喂入联合收割的脱粒装置,其特征是:所述二次搅龙(13)的输入端通过二次搅龙轴承座(50)安装在机体(1)上,在二次搅龙(13)的输入端安装链轮(49),二次搅龙(13)的输出端安装在第二锥齿轮箱(54)内,第二锥齿轮箱(54)固定在机体(1)上,第二锥齿轮箱(54)内安装有第四垂直轴(53)、第二锥齿轮(52)和第三垂直轴(51),第三垂直轴(51)输出端的花键与第二锥齿轮(52)的花键套相连,第四垂直轴(53)输入端的花键与第二锥齿轮(52)的花键套相连组成齿轮副;所述第三垂直轴(51)的输入端通过花键与二次搅龙(13)输出端的花键套相连,第四垂直轴(53)的输出端通过花键与斜搅龙(55)输入端的花键套相连。9. The full-feed combined harvesting threshing device according to claim 1, characterized in that: the input end of the secondary auger (13) is installed on the body (1) through the secondary auger bearing seat (50) Above, the sprocket (49) is installed at the input end of the secondary auger (13), and the output end of the secondary auger (13) is installed in the second bevel gearbox (54), and the second bevel gearbox (54) Fixed on the body (1), the fourth vertical shaft (53), the second bevel gear (52) and the third vertical shaft (51) are installed in the second bevel gearbox (54), and the third vertical shaft (51) The spline at the output end is connected with the spline sleeve of the second bevel gear (52), and the spline at the input end of the fourth vertical shaft (53) is connected with the spline sleeve of the second bevel gear (52) to form a gear pair; the third The input end of the vertical shaft (51) is connected with the spline sleeve at the output end of the secondary auger (13) through a spline, and the output end of the fourth vertical shaft (53) is connected with the spline at the input end of the inclined auger (55) through a spline The sets are connected.
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