CN203843156U - Gravity casting station - Google Patents
Gravity casting station Download PDFInfo
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- CN203843156U CN203843156U CN201420275739.9U CN201420275739U CN203843156U CN 203843156 U CN203843156 U CN 203843156U CN 201420275739 U CN201420275739 U CN 201420275739U CN 203843156 U CN203843156 U CN 203843156U
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- aluminium
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Abstract
The utility model discloses a gravity casting station which comprises an aluminum-spooning mechanism, a preheating mechanism, and an aluminum sheet removing mechanism. The aluminum-spooning mechanism is used for spooning molten aluminum, the preheating mechanism is used for preheating the aluminum-spooning mechanism, and the aluminum sheet removing mechanism is used for removing the residual aluminum sheets in the aluminum-spooning mechanism after the molten aluminum is spooned out. The aluminum-spooning mechanism comprises a motor, a chain wheel, a casting ladle, a casting arm, a probe and a mechanical arm. The casting arm is vertically arranged and is provided with a chain wheel mechanism vertically arranged, a drive wheel of the chain wheel is fixedly connected with the motor, a driven wheel of the chain wheel is fixedly connected with the casting ladle through an L-shaped casting ladle connector, the probe is fixed to one side of the casting arm through a fixing piece, and the mechanical arm is fixed to the upper end face of the casting arm through a connecting disc. According to the gravity casting station, automatic aluminum spooning operation is achieved through the aluminum-spooning mechanism, manpower is saved, work efficiency is improved, the gravity casting station is safe and reliable, and the personal safety of workers is protected effectively.
Description
Technical field
The utility model relates to Casting Equipment field, particularly a kind of gravity casting station.
Background technology
Aluminium alloy is a most widely used class non-ferrous metal structural material in industry, widely applies in rising aluminium alloy and chemical industry at Aeronautics and Astronautics, automobile, machine-building, boats and ships heavily fortified point.The processing method of traditional aluminium alloy is that aluminium ingot is placed in to smelting furnace, and heat fused becomes aluminium water, then manually with container, aluminium water is injected to the mould of die casting machine, finally casts out foundry goods.But not only efficiency is lower manually to ladle out aluminium cast aluminum alloys, and because temperature of aluminum liquid is higher, generally, between 720-750 DEG C, manually ladle out in the process of aluminium in enforcement, be easy to cause security incident.
Utility model content
For solving the problems of the technologies described above, the purpose of this utility model is to provide a kind of gravity casting station, and not only operating efficiency is high for it, and safe and reliable.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of gravity casting station, comprise a Yao Lv mechanism, preheating mechanism, aluminium skin cleaning machine, described Yao Lv mechanism is for dipping the aluminium liquid of melting, described preheating mechanism is for Yao Lv mechanism is carried out to the pre-heat treatment, and described aluminium skin cleaning machine is for removing the residual aluminum skin of having ladled out Lv Yehouyao aluminium mechanism;
Described Yao Lv mechanism comprises motor, sprocket wheel, casting ladle, casting arm, probe, mechanical arm, described casting arm vertically arranges, wherein vertically be provided with described chain-wheel mechanism, the driving wheel of the described sprocket wheel described motor that is connected, its driven pulley is by the casting ladle connector of a L-type described casting ladle that is connected, described probe is fixed on a side of described casting arm by fixture, described mechanical arm is fixed on the upper surface of described casting arm by terminal pad.
Preferably, described fixture comprises probe stationary pipes, is fixed on the pipe clamp of described casting arm one side, described probe Duct fixing clamp is located at described at least one pair of between pipe clamp, described probe is inserted in described probe stationary pipes, described probe comprises probe one and probe two, described probe two between a pair of described probe one, and described probe two arrange height higher than described probe one.
Preferably, described preheating mechanism comprises base plate, is fixed on the pipeline on described base plate, and described pipeline comprises the pipeline connecting in length and breadth, and one end of described pipeline is provided with a lighting-up tuyere, is provided with a plurality of combustion heads on described pipeline.
Preferably; described aluminium skin cleaning machine comprises support, is located at drawer and protective cover on described support; described protective cover is positioned at the top of described drawer, on a side panel of described protective cover, is provided with a gas blow pipe, and described gas blow pipe communicates with described protective cover inside.
By technique scheme, the gravity casting station that the utility model provides, can realize automation by Yao Lv mechanism and ladle out aluminium, has not only saved manpower, has improved operating efficiency, and safe and reliable, effectively protects staff's life safety; In addition, can carry out preheating to the casting ladle of Yao Lv mechanism by preheating mechanism, prevent from meeting the cold partial coagulation that occurs at the aluminium liquid of melting; Can remove after having ladled out aluminium liquid and remain in the aluminium skin solidifying in casting ladle by aluminium skin cleaning machine, prevent that impact from ladling out aluminium next time.
Brief description of the drawings
In order to be illustrated more clearly in the technical scheme in the utility model embodiment, below the accompanying drawing of required use during embodiment is described is briefly described.
Fig. 1 is the structural representation of the Yao Lv mechanism at the disclosed a kind of gravity casting of the utility model embodiment station;
Fig. 2 is the front view of the Yao Lv mechanism at the disclosed a kind of gravity casting of the utility model embodiment station;
Fig. 3 is the structural representation of the preheating mechanism at the disclosed a kind of gravity casting of the utility model embodiment station;
Fig. 4 is the structural representation of the aluminium skin cleaning machine at the disclosed a kind of gravity casting of the utility model embodiment station.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described.
Shown in Fig. 1-4, a kind of gravity casting station, comprise a Yao Lv mechanism 1, preheating mechanism 2, aluminium skin cleaning machine 3, Yao Lv mechanism 1 is for dipping the aluminium liquid of melting, preheating mechanism 2 is for Yao Lv mechanism 1 is carried out to the pre-heat treatment, and aluminium skin cleaning machine 3 is for removing the residual aluminum skin of having ladled out Lv Yehouyao aluminium mechanism 1;
Yao Lv mechanism 1 comprises motor 11, sprocket wheel, casting ladle 12, casting arm 13, probe, mechanical arm (not shown), casting arm 13 vertically arranges, wherein vertically be provided with sprocket wheel, the driving wheel 111 of the sprocket wheel motor 11 that is connected, its driven pulley 112 is by the casting ladle connector 14 of the L-type casting ladle 12 that is connected, probe is fixed on a side of casting arm 13 by fixture, mechanical arm is fixed on the upper surface of casting arm 13 by terminal pad 15, it is for driving Yao Lv mechanism 1 to move, or move in casting machine, or move to preheating mechanism 2 places, or move to aluminium skin cleaning machine 3 places.
Shown in Figure 1, fixture comprises probe stationary pipes 18, pipe clamp 19, probe stationary pipes 18 is located between two groups of pipe clamps 19, pipe clamp 19 is fixed on a side of casting arm 13, probe is inserted in probe stationary pipes 18, probe comprises probe 1 and probe 2 17, probe 2 17 between a pair of probe 1, and probe 2 17 arrange height higher than probe 1.Whether probe 1 puts in place in the time putting in aluminum pot and ladle out aluminium for detection of the casting ladle 12 of Yao Lv mechanism 1, and its principle is a pair of probe one 16 contact aluminium liquid, is communicated with conduction and represents that Yao Lv mechanism 1 puts in place between two probes 1, and casting ladle 12 is ladled out aluminium action.An if corrupted in two probes 1, in the time that having put in place, Yao Lv mechanism 1 just cannot detect, mechanical arm can drive the casting ladle 12 of Yao Lv mechanism 1 to continue to descending under the liquid level of aluminium liquid, until probe 2 17 also contacts aluminium liquid, now probe 2 17 and intact probe 1 are communicated with conduction, mechanical arm is just no longer descending, prevents other mechanisms of aluminium liquid contact Yao Lv mechanism 1, causes the damage of Yao Lv mechanism 1.
Shown in Figure 3, preheating mechanism 2 comprises two base plates 21, is fixed on the pipeline 22 on two base plates 21, and pipeline 22 comprises the pipeline connecting in length and breadth, logical combustion gas in pipeline, and one end of pipeline 22 is provided with a lighting-up tuyere 23, is provided with a plurality of combustion heads 24 on pipeline.Preheating mechanism 2 carries out the pre-heat treatment for the casting ladle 12 to Yao Lv mechanism 1, prevents that the aluminium liquid of melting from meeting cold and partial coagulation, thereby has affected the quality of casting.
Shown in Figure 4, aluminium skin cleaning machine 3 comprises support 31, is located at drawer 32 and protective cover 33 on support 31, and protective cover 33 is positioned at the top of drawer 32, is provided with a gas blow pipe 34 on a side panel of protective cover 33, and gas blow pipe 34 communicates with protective cover 33 inside.
When the weight casting that the utility model provides stands in work, mechanical arm drives Yao Lv mechanism 1 to move to preheating mechanism 2 places preheating, is specially, casting ladle 12 is placed on the pipeline 22 of preheating mechanism 2, light a fire at lighting-up tuyere 23, fire is sprayed by combustion head 24, and casting ladle 12 is carried out to heat treated; Mechanical arm drives Yao Lv mechanism 1 to move to and in aluminum pot, ladles out aluminium, now, motor 11 drives chain gear transmission, sprocket wheel drives casting ladle 12 to be rotated down, casting ladle 12 is scooped into aluminium liquid wherein, and mechanical arm drives Yao Lv mechanism 1 to move in casting machine again, and motor 11 drives chain gear transmission, sprocket wheel drives casting ladle 12 downward-sloping, and the aluminium liquid in casting ladle 12 is come down in torrents downwards to mould by the effect of self gravitation; Mechanical arm drives Yao Lv mechanism 1 to transport merit to the protective cover 33 of aluminium skin cleaning machine 3; gas blow pipe 34 is to blowing afloat in protective cover 33; gas blows afloat the aluminium skin residual, that solidify in casting ladle 12; due to the effect of blocking of protective cover 33; aluminium skin is unlikely to disperse in surrounding environment; total number drops down onto in the drawer 32 of protective cover 33 belows, in the time having saved bit by bit too much aluminium skin in drawer 32, can detach and clean out aluminium skin from support 31 easily.
In sum, the utility model utilizes Yao Lv mechanism 1 can realize automation and ladles out aluminium, has not only saved manpower, has improved operating efficiency, and safe and reliable, effectively protects staff's life safety; In addition, can carry out preheating to the casting ladle of Yao Lv mechanism 1 12 by preheating mechanism 2, prevent impact casting quality; Can remove after having ladled out aluminium liquid and remain in the aluminium skin solidifying in casting ladle 12 by aluminium skin cleaning machine 3, prevent that impact from ladling out aluminium next time.
To be apparent for those skilled in the art to the multiple amendment of these embodiment, General Principle as defined herein can, in the situation that not departing from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (4)
1. a gravity casting station, it is characterized in that, comprise a Yao Lv mechanism, preheating mechanism, aluminium skin cleaning machine, described Yao Lv mechanism is for dipping the aluminium liquid of melting, described preheating mechanism is for Yao Lv mechanism is carried out to the pre-heat treatment, and described aluminium skin cleaning machine is for removing the residual aluminum skin of having ladled out Lv Yehouyao aluminium mechanism;
Described Yao Lv mechanism comprises motor, sprocket wheel, casting ladle, casting arm, probe, mechanical arm, described casting arm vertically arranges, wherein vertically be provided with described chain-wheel mechanism, the driving wheel of the described sprocket wheel described motor that is connected, its driven pulley is by the casting ladle connector of a L-type described casting ladle that is connected, described probe is fixed on a side of described casting arm by fixture, described mechanical arm is fixed on the upper surface of described casting arm by terminal pad.
2. a kind of gravity casting according to claim 1 station, it is characterized in that, described fixture comprises probe stationary pipes, is fixed on the pipe clamp of described casting arm one side, described probe Duct fixing clamp is located at described at least one pair of between pipe clamp, described probe is inserted in described probe stationary pipes, described probe comprises probe one and probe two, described probe two between a pair of described probe one, and described probe two arrange height higher than described probe one.
3. a kind of gravity casting according to claim 1 station, it is characterized in that, described preheating mechanism comprises base plate, is fixed on the pipeline on described base plate, and described pipeline comprises the pipeline connecting in length and breadth, one end of described pipeline is provided with a lighting-up tuyere, is provided with a plurality of combustion heads on described pipeline.
4. a kind of gravity casting according to claim 1 station; it is characterized in that; described aluminium skin cleaning machine comprises support, is located at drawer and protective cover on described support; described protective cover is positioned at the top of described drawer; on one side panel of described protective cover, be provided with a gas blow pipe, described gas blow pipe communicates with described protective cover inside.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420275739.9U CN203843156U (en) | 2014-05-27 | 2014-05-27 | Gravity casting station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420275739.9U CN203843156U (en) | 2014-05-27 | 2014-05-27 | Gravity casting station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203843156U true CN203843156U (en) | 2014-09-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420275739.9U Expired - Fee Related CN203843156U (en) | 2014-05-27 | 2014-05-27 | Gravity casting station |
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| CN (1) | CN203843156U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384478A (en) * | 2014-11-12 | 2015-03-04 | 江苏本格自动化科技有限公司 | Automatic liquid feeding mechanism |
| CN105921731A (en) * | 2016-06-08 | 2016-09-07 | 无锡蠡湖增压技术股份有限公司 | Furnace cover of heat-preserving furnace for spoon machine |
| CN106424679A (en) * | 2016-08-24 | 2017-02-22 | 葛明 | Liquid feeding manipulator structure |
| CN109822063A (en) * | 2019-03-21 | 2019-05-31 | 中信戴卡股份有限公司 | A kind of molten aluminum liquid level detection device and molten aluminum injected system and method for implanting |
| CN112453372A (en) * | 2020-09-16 | 2021-03-09 | 上海发那科机器人有限公司 | Robot quantitative aluminum scooping double-pouring ladle casting gripper system in high-temperature environment |
-
2014
- 2014-05-27 CN CN201420275739.9U patent/CN203843156U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104384478A (en) * | 2014-11-12 | 2015-03-04 | 江苏本格自动化科技有限公司 | Automatic liquid feeding mechanism |
| CN104384478B (en) * | 2014-11-12 | 2016-04-13 | 江苏本格自动化科技有限公司 | Automatically soup stock mechanism is given |
| CN105921731A (en) * | 2016-06-08 | 2016-09-07 | 无锡蠡湖增压技术股份有限公司 | Furnace cover of heat-preserving furnace for spoon machine |
| CN106424679A (en) * | 2016-08-24 | 2017-02-22 | 葛明 | Liquid feeding manipulator structure |
| CN106424679B (en) * | 2016-08-24 | 2018-06-26 | 葛明 | A kind of soup feeding machine tool hand structure |
| CN109822063A (en) * | 2019-03-21 | 2019-05-31 | 中信戴卡股份有限公司 | A kind of molten aluminum liquid level detection device and molten aluminum injected system and method for implanting |
| CN112453372A (en) * | 2020-09-16 | 2021-03-09 | 上海发那科机器人有限公司 | Robot quantitative aluminum scooping double-pouring ladle casting gripper system in high-temperature environment |
| CN112453372B (en) * | 2020-09-16 | 2022-07-01 | 上海发那科机器人有限公司 | Two ladle casting tongs systems that water of aluminium are ladled out to robot ration under high temperature environment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140924 Termination date: 20180527 |
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| CF01 | Termination of patent right due to non-payment of annual fee |