Utility model content
The utility model, in order to coordinate robot welding workbench to realize high efficiency weld job, provides a kind of intermediate channel hydraulic clamping system, adopts hydraulic pressure to realize automatic jig as the power of location and compression.
Based on above-mentioned purpose, the utility model provides a kind of intermediate channel hydraulic clamping system, and this system comprises that two connect panel seats, and described two connect between panel seats and are connected with two crossbeams that be arranged in parallel, on described two crossbeams for placing intermediate channel, wherein:
Described connection panel seat is used for connecting positioner, to order about described intermediate channel hydraulic clamping system rotation;
One end of described two crossbeams is respectively arranged with hydraulic pressure jacking mechanism, its other end respectively correspondence is provided with length locating piece, described hydraulic pressure jacking mechanism can promote intermediate channel along the length direction of described crossbeam, intermediate channel is held out against between described hydraulic pressure jacking mechanism and described length locating piece, realize intermediate channel length direction location;
Described at least one, on crossbeam, be provided with width locating piece, described width locating piece can be along spacing to intermediate channel perpendicular to described crossbeam length direction, realizes intermediate channel width location;
On described two crossbeams, be respectively arranged with at least one hydraulic press mechanism, described hydraulic press mechanism can be pressed on intermediate channel on described crossbeam, for the intermediate channel that completes length and width location is fixed.
Preferably, described hydraulic press mechanism comprises hinge seat and is arranged on the first hydraulic cylinder and the toggle in described hinge seat, described hinge seat is arranged on described crossbeam, on described toggle, be provided with pressure head, the pressure head that described the first hydraulic cylinder orders about on described toggle lifts and falls, when described pressure head falls and is pressed in described intermediate channel, the self-locking state of described toggle in dead-centre position.
Preferably, described toggle comprises first connecting rod, second connecting rod and crank, the first support arm and the second support arm that described crank comprises connecting lever and stretched along certain angle by connecting lever;
Described the first support arm stretches out that described hinge seat is used to form pressure head or for connecting pressure head, described the second support arm is articulated with described hinge seat, and described connecting lever, described first connecting rod and described second connecting rod are hinged in turn, and described second connecting rod is articulated with described hinge seat;
The piston rod of described the first hydraulic cylinder is articulated with the pin joint of described first connecting rod and described second connecting rod by breeches joint; In the time that the breeches joint of the first hydraulic cylinder stretches out, the pin joint of described first connecting rod and described second connecting rod moves thereupon, makes described first connecting rod and described second connecting rod be herringbone, and described pressure head lifts; In the time that the breeches joint of the first hydraulic cylinder is retracted, the pin joint of described first connecting rod and described second connecting rod is reset to dead-centre position thereupon, makes described first connecting rod and described second connecting rod conllinear, and described pressure head falls.
Preferably, on described pressure head, be bolted with screw rod, stretch out and extension elongation capable of regulating the end of described screw rod, and the end of described screw rod can prop up intermediate channel in the time that pressure head falls.
Preferably, on each described crossbeam, be respectively arranged with two described hydraulic press mechanisms, the adjustable interval of two described hydraulic press mechanisms on same crossbeam.
Preferably, described hydraulic pressure jacking mechanism comprises the second hydraulic cylinder and push pedal, and described push pedal is arranged on the piston rod of described the second hydraulic cylinder, for promoting intermediate channel.
Preferably, described connection panel seat has slide rail, and the two ends of described crossbeam are arranged in described slide rail, for adjusting the spacing of described two crossbeams;
Between the end of described crossbeam and described slide rail, correspondence is provided with pin assembly, for described crossbeam being fixed on to described connection panel seat.
Preferably, described connection panel seat comprises connecting plate and positioner connector; Described slide rail is arranged on described connecting plate; Described positioner connector is used for connecting described positioner, and it is arranged on described connecting plate by bolt assembly.
Intermediate channel hydraulic clamping system provided by the utility model, by the mating reaction of hydraulic pressure jacking mechanism and length locating piece, width locating piece, realize intermediate channel is positioned on two crossbeams, then by hydraulic press mechanism, oriented intermediate channel is clamped on two crossbeams, mechanization and automation mechanized operation for intermediate channel location and clamping are realized accordingly, improve precision and the efficiency of intermediate channel frock, and then improved the welding efficiency of robot welding workbench.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing, the utility model embodiment is described in further detail.
Embodiment
Fig. 1-Fig. 3 is specific embodiment of the utility model, referring to Fig. 1-Fig. 3, the utility model provides a kind of intermediate channel hydraulic clamping system, this system is by special structure, using hydraulic pressure as power, realize for intermediate channel location and the do mechanization operation that clamps, avoid the poor efficiency of artificial clamping and fixing intermediate channel, the drawback such as expensive, coordinate the electric automatization control of robot welding workstation, effectively improved the efficiency of intermediate channel welding.
Referring to Fig. 1, this system comprises that two connect panel seat 100, between described two connection panel seats 100, is connected with two crossbeams 200 that be arranged in parallel, and described two connection panel seats 100 and described two crossbeams 200 have formed a quadrilateral frame structure.Wherein, on described two crossbeams 200, for placing intermediate channel, the length direction by the each winding machine on crossbeam 200 to intermediate channel, width are located and are clamped; Described connection panel seat 100, for connecting positioner, to order about described intermediate channel hydraulic clamping system rotation, coordinates robot welder workbench, realizes the automatic welding operation of intermediate channel.
Particularly, one end of described two crossbeams 200 is respectively arranged with hydraulic pressure jacking mechanism 300, its other end respectively correspondence is provided with length locating piece 400, described hydraulic pressure jacking mechanism 300 can promote intermediate channel along the length direction of described crossbeam 200, intermediate channel is held out against between described hydraulic pressure jacking mechanism 300 and described length locating piece 400, realize intermediate channel length direction location.Described hydraulic pressure jacking mechanism 300 is preferably set to, and comprises the second hydraulic cylinder 310 and push pedal 320.Described the second hydraulic cylinder 310 is arranged on corresponding crossbeam 200; Described push pedal 320 is arranged on the piston rod of described the second hydraulic cylinder 310, for promoting intermediate channel.
Described at least one, on crossbeam 200, be provided with width locating piece 500, described width locating piece 500 can be along spacing to intermediate channel perpendicular to described crossbeam 200 length directions, realizes intermediate channel width location.In a preferred embodiment of the present utility model, only on a described crossbeam 200, be provided with width locating piece 500 therein, under the ordering about of positioner, complete intermediate channel behind length location along with intermediate channel hydraulic clamping system turns an angle, intermediate channel to width locating piece 500 places, completes width location in Gravitative Loads lower slider.
On described two crossbeams 200, be respectively arranged with at least one hydraulic press mechanism 600, described hydraulic press mechanism 600 can be pressed on intermediate channel on described crossbeam 200, for the intermediate channel that completes length and width location is fixed.As shown in Figure 1, in preferred embodiment of the present utility model, on described two crossbeams 200, be respectively arranged with two hydraulic press mechanisms 600,, on each crossbeam 200, be respectively arranged with two hydraulic press mechanisms 600, the clamping of two hydraulic press mechanisms 600 is more firm, and two hydraulic press mechanisms 600 on same crossbeam 200 are set to adjustable interval, and the intermediate channel that can be applicable to different model and specification clamps operation.
In a preferred embodiment of the present utility model, above-mentioned hydraulic pressure jacking mechanism 300, hydraulic press mechanism 600 are controlled automatically by corresponding electrical equipment respectively, realize accordingly, after intermediate channel is lifted on described two crossbeams 200, can complete for the automation of this intermediate channel and locate and fix, significantly improve positioning precision and operating efficiency.
In a preferred version of the present utility model, in order to be further applicable to the intermediate channel of different model and specification, the spacing of described two crossbeams 200 is set to capable of regulating, for example can be set to, described connection panel seat 100 has slide rail 101, the two ends of described crossbeam 200 are arranged in described slide rail 101, between the end of described crossbeam 200 and described slide rail 101, correspondence is provided with pin assembly, adjust the distance between two crossbeams by relatively moving of crossbeam 200 and described slide rail 101, then by described pin assembly, two crossbeams 200 having adjusted spacing are fixed on described connection panel seat 100.
In a preferred version of the present utility model, described connection panel seat 100 can be set to, and comprises connecting plate 110 and positioner connector 120.Described slide rail 101 is arranged on described connecting plate 110; Described positioner connector 120 is for connecting described positioner, and it is arranged on described connecting plate 110 by bolt assembly.In the time of application, can set in advance the multiple positioner connector 120 that adapts to different model positioner, under different robot welding workstation environment, choose suitable positioner connector 120, be arranged on described connecting plate 110 by bolt assembly, intermediate channel hydraulic clamping system can be installed on positioner fast and accurately.
Referring to Fig. 2 and Fig. 3, an embodiment of hydraulic press mechanism 600 is provided, this embodiment has advantages of compact conformation, and apply the self-locking feature of toggle 630, improve the reliability of hydraulic compression, further improved precision and the automatization level of intermediate channel hydraulic clamping system.For clearer expression toggle, the part hinge seat in Fig. 2 does not show.
As shown in Figure 2,3, described hydraulic press mechanism 600 comprises hinge seat 610 and is arranged on the first hydraulic cylinder 620 and the toggle 630 in described hinge seat 610.Described hinge seat 610 is arranged on described crossbeam, can be for example, described hinge seat 610 be arranged on described crossbeam by bolt assembly, this dismountable mounting means, be convenient to adjust the position of hinge seat 610 on crossbeam, be applicable to the clamping operation to different size and model intermediate channel.On described toggle 630, be provided with pressure head, the pressure head that described the first hydraulic cylinder 620 orders about on described toggle 630 lifts and falls, when described pressure head falls and is pressed in described intermediate channel 1, the self-locking state of described toggle 630 in dead-centre position.
For meeting the requirement of compact conformation and reliable clamping, described toggle 630 is specifically set to, comprise first connecting rod 631, second connecting rod 632 and crank 633, the first support arm 6332 and the second support arm 6333 that described crank 633 comprises connecting lever 6331 and stretched along certain angle by connecting lever 6331.Described the first support arm 6332 stretches out described hinge seat 610 and is used to form pressure head or for connecting pressure head, that is to say, can directly adopt the end of the first support arm 6332 as pressure head, or on the first support arm 6332, Special pressing head is installed; Described the second support arm 6333 is articulated with described hinge seat 610; Described connecting lever 6331, described first connecting rod 631 and described second connecting rod 632 are hinged in turn, and described second connecting rod 632 is articulated with described hinge seat 610; The piston rod of described the first hydraulic cylinder 620 is articulated with the pin joint 6211 of described first connecting rod 631 and described second connecting rod 632 by breeches joint 621.In the time that the breeches joint 621 of the first hydraulic cylinder 620 stretches out, the pin joint 6211 of described first connecting rod 631 and described second connecting rod 632 moves thereupon, move up along dotted arrow in figure, make described first connecting rod 631 and described second connecting rod 632 be herringbone, described pressure head lifts; In the time that the breeches joint 621 of the first hydraulic cylinder 620 is retracted, the pin joint 6211 of described first connecting rod 631 and described second connecting rod 632 is reset to dead-centre position thereupon, make described first connecting rod 631 and described second connecting rod 632 conllinear, described pressure head falls, i.e. state shown in Fig. 2.
In a preferred version, on described pressure head, be bolted with screw rod 640, stretch out and extension elongation capable of regulating the end of described screw rod 640, the end of described screw rod 640 can prop up intermediate channel 1 in the time that pressure head falls, by adjusting the extension elongation of screw rod 640, applicable to the intermediate channel 1 of different thicknesss of slab, improve the scope of application of this hydraulic press mechanism.
Application Example
Referring to Fig. 4-Fig. 5, show an Application Example of the present utility model.
In this embodiment, the positioner connector 120 of first choosing respective model is arranged on connecting plate 110, then intermediate channel hydraulic clamping system of the present utility model is arranged on positioner, and for making accompanying drawing simply clear, the equipment such as not shown positioner; The spacing of two hydraulic press mechanisms 600 on spacing and each crossbeam 200 of two crossbeams 200 of adjustment.Then proceed as follows successively:
1, intermediate channel to be welded 1 is placed on two crossbeams 200 by modes such as liftings;
2, start the hydraulic pressure jacking mechanism 300 on two described crossbeams 200, the push pedal 320 of described hydraulic pressure jacking mechanism 300 pushes to length locating piece 400 places by intermediate channel 1 along the length direction of crossbeam 200, intermediate channel 1 is clamped between push pedal 320 and length locating piece 400, realizes the length direction location of intermediate channel 1;
3, positioner orders about intermediate channel hydraulic clamping system and turns an angle, and makes intermediate channel 1 under Gravitative Loads, along sliding into width locating piece 500 places perpendicular to the direction of crossbeam 200, realizes the width location of intermediate channel 1;
4, start hydraulic press mechanism 600, make toggle order about pressure head by self-locking and clamp intermediate channel 1.
Separately, when the utility model is applicable to robot welding workstation, can be for example: this work station mainly comprises robot ambulation slide unit, double is coordinated positioner band two and overlapped the compositions such as intermediate channel hydraulic clamping system of the present utility model (wherein comprise two cover Hydraulic Stations, every cover Hydraulic Station provides power to a set of clamping system), lubricating system, welding system and security system.Robot can move back and forth on walking slide unit, expand the working range of robot, can adapt to the variation of workpiece at length direction, intermediate channel hydraulic clamping system of the present utility model can allow workpiece locate and compress under the driving of Hydraulic Station, two covers that are simultaneously equipped with because of this work station are coordinated positioners, can be in a set of positioner lifting workpiece, and a set of positioner cooperation robot welding workpiece in addition, thereby the utilization rate of robot is maximized, enhance productivity.
The foregoing is only preferred embodiment of the present utility model, be not intended to limit protection domain of the present utility model.All any amendments of doing, be equal to replacement, improvement etc. within spirit of the present utility model and principle, be all included in protection domain of the present utility model.