CN203817601U - Stainless steel wire docking machine - Google Patents
Stainless steel wire docking machine Download PDFInfo
- Publication number
- CN203817601U CN203817601U CN201420137459.1U CN201420137459U CN203817601U CN 203817601 U CN203817601 U CN 203817601U CN 201420137459 U CN201420137459 U CN 201420137459U CN 203817601 U CN203817601 U CN 203817601U
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- Prior art keywords
- welding
- welding gun
- steel wire
- control cabinet
- machine
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- Expired - Lifetime
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- 238000003032 molecular docking Methods 0.000 title claims abstract description 27
- 229910001220 stainless steel Inorganic materials 0.000 title abstract description 36
- 238000003466 welding Methods 0.000 claims abstract description 235
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 10
- 239000010959 steel Substances 0.000 claims abstract description 10
- 238000009413 insulation Methods 0.000 claims description 11
- 239000011148 porous material Substances 0.000 claims description 10
- 239000007789 gas Substances 0.000 description 14
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 12
- 229910052786 argon Inorganic materials 0.000 description 6
- 238000003754 machining Methods 0.000 description 5
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 5
- 229910052721 tungsten Inorganic materials 0.000 description 5
- 239000010937 tungsten Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000012780 transparent material Substances 0.000 description 1
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- Resistance Welding (AREA)
- Arc Welding In General (AREA)
Abstract
The utility model relates to a stainless steel wire docking machine and aims to solve the technical problem that the existing welding equipment for steel wire products such as a stainless steel wire is poor. A worktable of the docking machine is provided with a control box, a welding machine and a cylinder frame; the stainless steel wire docking machine is characterized in that a cylinder of the cylinder frame is connected with a moving block; a welding table opposite to an upper welding gun of the movable block is provided with a lower welding gun; an air path of the cylinder is connected with a three-way solenoid valve, an oil water separator and an air compressor in sequence; one ends of upper and lower welding gun lines of the upper and lower welding guns are respectively connected with a first air outlet and a second air outlet of the control box; electrode lines of the welding machine are respectively connected with the welding table and upper and lower contactors which are connected in parallel in the control box; the upper and lower contactors are connected with upper and lower welding gun lines at the first and second air outlets by lines; a control circuit is connected with an externally connected pedal switch by the control box and is provided with a contact delay; an air valve of an air nozzle is connected with the control circuit. According to the stainless steel wire docking machine, the welding of the steel wire products such as the stainless steel wire is realized by the switching work between the upper welding gun and the lower welding gun.
Description
Technical field
The utility model relates to the butt welding machine of stainless steel wire welding, is a kind of stainless steel wire docking machine.
Background technology
Butt welding machine refers to a kind of resistance utilizing between two workpiece contact-making surfaces, and moment, by low-voltage and high-current, makes two welding equipments that the moment heating of docking Metal Contact face is extremely melted and merged mutually.Meanwhile, in existing welding equipment, stainless welding generally adopts the mode of argon arc welding to realize; Argon arc welding is a kind of tungsten inert-gas arc welding, refers to industrial tungsten or Porous Tungsten and makes nonconsumable electrode, and inert gas (argon gas) is made the welding method of protecting.This type of argon arc welding mode is applied to the less of butt welding machine, and butt welding machine generally adopts as the application number 200720105782.0 disclosing in Chinese patent literature, January 30 2008 Granted publication day, utility model title " a kind of butt welding machine "; The left electrode mechanism of this butt welding machine and left electrode mechanism clamping cylinder be vertical is installed on plane in frame; Right electrode mechanism and right electrode clamping cylinder are horizontal to be installed on right main installing plate, linear slide rail is set below right main installing plate, and be sliding fit between right main installing plate and linear slide rail, linear slide rail is located at plane in frame, Lifting Device is equipped with on the right of right electrode mechanism, farthest right position at right main installing plate is provided with right cylinder connecting plate, and right cylinder connecting plate is connected with right pneumatic mechanism.But the structure of above-mentioned butt welding machine and like product is comparatively complicated, the more difficult gas shielded welding that is applicable to, and the argon arc welding of stainless steel wire.
Summary of the invention
For overcoming above-mentioned deficiency; the purpose of this utility model is that a kind of stainless steel wire docking machine that relates generally to gas shielded welding is provided to this area; make it solve the merchant wires such as existing stainless steel wire automaticity when welding lower; working (machining) efficiency is lower, the technical problem that technical operation is had relatively high expectations.Its objective is and be achieved through the following technical solutions.
A kind of stainless steel wire docking machine, this docking machine comprises workbench, welding bench, upper welding gun, cylinder, control cabinet, welding machine, air compressor machine and gas cylinder, described workbench is provided with control cabinet, welding machine, the power line of welding machine is connected with control cabinet inner control circuit, the table top of workbench is provided with cylinder frame, and cylinder frame is provided with cylinder; Piston rod one end that its structural design main points are described cylinders is connected with the movable block in cylinder frame by cylinder frame, movable block is provided with welding gun, the workbench that upper welding gun is relative is provided with welding bench, and welding bench is arranged in cylinder frame, and the piston rod other end of cylinder is provided with adjusting nut; The air admission hole of described cylinder is connected with the venthole of three-way magnetic valve by tracheae respectively, the air admission hole of three-way magnetic valve is connected with the venthole of oil water separator by tracheae, the air admission hole of oil water separator is connected with air compressor machine, and three-way magnetic valve, oil water separator are arranged at the cradling piece of workbench rear side.Upper welding gun line one end of described upper welding gun is connected with the upper welding gun of movable block, the nozzle of upper welding gun is arranged at the module of movable block, the other end of upper welding gun line is connected with the first venthole of control cabinet, the electrode wires of welding machine is connected with welding bench, another electrode wires of welding machine is connected with the upper contactor in control cabinet, and upper contactor is connected with the upper welding gun line at the first venthole place by circuit; Described welding bench is provided with lower welding gun, and the welding position pore place of welding bench is provided with the nozzle of lower welding gun, and lower welding gun line one end of lower welding gun communicates with the welding position pore on welding bench by lower welding gun, and the other end of lower welding gun line is connected with the second venthole of control cabinet; The first venthole is connected with the valve of control cabinet by threeway, tracheae with the second venthole, and electrode wires and upper contactor in the control cabinet of welding machine, lower contactor are in parallel, and lower contactor is connected with the lower welding gun line at the second venthole place by circuit.Described gas cylinder is connected with the valve of control cabinet by tracheae, and valve is connected with upper welding gun line by the tracheae in control cabinet, and the valve place in control cabinet is provided with air valve, and air valve is connected with control circuit by circuit, and control circuit is provided with contact delayer; Control circuit in control cabinet is connected with external floor push by control cabinet.
Be that floor push is controlled the break-make of gas, the work of welding machine, and the actuating of cylinder; Be specially: will need the stainless steel wire of welding processing to be positioned over welding bench, welding position is aimed at upper welding gun, press floor push one time, three-way magnetic valve enable position is switched, cylinder operation, the upper welding gun of movable block and upper welding gun line move by cylinder band trend welding bench, and upper welding gun is near the welding position of stainless steel wire on welding bench; Then, upper Contactor Starting work, gas enters upper welding gun by upper welding gun line and blows to welding position, and now welding machine starts upper welding gun simultaneously the stainless steel wire of welding position is processed; After machining, three-way magnetic valve enable position is switched, and the upper welding gun of movable block and upper welding gun line are driven and left welding bench by cylinder, the air inlet of welding gun and work in cut-out.Then, contact delayer starts lower contactor, and lower welding gun is according to above-mentioned identical principle startup work and air inlet, further the stainless steel wire of welding position is processed, after machining, cut off air inlet and the work of lower welding gun, the stainless steel wire being welded as a whole after processing takes off from welding bench.Upper contactor in said structure and three-way magnetic valve are realized by numerical control button or the following modes such as footmuff switch, upper welding gun line is fixed on the module of movable block by upper welding gun, the stroke that the stroke of cylinder is set piston rod by adjusting nut is realized, the electrode wires of welding bench keeps path by metal cylinder frame and workbench, and the circuit switching of upper welding gun and lower welding gun switches upper contactor by contacting delayer, lower contactor is realized.Simultaneously, upper welding gun line adopts the existing similar welding gun line that is provided with tracheae and ignition circuit, upper welding gun adopts the structure of ignition tip, nozzle, tungsten electrode, air flow chamber in existing similar argon-arc welding gun, the tungsten electrode of upper welding gun is changed by extracting the mode of upper welding gun, and above-mentioned process also can be used and fill thin rod.
Slide block and left and right slide block before and after described welding bench is provided with, front and back slide block is connected with the T-shaped saddle of workbench by adjusting bolt, chute, and left and right slide block is connected with the T-shaped saddle of front and back slide block by adjusting bolt, chute.Said structure is all around horizontal direction adjustment structure of welding bench, and it is simple in structure, easy to operate; Thereby the welding position of being convenient to welding bench is alignd with upper welding gun, and then is convenient to further improve the precision of welding processing.
The left and right slide block of described welding bench is provided with pattern piece, and pattern piece is provided with pattern groove, and the pad of pattern groove is provided with the welding position pore that connects lower welding gun and lower welding gun line.The pattern groove of pattern piece is the fixing and placement on welding bench for stainless steel wire goods, and the pattern piece that different stainless steel wire goods are corresponding different with pad, as long as change the pattern piece on welding machine platform.
The module welding bench side of described movable block is respectively equipped with symmetrically arranged spring and movable push rod, and spring is placed on respectively movable push rod, and spring is butted on respectively between the termination and module of movable top bar one end mutually, and the other end of movable push rod is fixed on module by nut.Movable push rod in said structure is for the stainless steel wire on further fixedly welding bench, and movable push rod regulates length by nut, and spring has the effect that movable push rod buffering compresses stainless steel wire.
The manual operation side of described movable block is provided with insulation rubber catch, and upper welding gun, spring, movable push rod are positioned at after insulation rubber catch, and the stainless steel wire of processing on welding bench exposes insulation rubber catch.The security of said structure for improving welding processing, insulation rubber catch also can adopt the transparent material of protection eyes and protection operator safety to make.
Described air compressor machine is arranged at workbench, and air compressor machine, control cabinet, welding machine and workbench are connected as a single entity.Thereby be convenient to air compressor machine and workbench, and workbench and control cabinet, welding machine hold together, facilitate carrying and the production of this docking machine.
The utility model reasonable in design, manual operation is convenient, specification requirement is low, and working (machining) efficiency is high, and automaticity is high, and security is good; Be applicable to the welding of the merchant wires such as stainless steel wire, ex hoc genus anne the further improvement of product.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model, omits gas cylinder and air compressor machine in figure.
Fig. 2 is cylinder frame rear structure schematic diagram of the present utility model, and in figure, welding bench is provided with stainless steel wire.
Fig. 3 is control cabinet of the present utility model rear portion schematic diagram, omits gas cylinder in figure, and the tracheae being connected between gas cylinder and valve.
Figure number and title: 1, workbench, 101, cradling piece, 2, welding bench, 201, front and back slide block, 202, left and right slide block, 203, pattern piece, 3, movable block, 301, module, 302, spring, 303, movable push rod, 4, upper welding gun, 5, cylinder, 6, cylinder frame, 7, control cabinet, 8, welding machine, 9, floor push, 10, lower welding gun line, 11, lower welding gun, 12, upper welding gun line, 13, stainless steel wire, 14, electrode wires, 15, three-way magnetic valve, 16, oil water separator, 17, valve.
The specific embodiment
Now by reference to the accompanying drawings, the utility model structure and use are further described.As shown in FIG. 1 to 3, docking with stainless steel wire 13 is processed as example, this docking machine comprises workbench 1, welding bench 2, upper welding gun 4, cylinder 5, control cabinet 7, welding machine 8, lower welding gun 11, air compressor machine and gas cylinder, described workbench is provided with control cabinet, welding machine, the power line of welding machine is connected with control cabinet inner control circuit, control circuit is provided with the circuit of controlling upper contactor, lower contactor and three-way magnetic valve 15, and the control circuit in control cabinet is connected with external floor push 10 by control cabinet.The table top of workbench is provided with cylinder frame 7, and cylinder frame is provided with cylinder; Piston rod one end of cylinder is connected with the movable block 3 in cylinder frame by cylinder frame, and movable block is provided with welding gun, and the workbench that upper welding gun is relative is provided with welding bench, and welding bench is arranged in cylinder frame, and the piston rod other end of cylinder is provided with adjusting nut.The air admission hole of cylinder is connected with the venthole of three-way magnetic valve by tracheae respectively, the air admission hole of three-way magnetic valve is connected with the venthole of oil water separator 16 by tracheae, the air admission hole of oil water separator is connected with air compressor machine, and three-way magnetic valve, oil water separator are arranged at the cradling piece 101 of workbench rear side.One end of upper welding gun line 12 is connected with the upper welding gun of movable block, and the nozzle of upper welding gun is arranged at the module 301 of movable block, and the other end of upper welding gun line is connected with the first venthole of control cabinet; The electrode wires 14 of welding machine is connected with welding bench, another electrode wires of welding machine is connected with the upper contactor in control cabinet, upper contactor is connected with the upper welding gun line at the first venthole place by circuit, the upper contactor in control cabinet, the parallel connection of lower contactor, and control circuit is provided with contact delayer.The welding position pore place of welding bench is provided with the nozzle of lower welding gun, and lower welding gun line 10 one end of lower welding gun communicate with the welding position pore on welding bench by lower welding gun, and the other end of lower welding gun line is connected with the second venthole of control cabinet; The first venthole is connected with the valve 17 of control cabinet by threeway, tracheae with the second venthole, and lower contactor is connected with the lower welding gun line at the second venthole place by circuit, and the valve place in control cabinet is provided with air valve, and air valve is connected with control circuit by circuit.
Meanwhile, in said structure, welding bench is provided with front and back slide block 201 and left and right slide block 202, and front and back slide block is connected with the T-shaped saddle of workbench by adjusting bolt, chute, and left and right slide block is connected with the T-shaped saddle of front and back slide block by adjusting bolt, chute; Left and right slide block is provided with pattern piece 203, and pattern piece is provided with pattern groove, and the pad of pattern groove is provided with the welding position pore that connects lower welding gun and lower welding gun line.The module welding bench side of movable block is respectively equipped with symmetrically arranged spring 302 and movable push rod 303, and spring is placed on respectively movable push rod, and spring is butted on respectively between the termination and module of movable top bar one end mutually, and the other end of movable push rod is fixed on module by nut.The manual operation side of movable block is provided with insulation rubber catch, be that insulation rubber catch is installed on three installing holes of movable block by screw, upper welding gun, spring, movable push rod are positioned at after insulation rubber catch, and the stainless steel wire of processing on welding bench exposes insulation rubber catch.
Before use, connect the power supply of air compressor machine and control cabinet, the gas cylinder of argon gas is connected with the valve of control cabinet by tracheae, and floor push is connected with the connection jaws of control cabinet, the stroke of adjusting cylinders and movable push rod.During use, need the docking location of welding processing stainless steel wire goods to be positioned over the pattern piece of welding bench, the shape of stainless steel wire docking location is corresponding with the slotted eye of pattern piece; Docking location is aimed at the welding position pore of pattern piece, by slide block and left and right slide block before and after regulating, makes docking location aim at upper welding gun.The docking of two stainless steel wires of take in Fig. 2 is example, once press floor push, three-way magnetic valve enable position is switched, cylinder operation, the upper welding gun of movable block and upper welding gun line move by cylinder band trend welding bench, and upper welding gun is near the welding position of stainless steel wire on welding bench; Meanwhile, movable push rod moves by cylinder, movable block (module) band trend welding bench, until the termination of movable push rod offsets with the stainless steel wire of both sides respectively.Meanwhile, because the electrode wires of welding bench is passed through metal cylinder frame and workbench maintenance path, upper contactor is connected with the upper welding gun line at the first venthole place by circuit, and air valve is connected with control circuit by circuit; Control the upper contactor of welding machine and the air valve at valve place and start work simultaneously, gas enters upper welding gun by upper welding gun line and blows to welding position; The upper welding gun of movable block is controlled ignition operation by upper contactor, and the stainless steel wire of welding position is processed.While contacting the setting-up time of delayer on being machined to control circuit, upper welding gun and upper welding gun line quit work automatically, and lower contactor inspires lower welding gun work, and lower welding gun line is blown, and lower welding gun machines according to above-mentioned same principle.After machining, three-way magnetic valve enable position is switched, and the upper welding gun of movable block, movable push rod and upper welding gun line are driven and left welding bench by cylinder, and lower welding gun quits work, and the stainless steel wire being welded as a whole after processing takes off from welding bench.Above-mentioned this docking machine is mainly applicable to the stainless steel wire welding of 1～5 millimeter, and larger steel bar or steel-pipe welding need to rotate workpiece.
Claims (6)
1. a steel wire docking machine, this docking machine comprises workbench (1), welding bench (2), upper welding gun (4), cylinder (5), control cabinet (7), welding machine (8), air compressor machine and gas cylinder, described workbench is provided with control cabinet, welding machine, the power line of welding machine is connected with control cabinet inner control circuit, the table top of workbench is provided with cylinder frame (6), and cylinder frame is provided with cylinder; It is characterized in that:
Piston rod one end of described cylinder (5) is connected with the movable block (3) in cylinder frame by cylinder frame (6), movable block is provided with welding gun (4), the workbench that upper welding gun is relative (1) is provided with welding bench (2), welding bench is arranged in cylinder frame, and the piston rod other end of cylinder is provided with adjusting nut; The air admission hole of described cylinder is connected with the venthole of three-way magnetic valve (15) by tracheae respectively, the air admission hole of three-way magnetic valve is connected with the venthole of oil water separator (16) by tracheae, the air admission hole of oil water separator is connected with air compressor machine, and three-way magnetic valve, oil water separator are arranged at the cradling piece (101) of workbench rear side;
Upper welding gun line (12) one end of described upper welding gun is connected with the upper welding gun of movable block, the nozzle of upper welding gun is arranged at the module (301) of movable block, the other end of upper welding gun line is connected with the first venthole of control cabinet (7), the electrode wires (14) of welding machine (8) is connected with welding bench (2), another electrode wires of welding machine is connected with the upper contactor in control cabinet, and upper contactor is connected with the upper welding gun line at the first venthole place by circuit; Described welding bench is provided with lower welding gun (11), the welding position pore place of welding bench is provided with the nozzle of lower welding gun, lower welding gun line (10) one end of lower welding gun communicates with the welding position pore on welding bench by lower welding gun, and the other end of lower welding gun line is connected with the second venthole of control cabinet; The first venthole is connected with the valve (17) of control cabinet by threeway, tracheae with the second venthole, and electrode wires and upper contactor in the control cabinet of welding machine, lower contactor are in parallel, and lower contactor is connected with the lower welding gun line at the second venthole place by circuit;
Described gas cylinder is connected with the valve (17) of control cabinet by tracheae, and valve is connected with upper welding gun line by the tracheae in control cabinet, and the valve place in control cabinet is provided with air valve, and air valve is connected with control circuit by circuit, and control circuit is provided with contact delayer; Control circuit in control cabinet is connected with external floor push (9) by control cabinet.
2. steel wire docking machine according to claim 1, it is characterized in that described welding bench (2) is provided with front and back slide block (201) and left and right slide block (202), front and back slide block is connected with the T-shaped saddle of workbench (1) by adjusting bolt, chute, and left and right slide block is connected with the T-shaped saddle of front and back slide block by adjusting bolt, chute.
3. steel wire docking machine according to claim 2, the left and right slide block (202) that it is characterized in that described welding bench (2) is provided with pattern piece (203), pattern piece is provided with pattern groove, and the pad of pattern groove is provided with the welding position pore that connects lower welding gun (11) and lower welding gun line (10).
4. steel wire docking machine according to claim 1, module (301) the welding bench side that it is characterized in that described movable block (3) is respectively equipped with symmetrically arranged spring (302) and movable push rod (303), spring is placed on respectively movable push rod, spring is butted on respectively between the termination and module of movable top bar one end mutually, and the other end of movable push rod is fixed on module by nut.
5. steel wire docking machine according to claim 4, the manual operation side that it is characterized in that described movable block (3) is provided with insulation rubber catch, upper welding gun (4), spring (302), movable push rod (303) are positioned at after insulation rubber catch, and the steel wire (13) of the upper processing of welding bench (2) exposes insulation rubber catch.
6. steel wire docking machine according to claim 1, is characterized in that described air compressor machine is arranged at workbench (1), and air compressor machine, control cabinet (7), welding machine (8) are connected as a single entity with workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420137459.1U CN203817601U (en) | 2014-03-25 | 2014-03-25 | Stainless steel wire docking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420137459.1U CN203817601U (en) | 2014-03-25 | 2014-03-25 | Stainless steel wire docking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203817601U true CN203817601U (en) | 2014-09-10 |
Family
ID=51473142
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420137459.1U Expired - Lifetime CN203817601U (en) | 2014-03-25 | 2014-03-25 | Stainless steel wire docking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203817601U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110788441A (en) * | 2019-11-29 | 2020-02-14 | 王建忠 | Foot-operated welding mechanism for controlling gas output |
-
2014
- 2014-03-25 CN CN201420137459.1U patent/CN203817601U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110788441A (en) * | 2019-11-29 | 2020-02-14 | 王建忠 | Foot-operated welding mechanism for controlling gas output |
| CN110788441B (en) * | 2019-11-29 | 2021-07-13 | 何妮妮 | Foot-operated welding mechanism for controlling gas output |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140910 |
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| CX01 | Expiry of patent term |