CN203812650U - Energy-saving environment-friendly single-furnace vertical type enamelling machine - Google Patents
Energy-saving environment-friendly single-furnace vertical type enamelling machine Download PDFInfo
- Publication number
- CN203812650U CN203812650U CN201420107575.9U CN201420107575U CN203812650U CN 203812650 U CN203812650 U CN 203812650U CN 201420107575 U CN201420107575 U CN 201420107575U CN 203812650 U CN203812650 U CN 203812650U
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- China
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- burner hearth
- furnace
- mesozone
- pipeline
- vertical type
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Abstract
The utility model discloses an energy-saving environment-friendly single-furnace vertical type enamelling machine. The energy-saving environment-friendly single-furnace vertical type enamelling machine comprises a furnace; upper and lower ends of the furnace are respectively provided with a furnace inlet port and a furnace outlet port; the whole furnace is divided into a furnace inlet zone, a furnace intermediate zone and a furnace outlet zone; the furnace intermediate zone is provided with a first heat exchanger, an upper circulating fan and a lower circulating fan; the upper circulating fan and the lower circulating fan are staggeredly disposed in the furnace intermediate zone; the lower circulating fan is connected with a second pipeline; the second pipeline enters into the furnace outlet zone from the furnace intermediate zone and then circuitously enters into the furnace intermediate zone again; the upper circulating fan is connected with a first pipeline; the first pipeline enters into the furnace inlet zone from the furnace intermediate zone and then circuitously enters into the furnace intermediate zone again; and the tail end of each of the first pipeline and the second pipeline is led to the first heat exchanger in the furnace intermediate zone. The energy-saving environment-friendly single-furnace vertical type enamelling machine is low in energy consumption and has no secondary pollution on environment, production cost is saved, and production efficiency is largely improved.
Description
Technical field
The utility model belongs to environmental protective chemical industry field, is specifically related to a kind of energy saving and environment friendly single burner hearth vertical type enamelling machine.
Background technology
Vertical type enamelling machine is a kind of machinery equipment that wire is processed into electromagnetic wire, and vertical type enamelling machine is generally processed the wire of diameter 0.7mm-4.0mm.Existing enamelling machine, because internal structure is unreasonable, causes heat distribution imperfection, makes energy consumption high, and product quality is uneven, designing technique imperfection, and exhaust emissions does not meet discharge standard.Traditional enamelling machine by fan design in burner hearth outside, waste gas is pumped discharge burner hearth by blower fan, such way makes waste gas directly cause secondary pollution discharged to atmosphere, simultaneously, this part waste gas having surplus heat is not also fully utilized, moreover enamelling machine power consumption greatly, greatly improved production cost.
Summary of the invention
Goal of the invention: the object of the invention is to for the deficiencies in the prior art, a kind of energy saving and environment friendly single burner hearth vertical type enamelling machine is provided.
Technical scheme: in order to achieve the above object, the utility model is specifically achieved like this: a kind of energy saving and environment friendly single burner hearth vertical type enamelling machine, comprise burner hearth, burner hearth upper and lower side is arranged with into fire door and plug for outlet, whole burner hearth is divided into burner hearth entrance region, burner hearth mesozone and furnace outlet district, described burner hearth mesozone is provided with heat exchanger No. one, cocycle blower fan and lower circulating fan, the staggered burner hearth mesozone of being located at of cocycle blower fan and lower circulating fan, lower circulating fan connects No. two pipelines, this pipeline enters furnace outlet district the roundabout burner hearth mesozone that enters again from burner hearth mesozone, cocycle blower fan connects a pipeline, and this pipeline is entered burner hearth entrance region and turned back and enter burner hearth mesozone by burner hearth mesozone, the heat exchanger that a described pipeline and No. two pipe ends all lead to burner hearth mesozone.
Wherein, described cocycle blower fan, lower circulating fan are respectively equipped with waste discharge valve and lower waste discharge valve, the waste gas of discharging from these two valves enters No. two heat exchangers that are positioned at burner hearth entrance region, and No. two heat exchanger is squeezed into burner hearth entrance region by No. three pipelines by waste gas.
Wherein, described No. one, No. two heat exchangers by heater, catalysis before heater and catalyst three floor form.
Wherein, described furnace outlet district is provided with and presses wind blower fan, this pressure wind blower fan by waste gas force feed to the pressure wind air port that is positioned at a pipeline front end.
Wherein, described furnace outlet district is provided with air draught air channel, by special smokejack, waste gas is sent into heat exchanger No. two.
Wherein, the wind-force in described air draught air channel is provided by the oxygenating blower fan of burner hearth mesozone.
Beneficial effect: the utility model, compared with conventional art, has the following advantages:
1, be designed with suction channel in furnace outlet district, will after the waste heat recovery of outlet area, be used through special smokejack;
2, be designed with upper and lower waste discharge valve at the air port place of blower fan, unnecessary high-temperature gas introduced to heat exchanger through pipeline and be used for improving the temperature before catalysis;
3, to connect structure be that waste gas is walked in air channel from the outside to special smokejack, and cold wind is walked from flue inside.
4, blower fan and pipeline, all in body of heater, increase heat insulation effect.
Brief description of the drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the utility model vertical view.
Embodiment
Energy saving and environment friendly single burner hearth vertical type enamelling machine as shown in Figure 1, 2, comprise burner hearth, burner hearth upper and lower side is arranged with into fire door 1 and plug for outlet 2, whole burner hearth is divided into burner hearth entrance region 3, burner hearth mesozone 4 and furnace outlet district 5, described burner hearth mesozone 4 is provided with heat exchanger 6, cocycle blower fan 7 and lower circulating fan 8 No. one, the staggered burner hearth mesozone 4 of being located at of cocycle blower fan 7 and lower circulating fan 8, lower circulating fan 8 connects pipeline 9 No. two, and this pipeline enters furnace outlet district 5 the roundabout burner hearth mesozone 4 that enters again from burner hearth mesozone 4; Cocycle blower fan 7 connects pipeline 10 No. one, and this pipeline enters burner hearth mesozone 4 by furnace outlet district 5, the heat exchanger 6 that a described pipeline 9 and No. two pipeline 10 ends all lead to burner hearth mesozone 4; Described cocycle blower fan 7, lower circulating fan 8 are respectively equipped with waste discharge valve 11 and lower waste discharge valve 12, the waste gas of discharging from these two valves enters 13, No. two heat exchangers 13 of No. two heat exchangers that are positioned at burner hearth entrance region 3, by No. three pipelines 14, waste gas is squeezed into burner hearth entrance region 3; Described No. one, No. two heat exchanger 6,13 is made up of heater before heater, catalysis and catalyst three floor; Described furnace outlet district 5 is provided with and presses wind blower fan 15, this pressure wind blower fan 15 by waste gas force feed to the pressure wind air port 16 that is positioned at pipeline 10 front ends; Described furnace outlet district 5 is provided with air draught air channel 18, by special smokejack 17, waste gas is sent into heat exchanger 13 No. two; Wind-force in described air draught air channel 18 is provided by the oxygenating blower fan 19 of burner hearth mesozone 4.
Operation principle: burner hearth is divided into 3 sections of temperature control burner hearth entrance regions, burner hearth mesozone and furnace outlet districts by this type enamelling machine.Thermal source comes from produces the waste gas producing in enamelled wire process, by temperature before a heat exchanger raising catalysis; Pass through again the front heater of catalysis; Entering catalyst thoroughly burns and produces heat.One road hot blast is squeezed into burner hearth by pipeline from furnace outlet district after the pressurization of cocycle blower fan, thereby ensure the heat in furnace outlet district, and be designed with waste discharge valve at the air port place of blower fan, unnecessary high-temperature gas is introduced to a heat exchanger through pipeline and be used for improving the temperature before catalysis, enter heat exchanger 2 No. two together with the gas then falling with lower waste valve door row.
Thereby another road hot blast is squeezed into burner hearth mesozone and has been ensured the heat of burner hearth mesozone after the pressurization of lower circulating fan by pipeline.Simultaneously at the air port place of lower circulating fan, lower waste discharge air door is housed, unnecessary high-temp waste gas is entered to heat exchanger No. two together with the gas of coming from heat exchanger.
In the time of Production of Enamel Wires, enamelled wire goes out after baker also with a large amount of heats.Therefore this equipment is designed with suction channel in baker exit, will after the waste heat recovery in exit, be used through special smokejack.The a part of pressure wind air port of getting to after pressing the pressurization of wind blower fan is used for stopping because of air heat buoyancy at high temperature, thereby the heat of guarantee burner hearth is not wandered away.Another part is squeezed into No. two heat exchangers 2 through oxygenating blower fan again and become high-temperature gas after row exchange after special smokejack, squeezes into burner hearth entrance region, thereby ensured the heat of burner hearth entrance region through pipeline.
Claims (6)
1. an energy saving and environment friendly single burner hearth vertical type enamelling machine, comprise burner hearth, burner hearth upper and lower side is arranged with into fire door (1) and plug for outlet (2), whole burner hearth is divided into burner hearth entrance region (3), burner hearth mesozone (4) and furnace outlet district (5), it is characterized in that, described burner hearth mesozone (4) is provided with a heat exchanger (6), cocycle blower fan (7) and lower circulating fan (8), the staggered burner hearth mesozone (4) of being located at of cocycle blower fan (7) and lower circulating fan (8), lower circulating fan (8) connects No. two pipelines (9), this pipeline enters furnace outlet district (5) the roundabout burner hearth mesozone (4) that enters again from burner hearth mesozone (4), cocycle blower fan (7) connects a pipeline (10), this pipeline is entered burner hearth entrance region (3) and is turned back by burner hearth mesozone (4) and enters burner hearth mesozone (4), the heat exchanger (6) that a described pipeline (9) and No. two pipelines (10) end all lead to burner hearth mesozone (4).
2. energy saving and environment friendly single burner hearth vertical type enamelling machine according to claim 1, it is characterized in that, described cocycle blower fan (7), lower circulating fan (8) are respectively equipped with waste discharge valve (11) and lower waste discharge valve (12), the waste gas of discharging from these two valves enters No. two heat exchangers (13) that are positioned at burner hearth entrance region (3), and No. two heat exchangers (13) are squeezed into burner hearth entrance region (3) by No. three pipelines (14) by waste gas.
3. energy saving and environment friendly single burner hearth vertical type enamelling machine according to claim 1 and 2, is characterized in that, described No. one, No. two heat exchangers (6,13) are made up of heater before heater, catalysis and catalyst three floor.
4. energy saving and environment friendly single burner hearth vertical type enamelling machine according to claim 3, it is characterized in that, described furnace outlet district (5) be provided with press wind blower fan (15), this pressure wind blower fan (15) by waste gas force feed to the pressure wind air port (16) that is positioned at a pipeline (10) front end.
5. energy saving and environment friendly single burner hearth vertical type enamelling machine according to claim 4, is characterized in that, described in, furnace outlet district (5) are provided with air draught air channel (18), by special smokejack (17), waste gas are sent into No. two heat exchangers (13).
6. energy saving and environment friendly single burner hearth vertical type enamelling machine according to claim 5, is characterized in that, the wind-force in described air draught air channel (18) is provided by the oxygenating blower fan (19) of burner hearth mesozone (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420107575.9U CN203812650U (en) | 2014-03-11 | 2014-03-11 | Energy-saving environment-friendly single-furnace vertical type enamelling machine |
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CN201420107575.9U CN203812650U (en) | 2014-03-11 | 2014-03-11 | Energy-saving environment-friendly single-furnace vertical type enamelling machine |
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CN203812650U true CN203812650U (en) | 2014-09-03 |
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CN201420107575.9U Expired - Fee Related CN203812650U (en) | 2014-03-11 | 2014-03-11 | Energy-saving environment-friendly single-furnace vertical type enamelling machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103915221A (en) * | 2014-03-11 | 2014-07-09 | 江苏欧赛德科技有限公司 | Energy-saving environment-friendly single-furnace vertical type enameling machine |
-
2014
- 2014-03-11 CN CN201420107575.9U patent/CN203812650U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103915221A (en) * | 2014-03-11 | 2014-07-09 | 江苏欧赛德科技有限公司 | Energy-saving environment-friendly single-furnace vertical type enameling machine |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140903 Termination date: 20190311 |