CN103915221A - Energy-saving environment-friendly single-furnace vertical type enameling machine - Google Patents
Energy-saving environment-friendly single-furnace vertical type enameling machine Download PDFInfo
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- CN103915221A CN103915221A CN201410086925.2A CN201410086925A CN103915221A CN 103915221 A CN103915221 A CN 103915221A CN 201410086925 A CN201410086925 A CN 201410086925A CN 103915221 A CN103915221 A CN 103915221A
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- burner hearth
- furnace
- mesozone
- vertical type
- blower fan
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Abstract
The invention discloses an energy-saving environment-friendly single-furnace vertical type enameling machine which comprises a furnace. The upper end and the lower end of the furnace are provided with a furnace inlet and a furnace outlet respectively, the whole furnace is divided into a furnace inlet area, a furnace middle area and a furnace outlet area, a first heat exchanger, an upper circulating fan and a lower circulating fan are arranged in the furnace middle area, the upper circulating fan and the lower circulating fan are arranged in the furnace middle area in a staggered mode, the lower circulating fan is connected with a second pipe, the second pipe enters the furnace outlet area from the furnace middle area to enter the furnace middle area in a detoured mode, the upper circulating fan is connected with a first pipe, the first pipe enters the furnace outlet area from the furnace middle area to enter the furnace middle area in a detoured mode, and the tail ends of the first pipe and the second pipe are both communicated to the first heat exchanger of the furnace middle area. The energy-saving environment-friendly single-furnace vertical type enameling machine is low in energy consumption, the production cost is saved, the production efficiency is greatly improved, and meanwhile secondary pollution to the environment is avoided.
Description
Technical field
The invention belongs to environmental protective chemical industry field, be specifically related to a kind of energy saving and environment friendly single burner hearth vertical type enamelling machine.
Background technology
Vertical type enamelling machine is a kind of machinery equipment that wire is processed into electromagnetic wire, and vertical type enamelling machine is generally processed the wire of diameter 0.7mm-4.0mm.Existing enamelling machine, because internal structure is unreasonable, causes heat distribution imperfection, makes energy consumption high, and product quality is uneven, designing technique imperfection, and exhaust emissions does not meet discharge standard.Traditional enamelling machine by fan design in burner hearth outside, waste gas is pumped discharge burner hearth by blower fan, such way makes waste gas directly cause secondary pollution discharged to atmosphere, simultaneously, this part waste gas having surplus heat is not also fully utilized, moreover enamelling machine power consumption greatly, greatly improved production cost.
Summary of the invention
Goal of the invention: the object of the invention is to for the deficiencies in the prior art, a kind of energy saving and environment friendly single burner hearth vertical type enamelling machine is provided.
Technical scheme: in order to achieve the above object, the present invention is specifically achieved like this: a kind of energy saving and environment friendly single burner hearth vertical type enamelling machine, comprise burner hearth, burner hearth upper and lower side is arranged with into fire door and plug for outlet, whole burner hearth is divided into burner hearth entrance region, burner hearth mesozone and furnace outlet district, described burner hearth mesozone is provided with heat exchanger No. one, cocycle blower fan and lower circulating fan, the staggered burner hearth mesozone of being located at of cocycle blower fan and lower circulating fan, lower circulating fan connects No. two pipelines, this pipeline enters furnace outlet district the roundabout burner hearth mesozone that enters again from burner hearth mesozone, cocycle blower fan connects a pipeline, and this pipeline is entered burner hearth entrance region and turned back and enter burner hearth mesozone by burner hearth mesozone, the heat exchanger that a described pipeline and No. two pipe ends all lead to burner hearth mesozone.
Wherein, described cocycle blower fan, lower circulating fan are respectively equipped with waste discharge valve and lower waste discharge valve, the waste gas of discharging from these two valves enters No. two heat exchangers that are positioned at burner hearth entrance region, and No. two heat exchanger is squeezed into burner hearth entrance region by No. three pipelines by waste gas.
Wherein, described No. one, No. two heat exchangers by heater, catalysis before heater and catalyst three floor form.
Wherein, described furnace outlet district is provided with and presses wind blower fan, this pressure wind blower fan by waste gas force feed to the pressure wind air port that is positioned at a pipeline front end.
Wherein, described furnace outlet district is provided with air draught air channel, by special smokejack, waste gas is sent into heat exchanger No. two.
Wherein, the wind-force in described air draught air channel is provided by the oxygenating blower fan of burner hearth mesozone.
Beneficial effect: the present invention, compared with conventional art, has the following advantages:
1, be designed with suction channel in furnace outlet district, will after the waste heat recovery of outlet area, be used through special smokejack;
2, be designed with upper and lower waste discharge valve at the air port place of blower fan, unnecessary high-temperature gas introduced to heat exchanger through pipeline and be used for improving the temperature before catalysis;
3, to connect structure be that waste gas is walked in air channel from the outside to special smokejack, and cold wind is walked from flue inside.
4, blower fan and pipeline, all in body of heater, increase heat insulation effect.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is vertical view of the present invention.
Embodiment
Energy saving and environment friendly single burner hearth vertical type enamelling machine as shown in Figure 1, 2, comprise burner hearth, burner hearth upper and lower side is arranged with into fire door 1 and plug for outlet 2, whole burner hearth is divided into burner hearth entrance region 3, burner hearth mesozone 4 and furnace outlet district 5, described burner hearth mesozone 4 is provided with heat exchanger 6, cocycle blower fan 7 and lower circulating fan 8 No. one, the staggered burner hearth mesozone 4 of being located at of cocycle blower fan 7 and lower circulating fan 8, lower circulating fan 8 connects pipeline 9 No. two, and this pipeline enters furnace outlet district 5 the roundabout burner hearth mesozone 4 that enters again from burner hearth mesozone 4; Cocycle blower fan 7 connects pipeline 10 No. one, and this pipeline enters burner hearth mesozone 4 by furnace outlet district 5, the heat exchanger 6 that a described pipeline 9 and No. two pipeline 10 ends all lead to burner hearth mesozone 4; Described cocycle blower fan 7, lower circulating fan 8 are respectively equipped with waste discharge valve 11 and lower waste discharge valve 12, the waste gas of discharging from these two valves enters 13, No. two heat exchangers 13 of No. two heat exchangers that are positioned at burner hearth entrance region 3, by No. three pipelines 14, waste gas is squeezed into burner hearth entrance region 3; Described No. one, No. two heat exchanger 6,13 is made up of heater before heater, catalysis and catalyst three floor; Described furnace outlet district 5 is provided with and presses wind blower fan 15, this pressure wind blower fan 15 by waste gas force feed to the pressure wind air port 16 that is positioned at pipeline 10 front ends; Described furnace outlet district 5 is provided with air draught air channel 18, by special smokejack 17, waste gas is sent into heat exchanger 13 No. two; Wind-force in described air draught air channel 18 is provided by the oxygenating blower fan 19 of burner hearth mesozone 4.
Operation principle: burner hearth is divided into 3 sections of temperature control burner hearth entrance regions, burner hearth mesozone and furnace outlet districts by this type enamelling machine.Thermal source comes from produces the waste gas producing in enamelled wire process, by temperature before a heat exchanger raising catalysis; Pass through again the front heater of catalysis; Entering catalyst thoroughly burns and produces heat.One road hot blast is squeezed into burner hearth by pipeline from furnace outlet district after the pressurization of cocycle blower fan, thereby guarantee the heat in furnace outlet district, and be designed with waste discharge valve at the air port place of blower fan, unnecessary high-temperature gas is introduced to a heat exchanger through pipeline and be used for improving the temperature before catalysis, enter heat exchanger 2 No. two together with the gas then falling with lower waste valve door row.
Thereby another road hot blast is squeezed into burner hearth mesozone and has been guaranteed the heat of burner hearth mesozone after the pressurization of lower circulating fan by pipeline.Simultaneously at the air port place of lower circulating fan, lower waste discharge air door is housed, unnecessary high-temp waste gas is entered to heat exchanger No. two together with the gas of coming from heat exchanger.
In the time of Production of Enamel Wires, enamelled wire goes out after baker also with a large amount of heats.Therefore this equipment is designed with suction channel in baker exit, will after the waste heat recovery in exit, be used through special smokejack.The a part of pressure wind air port of getting to after pressing the pressurization of wind blower fan is used for stopping because of air heat buoyancy at high temperature, thereby the heat of assurance burner hearth is not wandered away.Another part is squeezed into No. two heat exchangers 2 through oxygenating blower fan again and become high-temperature gas after row exchange after special smokejack, squeezes into burner hearth entrance region, thereby guaranteed the heat of burner hearth entrance region through pipeline.
Claims (6)
1. an energy saving and environment friendly single burner hearth vertical type enamelling machine, comprise burner hearth, burner hearth upper and lower side is arranged with into fire door (1) and plug for outlet (2), whole burner hearth is divided into burner hearth entrance region (3), burner hearth mesozone (4) and furnace outlet district (5), it is characterized in that, described burner hearth mesozone (4) is provided with a heat exchanger (6), cocycle blower fan (7) and lower circulating fan (8), the staggered burner hearth mesozone (4) of being located at of cocycle blower fan (7) and lower circulating fan (8), lower circulating fan (8) connects No. two pipelines (9), this pipeline enters furnace outlet district (5) the roundabout burner hearth mesozone (4) that enters again from burner hearth mesozone (4), cocycle blower fan (7) connects a pipeline (10), this pipeline is entered burner hearth entrance region (3) and is turned back by burner hearth mesozone (4) and enters burner hearth mesozone (4), the heat exchanger (6) that a described pipeline (9) and No. two pipelines (10) end all lead to burner hearth mesozone (4).
2. energy saving and environment friendly single burner hearth vertical type enamelling machine according to claim 1, it is characterized in that, described cocycle blower fan (7), lower circulating fan (8) are respectively equipped with waste discharge valve (11) and lower waste discharge valve (12), the waste gas of discharging from these two valves enters No. two heat exchangers (13) that are positioned at burner hearth entrance region (3), and No. two heat exchangers (13) are squeezed into burner hearth entrance region (3) by No. three pipelines (14) by waste gas.
3. energy saving and environment friendly single burner hearth vertical type enamelling machine according to claim 1 and 2, is characterized in that, described No. one, No. two heat exchangers (6,13) are made up of heater before heater, catalysis and catalyst three floor.
4. energy saving and environment friendly single burner hearth vertical type enamelling machine according to claim 3, it is characterized in that, described furnace outlet district (5) be provided with press wind blower fan (15), this pressure wind blower fan (15) by waste gas force feed to the pressure wind air port (16) that is positioned at a pipeline (10) front end.
5. energy saving and environment friendly single burner hearth vertical type enamelling machine according to claim 4, is characterized in that, described in, furnace outlet district (5) are provided with air draught air channel (18), by special smokejack (17), waste gas are sent into No. two heat exchangers (13).
6. energy saving and environment friendly single burner hearth vertical type enamelling machine according to claim 5, is characterized in that, the wind-force in described air draught air channel (18) is provided by the oxygenating blower fan (19) of burner hearth mesozone (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410086925.2A CN103915221A (en) | 2014-03-11 | 2014-03-11 | Energy-saving environment-friendly single-furnace vertical type enameling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410086925.2A CN103915221A (en) | 2014-03-11 | 2014-03-11 | Energy-saving environment-friendly single-furnace vertical type enameling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103915221A true CN103915221A (en) | 2014-07-09 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410086925.2A Pending CN103915221A (en) | 2014-03-11 | 2014-03-11 | Energy-saving environment-friendly single-furnace vertical type enameling machine |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2788312Y (en) * | 2005-04-21 | 2006-06-14 | 衡阳市鸿虎仪器机械有限公司 | Energy-saving flat wire paint drier |
| CN2870092Y (en) * | 2005-11-27 | 2007-02-14 | 苏尚远 | Horizontal enamelling machine drying-furnace |
| JP2008271632A (en) * | 2007-04-17 | 2008-11-06 | Murata Kogyo Kk | Wire stripper, wire harness pressure-welding machine and wire stripping method |
| CN202332439U (en) * | 2011-11-25 | 2012-07-11 | 无锡市梅达电工机械有限公司 | Hot air circulation baking device for medium-speed vertical enameled wire machine |
| CN203397783U (en) * | 2013-06-09 | 2014-01-15 | 佛山市顺德区精艺动力科技有限公司 | Vertical type enameling machine |
| CN203812650U (en) * | 2014-03-11 | 2014-09-03 | 江苏欧赛德科技有限公司 | Energy-saving environment-friendly single-furnace vertical type enamelling machine |
-
2014
- 2014-03-11 CN CN201410086925.2A patent/CN103915221A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2788312Y (en) * | 2005-04-21 | 2006-06-14 | 衡阳市鸿虎仪器机械有限公司 | Energy-saving flat wire paint drier |
| CN2870092Y (en) * | 2005-11-27 | 2007-02-14 | 苏尚远 | Horizontal enamelling machine drying-furnace |
| JP2008271632A (en) * | 2007-04-17 | 2008-11-06 | Murata Kogyo Kk | Wire stripper, wire harness pressure-welding machine and wire stripping method |
| CN202332439U (en) * | 2011-11-25 | 2012-07-11 | 无锡市梅达电工机械有限公司 | Hot air circulation baking device for medium-speed vertical enameled wire machine |
| CN203397783U (en) * | 2013-06-09 | 2014-01-15 | 佛山市顺德区精艺动力科技有限公司 | Vertical type enameling machine |
| CN203812650U (en) * | 2014-03-11 | 2014-09-03 | 江苏欧赛德科技有限公司 | Energy-saving environment-friendly single-furnace vertical type enamelling machine |
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Application publication date: 20140709 |