CN203791448U - Integrated tool and device assembly for bumper punching and radar bracket mounting - Google Patents
Integrated tool and device assembly for bumper punching and radar bracket mounting Download PDFInfo
- Publication number
- CN203791448U CN203791448U CN201420204008.5U CN201420204008U CN203791448U CN 203791448 U CN203791448 U CN 203791448U CN 201420204008 U CN201420204008 U CN 201420204008U CN 203791448 U CN203791448 U CN 203791448U
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- China
- Prior art keywords
- bumper
- radar supports
- radar
- punching
- cutting die
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- Expired - Fee Related
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Abstract
The utility model provides an integrated tool and device assembly for bumper punching and radar bracket mounting. The integrated tool and device assembly comprises a base frame, a positioning jig, and punching and gluing units. Each punching and gluing unit comprises a support frame, an upper tool mechanism, and a lower tool mechanism. Each support frame is provided with a vertical guide rail. Each upper tool mechanism comprises an upper cutting die used for punching to form radar holes, a first drive device used for driving the upper cutting die, a press block used for pressing a bumper, and a second drive device used for driving the press block. Each lower tool mechanism comprises a lower cutting die corresponding to the upper cutting die, a radar bracket positioning block corresponding to the press block, and a third drive device used for driving the lower cutting die and the radar support positioning block. The integrated tool and device assembly has the advantages that radar hole punching and radar support gluing are integrated and completed on one station by the punching and gluing units, inter-station rail operation time is omitted, punching and gluing time is shortened, production efficiency is improved, the simpler structure results in decease in the size of devices, device cost and occupation area are reduced, and production cost is saved.
Description
Technical field
The utility model relates to a kind of bumper punching and the integrated tooling device of radar supports is installed.
Background technology
Existing bumper radar hole is die-cut and radar supports stickup work is mainly divided into manually and automatic two kinds of modes complete.
Hand punch adopts and manually presses down connecting rod and drive stamping knife to complete punching, afterwards bumper is transferred to workbench, manual radar supports is navigated to and on bumper, pastes and compress.There is the defects such as poor, the die-cut quality of technology stability and sticking Quality are affected by human factors greatly, time cycle length, workman's fatiguability in this method.
Chinese patent ZL201120558104.6 discloses a kind of bumper punching and the integrated tooling device of radar supports has been installed, two actions of the stickup of the die-cut and radar supports of radar hole are incorporated in a plant equipment and are automatically completed, than manual punching and stickup, technology stability and operating efficiency are significantly improved.This equipment is pasted die-cut radar hole and radar supports point to carry out at two stations, and its complete job step is generally (taking the sticky all-in-one of Bao Chong after VW313 as example): 1. place bumper (6.3s) → 2. starts → 3. locate loose tool and drive bumper to move to die-cut station (2.5s) → 4. die-cut radar hole (24.0s) → 5. locate loose tool to drive bumper to move to stickup station (1.5s) → 6. paste radar supports (20.6s) → 7. finish pickup.Because each station has at least working time of 20s, and between two stations, need track to drive location loose tool and bumper to move around, caused the sticky total duration of punching to grow (process 54.9s consuming time is glued in whole punching), and equipment size is larger, complex structure.
Utility model content
The integrated tooling device that the purpose of this utility model is to provide a kind of bumper punching and radar supports is installed, die-cut radar hole and two actions of radar supports stickup are incorporated on a station and are completed, enhance productivity, simplified apparatus structure, reduces production costs.
For achieving the above object, the technical solution of the utility model is as follows:
The integrated tooling device of a kind of bumper punching and installation radar supports, comprise bedframe, be arranged in described bedframe for supporting the location loose tool of described bumper, and be arranged in described bedframe at least one rush allonge unit, each described allonge unit that rushes comprises: with the support frame of upright guide rail; The upper cutter mechanism that is positioned at loose tool top, described location and moves along described upright guide rail, described upper cutter mechanism comprises the upper cutting die for die-cut formation radar hole on described bumper, for driving the first drive unit of described upper cutting die motion, for compress the compact heap of described bumper downwards towards described radar supports, and for driving the second drive unit of described compact heap motion; The lower cutter mechanism that is positioned at loose tool below, described location and moves along described upright guide rail, described lower cutter mechanism comprises the lower cutting die corresponding with described upper cutting die, corresponding to described compact heap supporting the radar supports locating piece of described radar supports, and for driving the 3rd drive unit of described lower cutting die and the motion of described radar supports locating piece.
Described radar supports locating piece is provided with the perforate for holding described lower cutting die.
Described lower cutting die is cylindrical.
Described lower cutting die is fixed on the contiguous block being connected with described the 3rd drive unit with described radar supports locating piece.
The diameter of the centre bore of described radar supports is than greatly at least 3mm of the diameter of described radar hole.
Described the first drive unit is oil cylinder, and described the second drive unit and the 3rd drive unit are cylinder.
Described support frame is C shape.
Described radar supports locating piece is provided with the draw-in groove corresponding with the card base of described radar supports.
The lower surface correspondence position shape local matching of the shape of described location loose tool and described bumper, the upper surface correspondence position shape local matching of the shape of described compact heap and described bumper.
Loose tool surface, described location is provided with the sucker for holding described bumper.
The integrated tooling device of bumper punching of the present utility model and installation radar supports, by rushing allonge unit, die-cut radar hole and two actions of radar supports stickup are incorporated on a station and are completed, omit the orbital motion time between station, shorten punching and glued actuation time, improve production efficiency, and the simplification of structure has also brought dwindling of equipment size, reduce equipment cost and floor space, save production cost.
Brief description of the drawings
Fig. 1 is the overall schematic of the integrated tooling device of bumper punching of the present utility model and installation radar supports;
Fig. 2 is the partial schematic diagram that rushes allonge unit in the utility model;
Fig. 3 is the enlarged diagram at A place in Fig. 2;
Fig. 4 is the generalized section of bumper after completing in the utility model that radar hole is die-cut and pasting with radar supports.
Detailed description of the invention
Describe feature of the present utility model in detail below in conjunction with accompanying drawing.
Fig. 1-Fig. 3 illustrates bumper punching of the present utility model and the integrated tooling device of radar supports is installed, for die-cut formation radar hole 61 be connected (seeing Fig. 4) with radar supports 7 by adhesive tape 8 on bumper 6, this equipment comprises bedframe 1, and location loose tool 2 and at least one (being depicted as 6 herein) are rushed allonge unit 3.
Bedframe 1, as the skeleton of whole equipment, for each unit member provides fixing point, is protected the mechanism in framework simultaneously.
The location shape of loose tool 2 and the lower surface corresponding region form fit of bumper 6 are for the lower surface of bar carrier 6.The surface of location loose tool 2 is provided with several suckers 21 that driven by four-drive device (not shown), wherein, four-drive device is preferably the air pump being fixed on bedframe, the quantity of sucker 21 can be set according to the size of bumper 6, its effect is in the time that equipment is worked, bumper 6 to be adsorbed on the loose tool 2 of location, prevent that bumper 6 from moving in the sticky process of punching, ensures the sticky stability of punching.
Rush allonge unit 3 and comprise the support frame 31 that is preferably C shape, support frame 31 is with upright guide rail 311, and the upper cutter mechanism 32 and the lower cutter mechanism 33 that lay respectively at loose tool 2 above and belows, location move up and down along upright guide rail 311.
Upper cutter mechanism 32 comprises cutting die 42 and compact heap 41, and be respectively used to drive the first drive unit 45 (being preferably oil cylinder) of cutting die 42 and for driving the second drive unit 46 (being preferably cylinder) of compact heap 41, wherein, the upper surface corresponding region form fit of the shape of compact heap 41 and bumper 6 for compressing bumper 6 in the time pasting.
Lower cutter mechanism 33 comprises the lower cutting die 43 corresponding with upper cutting die 42, the radar supports locating piece 44 corresponding with compact heap 41, as shown in Figure 3, radar supports locating piece 44 is provided with perforate 49, columniform lower cutting die 43 is contained in perforate 49 and together with radar supports locating piece 44 and is fixed on contiguous block 48, and drive by the 3rd drive unit (not shown) being connected with contiguous block 48, the 3rd drive unit is preferably cylinder.Be placed in the process on radar supports locating piece 44 at radar supports 7, in the centre bore 71 of lower cutting die 43 by radar supports 7, pass and play the effect of lead, the location of having realized radar supports and radar hole.In addition, in order to realize the integration of lower cutting die 43 and radar supports locating piece 44 and to ensure intensity and the service life of lower cutting die 43, must meet the diameter a of centre bore 71 of radar supports 7 than at least large 3mm of the diameter b of the radar hole of bumper 6 61 (being equal to the diameter of upper cutting die 42) (being a-b > 3mm).
Operation principle of the present utility model is as follows:
First, at the back side of bumper 6 (being lower surface), corresponding region of pasting radar supports 7 coats primer, for subsequent use.
Then; the protective layer of the adhesive tape on radar supports 78 is torn; sticking veneer is held in place on the radar supports locating piece 44 of loose tool 2 belows, location upward; preferably; radar supports locating piece 44 is provided with the draw-in groove corresponding with the card base of radar supports 7, to ensure that the radar supports 7 of diverse location is correctly placed on corresponding radar supports locating piece 44.
Next, the bumper 6 that coats primer is placed on the loose tool 2 of location,, effectively adsorb if sucker 21 is inwhole by so that it adsorbs bumper 6 with have gentle hands corresponding sucker 21 positions, and equipment cannot normally carry out punching automatically and glue, will alarm.
After radar supports 7 and bumper 6 all place, starting device, lower cutter mechanism 33 is driven and is moved on the whole by the 3rd drive unit, until the position that the adhesive tape 8 of radar supports 7 contacts with the primer of bumper 6 lower surfaces.Upper cutting die 42 is driven and is moved down by oil cylinder 45, die-cut formation radar hole 61 on bumper 6.Compact heap 41 is driven and is moved down and contact with the upper surface of bumper 6 by cylinder 46, and compact heap 41 is exerted pressure up and down with radar supports locating piece 44, and radar supports 7 is compressed so that it is firmly connected on bumper 6.
Continue to exert pressure after about 15s, upper cutter mechanism 32 moves on the whole, and lower cutter mechanism 33 entirety move down, and return back to respectively initial position, and radar hole is die-cut have been pasted with radar supports.Sucker 21 quits work, and has taken off radar supports and has rushed sticky bumper.
The utility model is incorporated into die-cut radar hole and two actions of radar supports stickup on a station and completes by rushing allonge unit 3, omit the orbital motion time between station, shorten punching and glued actuation time, improve production efficiency, and the simplification of structure has also brought dwindling of equipment size, reduce equipment cost and floor space, saved production cost.
Any technical staff in this area provides the description to preferred embodiment above, so that can use or utilize the utility model.To this preferred embodiment, those skilled in the art, not departing from the basis of the utility model principle, can make various amendments or conversion.Should be appreciated that these amendments or conversion do not depart from protection domain of the present utility model.
Claims (10)
1. bumper punching and the integrated tooling device of radar supports is installed, comprises bedframe, and is arranged in described bedframe for supporting the location loose tool of described bumper, it is characterized in that,
Described equipment also comprises that at least one that be arranged in described bedframe rush allonge unit, and each described allonge unit that rushes comprises:
With the support frame of upright guide rail;
The upper cutter mechanism that is positioned at loose tool top, described location and moves along described upright guide rail, described upper cutter mechanism comprises the upper cutting die for die-cut formation radar hole on described bumper, for driving the first drive unit of described upper cutting die motion, for compress the compact heap of described bumper downwards towards described radar supports, and for driving the second drive unit of described compact heap motion;
The lower cutter mechanism that is positioned at loose tool below, described location and moves along described upright guide rail, described lower cutter mechanism comprises the lower cutting die corresponding with described upper cutting die, corresponding to described compact heap supporting the radar supports locating piece of described radar supports, and for driving the 3rd drive unit of described lower cutting die and the motion of described radar supports locating piece.
2. the integrated tooling device of bumper punching as claimed in claim 1 and installation radar supports, is characterized in that, described radar supports locating piece is provided with the perforate for holding described lower cutting die.
3. the integrated tooling device of bumper punching as claimed in claim 1 or 2 and installation radar supports, is characterized in that, described lower cutting die is cylindrical.
4. the integrated tooling device of bumper punching as claimed in claim 1 or 2 and installation radar supports, is characterized in that, described lower cutting die is fixed on the contiguous block being connected with described the 3rd drive unit with described radar supports locating piece.
5. the integrated tooling device of bumper punching as claimed in claim 1 or 2 and installation radar supports, is characterized in that, the diameter of the centre bore of described radar supports is than greatly at least 3mm of the diameter of described radar hole.
6. the integrated tooling device of bumper punching as claimed in claim 1 or 2 and installation radar supports, is characterized in that, described the first drive unit is oil cylinder, and described the second drive unit and the 3rd drive unit are cylinder.
7. the integrated tooling device of bumper punching as claimed in claim 1 or 2 and installation radar supports, is characterized in that, described support frame is C shape.
8. the integrated tooling device of bumper punching as claimed in claim 1 or 2 and installation radar supports, is characterized in that, described radar supports locating piece is provided with the draw-in groove corresponding with the card base of described radar supports.
9. the integrated tooling device of bumper punching as claimed in claim 1 or 2 and installation radar supports, it is characterized in that, the lower surface correspondence position shape local matching of the shape of described location loose tool and described bumper, the upper surface correspondence position shape local matching of the shape of described compact heap and described bumper.
10. the integrated tooling device of bumper punching as claimed in claim 1 or 2 and installation radar supports, is characterized in that, loose tool surface, described location is provided with the sucker for holding described bumper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420204008.5U CN203791448U (en) | 2014-04-24 | 2014-04-24 | Integrated tool and device assembly for bumper punching and radar bracket mounting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420204008.5U CN203791448U (en) | 2014-04-24 | 2014-04-24 | Integrated tool and device assembly for bumper punching and radar bracket mounting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203791448U true CN203791448U (en) | 2014-08-27 |
Family
ID=51373719
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420204008.5U Expired - Fee Related CN203791448U (en) | 2014-04-24 | 2014-04-24 | Integrated tool and device assembly for bumper punching and radar bracket mounting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203791448U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104626265A (en) * | 2014-12-31 | 2015-05-20 | 柳州正远机电有限公司 | Reversing radar punching equipment special for automobile rear bumper |
| CN106738031A (en) * | 2017-01-05 | 2017-05-31 | 台州市日兴汽车设备有限公司 | Bumper punching tool |
| CN109352730A (en) * | 2018-11-02 | 2019-02-19 | 郑州日产汽车有限公司 | Punching apparatus for resin bumper |
-
2014
- 2014-04-24 CN CN201420204008.5U patent/CN203791448U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104626265A (en) * | 2014-12-31 | 2015-05-20 | 柳州正远机电有限公司 | Reversing radar punching equipment special for automobile rear bumper |
| CN106738031A (en) * | 2017-01-05 | 2017-05-31 | 台州市日兴汽车设备有限公司 | Bumper punching tool |
| CN106738031B (en) * | 2017-01-05 | 2019-04-26 | 台州市日兴汽车设备有限公司 | Bumper punching tool |
| CN109352730A (en) * | 2018-11-02 | 2019-02-19 | 郑州日产汽车有限公司 | Punching apparatus for resin bumper |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140827 Termination date: 20210424 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |