CN203785650U - Toothed single flange height automatic inspection machine - Google Patents
Toothed single flange height automatic inspection machine Download PDFInfo
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- CN203785650U CN203785650U CN201420103124.8U CN201420103124U CN203785650U CN 203785650 U CN203785650 U CN 203785650U CN 201420103124 U CN201420103124 U CN 201420103124U CN 203785650 U CN203785650 U CN 203785650U
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- slideway
- electric appliance
- barrel
- appliance cabinet
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- 238000007689 inspection Methods 0.000 title abstract description 9
- 238000007599 discharging Methods 0.000 claims abstract description 31
- 238000012360 testing method Methods 0.000 claims description 21
- 239000000523 sample Substances 0.000 claims description 16
- 230000002950 deficient Effects 0.000 claims description 14
- 230000037237 body shape Effects 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 abstract description 9
- 238000013461 design Methods 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005259 measurement Methods 0.000 description 11
- 238000000034 method Methods 0.000 description 7
- 230000007547 defect Effects 0.000 description 4
- 230000007812 deficiency Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 230000003203 everyday effect Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004069 differentiation Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000002285 radioactive effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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Abstract
The utility model discloses a toothed single flange height automatic inspection machine. The machine relates to the technical field of inspection measuring tools. The inspection machine utilizes the key technology of organic pneumatic and machinery combination. The inspection machine comprises a rack that is fixed with an electric cabinet, a feed cylinder, a slideway, a sliding holder of a rotating disc, a measurer, a display screen, a qualified piece discharging slideway and a disqualified piece discharging slideway. The electric cabinet is fixed to two pneumatic devices. The rack disposed at the bottom end of the feed cylinder is fixed to a motor, and the motor is fixed to a feed disc. The periphery of the rotating disc is provided with a holder groove. A measuring platform and a pin on the measurer are both in intermittent connection with one pneumatic device in the electric cabinet through a solenoid valve. The rotating disc is in intermittent connection with the other pneumatic device in the electric cabinet through a solenoid valve. The inspection machine is used for detecting height of a toothed single flange. The inspection machine is ingenious in conception, reasonable in design, simple in structure, and stable and reliable in effects.
Description
Technical field
The highly automated checking machine of the utility model band tooth list flange, relates to inspection technology field; Be specifically related to be with the highly automated checking machine technical field of tooth list flange.
Background technology
At present, in auto parts and components production field, there is the great part of a kind of amount of producing, selling and uying----band tooth list flange.This band tooth list flange likeness in form flange is just provided with tooth slight projection, likeness in form conical gear in radioactive mode on the ring flange upper surface of likeness in form flange, so be referred to as---and-band tooth list flange.In actual application, for the height with tooth list flange (be the thickness of ring flange and the length sum of flanged pipe, but do not comprise after tooth slightly protruding on ring flange upper surface), require very strict, therefore, " band tooth list flange " whether qualified check for producing, has just become essential, the great program of workload.At present, measurement sorting to this type of part all adopts manual mode, manually part is placed on measuring table one by one, rotate its angle, allow fixing dial gauge gauge head engagement flange end face, avoid the impact of tooth, see that the reading of dial gauge and the reading of standard difference of in advance setting whether in specialized range, carries out the measurement sorting by part in this way.This kind of mode is pure hand labour, and efficiency is low, labour intensity is large, low precision.Specifically, the product for thousands of, needs one by one inspection, the machinery work of the long-time repeatability of workman, and the positions such as eye, hand and shoulder tire out; Secondly manual type sorting efficiency is low, approximately completes only for each person every day the check of 2000 left and right products; Moreover because human factor is many, check has certain False Rate, the result therefore sorting does not reach very credible, needs twice check or more in the time of many, the result of guarantee check.In addition, there is in recent years the test of optical check mode, but have tooth on flange face due to such part, stopped the irradiation of side light, therefore can not check the height dimension of this type of part.
Be summed up, the above explanation, existing known technology with deficiency, defect and the drawback of present situation existence is: the intensity of hand labour is large, efficiency is low, low precision, and optical instrument cannot be tested.Professional knowledge based on inventor and working experience and the unremitting pursue to cause, on investigation conscientiously and fully, understanding, analysis, summary, the existing known technology of research and present situation basis, take " pneumatic and mechanical combination " gordian technique, succeed in developing the utility model, effectively solved deficiency, defect and drawback that existing known technology and present situation exist.
Utility model content
The utility model employing " pneumatic and mechanical combination ' ' gordian technique.The sliding pallet of its frame and Electric Appliance Cabinet, barrel, slideway, rotating disc, measuring appliance, display screen, pieces O.K. discharging slideway, defective discharging slideway are all fixed, Electric Appliance Cabinet and two cover pneumatic means are fixed, frame in barrel bottom and motor, motor and vibrating feed dish are all fixing, on the periphery of rotating disc, be provided with supporting piece groove, test desk on measuring appliance and the probe wherein a set of pneumatic means all and in Electric Appliance Cabinet is by connection breaking between solenoid valve, and the another set of pneumatic means in rotating disc and Electric Appliance Cabinet is by connection breaking between solenoid valve.
1., take " pneumatic with machinery organically combine " gordian technique the object reaching by the utility model is:, provide " the highly automated checking machine of band tooth list flange " new equipment.2., the utility model tests in the mode of robotization, save labor quick, labour intensity is little, efficiency is high, precision is high.3., design uniqueness of the present utility model is ingenious, design science is reasonable, simple and practical, effect is significantly reliable.4., the utility model solves deficiency, defect and the drawback of existing known technology and present situation existence.5., the utility model is convenient to be made low, easy to use and is beneficial to wide popularization and application.
For achieving the above object, the technical scheme that the utility model provides is:
The highly automated checking machine of band tooth list flange, supporting piece groove, measuring appliance, display screen, pieces O.K. discharging slideway, defective discharging slideway on the vibrating feed dish of two cover pneumatic means in frame, Electric Appliance Cabinet, Electric Appliance Cabinet, barrel, barrel bottom, slideway, rotating disc, rotating disc form;
The highly automated checking machine of described band tooth list flange, its frame and Electric Appliance Cabinet, barrel, slideway, the sliding pallet of rotating disc, measuring appliance, display screen, pieces O.K. discharging slideway, defective discharging slideway is all fixedly connected with, its Electric Appliance Cabinet is fixedly connected with two cover pneumatic means, frame and motor in its barrel bottom, motor is all fixedly connected with vibrating feed dish, on the periphery of its rotating disc, be provided with supporting piece groove, test desk on its measuring appliance and the probe wherein a set of pneumatic means all and in Electric Appliance Cabinet is by connection breaking between solenoid valve, another set of pneumatic means in its rotating disc and Electric Appliance Cabinet is by connection breaking between solenoid valve.
The described highly automated checking machine of band tooth list flange, described frame is support body shape structure, described Electric Appliance Cabinet is cabinet structure, in described Electric Appliance Cabinet two cover pneumatic means is cylinder shape structure, described barrel is the tubular structure of upper round inferior pyramidal, the vibrating feed dish of described barrel bottom is disk-like structure, described slideway, pieces O.K. discharging slideway, defective discharging slideway is tilting groove shape structure, described rotating disc is disc-shaped structure, supporting piece groove on described rotating disc is arc groove, described measuring appliance is that lower end is provided with the tabular test desk that can slide up and down, upper end be provided with two can be elastic the structure of needle probes, described display screen is the display screen of computer.
The described highly automated checking machine of band tooth list flange, the position of the side of described frame and close barrel is placed with hoister.
Principle of work of the present utility model and the course of work are:
As shown in Figure of description, agent structure of the present utility model is: the part hoister (not being major part) that there is no 1., in the drawings demonstration; 2., vibrating feed dish (having been sheltered from by the barrel in Fig. 1 in barrel bottom); 3., measure sorting part and comprise test desk on supporting piece groove, measuring appliance and the measuring appliance on rotating disc, rotating disc and probe, pneumatic means; 4., transport portion comprises slideway, pieces O.K. discharging slideway, defective discharging slideway; 5., set with control section and comprise PLC controller, display screen in advance.Wherein having some is the standard product of purchasing on market.
Measuring sorting critical piece has: measure pallet (rotating disc), automatic pneumatic part (pneumatic means and comprise pneumatic actuator and automatic pneumatic index plate), Pneumatic electrically measuring head (probe), test desk, PLC controller etc.
Wherein measuring pallet is that a diameter is the nylon plate of 330 millimeters, and edge is evenly processed with 8 grooves (supporting piece groove), and the external diameter coupling of this groove diameter and part is good, and gap remains on 0.5mm left and right.The size of groove obtains through test of many times, and its critical function is to hold measured part.Part enters after groove, follow groove together forward intermittent rotary advance, under the protection of guard ring baffle plate, the centrifugal force that can not be rotated throws away around.
Automatic pneumatic index plate purchased from market is carried out revising of the functions and set, under the control of PLC, by the every half second of solenoid valve, give this index plate ventilation once, drive each 1/8 circumference that rotates of this index plate, accurately rest on afterwards on the position of appointment, and keep transfixion, stop and again start rotation after about half second.
Manufactured and designed as required test desk, its profile is the trapezoidal square in a cross section, and its toe angle is 15 degree, smooth surface.Part slides into test desk from front end, and position raises approximately 10 millimeters, the state of being simultaneously kept upright, and lower surface contacts well with test desk, so that gauge head (probe) carries out the measurement of height to part.Near test desk, be furnished with soft barrier strip, its function is to stop part in rotary course, to be subject to the impact of centrifugal force, causes state crooked, thus the accuracy that impact is measured.
The course of work is: part is transported in vibrating feed dish through hoister, and in vibrating feed dish, unified order and orientation, enter slideway successively.The angle of inclination of slideway and structural design, and surfaceness is very important design, be through test repeatedly and exploring just finally obtain successfully after improving.After slideway, part has entered measurement sortation hubs region.Part is fitly arranged on slideway, under the effect of gravity, enters successively the supporting plate groove (supporting piece groove) in rotation.Supporting plate (rotating disc), under the promotion of automatic pneumatic index plate (sliding pallet), carries out intermittent rotary action with the beat of fixing, and rotates 1/8 circumference at every turn.
In supporting plate (rotating disc) surrounding, according to the order of rotation, arranging charging aperture (connection slideway), test desk, rejected part rejecting mouth, qualified part discharging opening.Part enters supporting plate (rotating disc) from the slideway of charging aperture, pass through successively above-mentioned position, measurement result according to it on test desk, it is qualified by PLC, to be determined whether, correspondence drops in corresponding container from acceptance or rejection discharging opening, thereby has completed the process of automatic measurement and sorting.
The core of measuring is to adopt two pneumatic gauge heads (probe) to carry out the measurement of end face height, due to special design, can make two gauge heads (probe) can not touch the position of tooth simultaneously, guarantee that at least one gauge head (probe) touches the plane of end face.Coordinate with it, in PLC, set corresponding program, the measurement result of two gauge heads (probe) is compared, get less value as basis for estimation, according to this value and standard value, compare, if in margin tolerance, it is qualified to be just judged to be, otherwise is just judged to be defectively, and the cylinder that then PLC controls defective discharging opening moves, rejected part through this mouthful is released, dropped in the container of unacceptable product.
Before the utility model operation, need to carry out the setting of standard, get the part that a height is figure paper size intermediate value, put into test desk, handle gauge head (probe) and contact measured standardized element, PLC reading, and according to this reading, carry out the setting of standard, set the scope of upper and lower tolerance, can normally move afterwards, the utility model is measured the height of each part automatically one by one, compares with setting value, determine whether within margin tolerance, thereby realized the function that part is sorted in automatic measurement.
Of the present utility model convenient to operation, judgement is simple clear and definite, effect stability is reliable.
Due to the technical scheme that has adopted the utility model to provide; Due to the utility model adopted " pneumaticly organically combine with machinery ' ' gordian technique; Described in principle of work of the present utility model and the course of work; Because sliding pallet, measuring appliance, display screen, pieces O.K. discharging slideway, defective the discharging slideway of its frame of the utility model and Electric Appliance Cabinet, barrel, slideway, rotating disc are all fixing, Electric Appliance Cabinet and two cover pneumatic means are fixed, frame in barrel bottom and motor, motor and vibrating feed dish are all fixing, on the periphery of rotating disc, be provided with supporting piece groove, test desk on measuring appliance and the probe wherein a set of pneumatic means all and in Electric Appliance Cabinet is by connection breaking between solenoid valve, and the another set of pneumatic means in rotating disc and Electric Appliance Cabinet is by connection breaking between solenoid valve.The utility model is compared with existing known technology and present situation, and the beneficial effect of acquisition is:
1, the utility model has been taked " pneumatic and mechanical combination " gordian technique, and " the highly automated checking machine of band tooth list flange " new equipment is provided.
2, the utility model is tested in the mode of robotization, save labor quick, labour intensity is little, efficiency is high, precision is high.
3, design uniqueness of the present utility model is ingenious, design science is reasonable, simple and practical, effect is significantly reliable.
4, application of the present utility model can free measuring sorting personnel from the simple work of dullness repetition, has reduced personnel's labour intensity, has improved personnel's efficiency.Compare with the mode of manual measurement sorting, the artificial check that approximately completes only for each person every day 2000 left and right products, and the every sorting work that can complete 5000-6000 part for 8 hours of the utility model, and can run without interruption round the clock, production efficiency has improved 2.5-3 doubly.On duty without the need for people in the utility model operational process, only need timed patrol.And adopt the utility model operation, and can avoid human factor on the impact of measuring, stability of the present utility model, reliability be the mode of far super manual work all.Measurement result height is credible, and the probability that qualified part are mistaken for rejected part is less than 2%, and the probability that rejected part is judged to be qualified part is little of ignoring.
5, the utility model solves deficiency, defect and the drawback of existing known technology and present situation existence.
6, the utility model is convenient to be made low, easy to use and is beneficial to wide popularization and application.
Accompanying drawing explanation
Fig. 1 is that the master of the utility model embodiment looks schematic diagram.
Fig. 2 is the schematic top plan view of the utility model embodiment.
Label in figure: 1, frame, 2, Electric Appliance Cabinet, 3, barrel, 4, slideway, 5, rotating disc, 501, supporting piece groove, 6, measuring appliance, 7, display screen, 8, pieces O.K. discharging slideway, 9, defective discharging slideway.
Embodiment
Below in conjunction with Figure of description, the utility model is described in detail.Shown in Figure of description 1,2:
The highly automated checking machine of band tooth list flange, supporting piece groove 501, measuring appliance 6, display screen 7, pieces O.K. discharging slideway 8, defective discharging slideway 9 on the vibrating feed dish of two cover pneumatic means in frame 1, Electric Appliance Cabinet 2, Electric Appliance Cabinet 2, barrel 3, barrel 3 bottoms, slideway 4, rotating disc 5, rotating disc 5 form;
The highly automated checking machine of described band tooth list flange, its frame 1 and Electric Appliance Cabinet 2, barrel 3, slideway 4, the sliding pallet of rotating disc 5, measuring appliance 6, display screen 7, pieces O.K. discharging slideway 8, defective discharging slideway 9 is all fixedly connected with, its Electric Appliance Cabinet 2 is fixedly connected with two cover pneumatic means, frame 1 and motor in its barrel 3 bottoms, motor is all fixedly connected with vibrating feed dish, on the periphery of its rotating disc 5, be provided with supporting piece groove 501, test desk on its measuring appliance 6 and the probe wherein a set of pneumatic means all and in Electric Appliance Cabinet 2 is by connection breaking between solenoid valve, another set of pneumatic means in its rotating disc 5 and Electric Appliance Cabinet 2 is by connection breaking between solenoid valve.
The described highly automated checking machine of band tooth list flange, described frame 1 is support body shape structure, described Electric Appliance Cabinet 2 is cabinet structure, in described Electric Appliance Cabinet 2 two cover pneumatic means is cylinder shape structure, the tubular structure that described barrel 3 is upper round inferior pyramidal, the vibrating feed dish of described barrel 3 bottoms is disk-like structure, described slideway 4, pieces O.K. discharging slideway 8, defective discharging slideway 9 is tilting groove shape structure, described rotating disc 5 is disc-shaped structure, supporting piece groove 501 on described rotating disc 5 is arc groove, the described measuring appliance 6 tabular test desk that can slide up and down for lower end is provided with, upper end be provided with two can be elastic the structure of needle probes, the display screen that described display screen 7 is computer.
The described highly automated checking machine of band tooth list flange, the position of the side of described frame 1 and close barrel 3 is placed with hoister.
The foregoing is only preferred embodiment of the present utility model, not the utility model is done to any pro forma restriction; The those of ordinary skill of all industry all can smooth and easyly be implemented, but in the equivalent variations that does not depart from technical solutions of the utility model and make differentiation, is equivalent embodiment of the present utility model, all still belongs to the technical solution of the utility model.
Claims (3)
1. the highly automated checking machine of band tooth list flange, is characterized in that: supporting piece groove (501), measuring appliance (6), display screen (7), pieces O.K. discharging slideway (8), defective discharging slideway (9) on the vibrating feed dish of two cover pneumatic means in frame (1), Electric Appliance Cabinet (2), Electric Appliance Cabinet (2), barrel (3), barrel (3) bottom, slideway (4), rotating disc (5), rotating disc (5) form;
The highly automated checking machine of described band tooth list flange, its frame (1) and Electric Appliance Cabinet (2), barrel (3), slideway (4), the sliding pallet of rotating disc (5), measuring appliance (6), display screen (7), pieces O.K. discharging slideway (8), defective discharging slideway (9) is all fixedly connected with, its Electric Appliance Cabinet (2) is fixedly connected with two cover pneumatic means, frame (1) and motor in its barrel (3) bottom, motor is all fixedly connected with vibrating feed dish, on the periphery of its rotating disc (5), be provided with supporting piece groove (501), test desk on its measuring appliance (6) and the probe wherein a set of pneumatic means all and in Electric Appliance Cabinet (2) is by connection breaking between solenoid valve, another set of pneumatic means in its rotating disc (5) and Electric Appliance Cabinet (2) is by connection breaking between solenoid valve.
2. the highly automated checking machine of band tooth list flange according to claim 1, it is characterized in that: described frame (1) is support body shape structure, described Electric Appliance Cabinet (2) is cabinet structure, in described Electric Appliance Cabinet (2) two cover pneumatic means is cylinder shape structure, the tubular structure that described barrel (3) is upper round inferior pyramidal, the vibrating feed dish of described barrel (3) bottom is disk-like structure, described slideway (4), pieces O.K. discharging slideway (8), defective discharging slideway (9) is tilting groove shape structure, described rotating disc (5) is disc-shaped structure, supporting piece groove (501) on described rotating disc (5) is arc groove, described measuring appliance (6) the tabular test desk that can slide up and down for lower end is provided with, upper end be provided with two can be elastic the structure of needle probes, the display screen that described display screen (7) is computer.
3. the highly automated checking machine of band tooth list flange according to claim 1, is characterized in that: the position of the side of described frame (1) and close barrel (3) is placed with hoister.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420103124.8U CN203785650U (en) | 2014-03-10 | 2014-03-10 | Toothed single flange height automatic inspection machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420103124.8U CN203785650U (en) | 2014-03-10 | 2014-03-10 | Toothed single flange height automatic inspection machine |
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| Publication Number | Publication Date |
|---|---|
| CN203785650U true CN203785650U (en) | 2014-08-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420103124.8U Expired - Lifetime CN203785650U (en) | 2014-03-10 | 2014-03-10 | Toothed single flange height automatic inspection machine |
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| Country | Link |
|---|---|
| CN (1) | CN203785650U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105628944A (en) * | 2016-03-02 | 2016-06-01 | 无锡研中科技有限公司 | Air production drug online detector |
| CN105621100A (en) * | 2016-03-02 | 2016-06-01 | 无锡研中科技有限公司 | Tablet transportation and arrangement device |
| CN107219336A (en) * | 2017-06-30 | 2017-09-29 | 益盐堂（应城）健康盐制盐有限公司 | A kind of salt quality automatic checking apparatus and method for |
-
2014
- 2014-03-10 CN CN201420103124.8U patent/CN203785650U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105628944A (en) * | 2016-03-02 | 2016-06-01 | 无锡研中科技有限公司 | Air production drug online detector |
| CN105621100A (en) * | 2016-03-02 | 2016-06-01 | 无锡研中科技有限公司 | Tablet transportation and arrangement device |
| CN105628944B (en) * | 2016-03-02 | 2017-06-20 | 无锡研中科技有限公司 | A kind of gas generant composition in accordance on-line checking machine |
| CN105621100B (en) * | 2016-03-02 | 2017-11-03 | 无锡研中科技有限公司 | A kind of tablet transfer arranging device |
| CN107219336A (en) * | 2017-06-30 | 2017-09-29 | 益盐堂（应城）健康盐制盐有限公司 | A kind of salt quality automatic checking apparatus and method for |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 101102 Beijing city Tongzhou Majuqiao Branch Road No. 12 singukeller company Patentee after: BEIJING SINGUKELLER AUTOMOTIVE COLD FORMING PARTS Inc. Address before: 101102 Beijing city Tongzhou Majuqiao Branch Road No. 12 singukeller company Patentee before: BEIJING SINGU KELLER AUTOMOTIVE COLD FORMING PARTS Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140820 |