CN203782274U - Polycrystalline silicon ingot furnace with overflow protection function - Google Patents
Polycrystalline silicon ingot furnace with overflow protection function Download PDFInfo
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- CN203782274U CN203782274U CN201420130754.4U CN201420130754U CN203782274U CN 203782274 U CN203782274 U CN 203782274U CN 201420130754 U CN201420130754 U CN 201420130754U CN 203782274 U CN203782274 U CN 203782274U
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- polycrystalline silicon
- overflow
- silicon ingot
- thermocouple
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Abstract
The utility model discloses a polycrystalline silicon ingot furnace with an overflow protection function, solving the problem that ingot furnaces are easy to explode due to overflow of liquid silicon in existing polycrystalline silicon production processes. The polycrystalline silicon ingot furnace is characterized in that an overflow protection substrate plate (1) is arranged on overflow cotton (7) arranged on the bottom surface of a lower polycrystalline silicon ingot furnace body (6); a thermocouple passing pipe (2) and crucible table pillar passing pipes (3) are respectively arranged on the bottom surface of the overflow protection substrate plate (1); windmill blade-shaped spiral guide plates (4) and ring-shaped guide plates (5) are respectively arranged on the overflow protection substrate plate fixedly; a graphite platform (10) for placing crucibles is arranged at the top ends of crucible table pillars (8) passing through the crucible table pillar passing pipes (3); a powdery silicon material layer (11), a granular silicon material layer (12) and a blocky silicon material layer (13) are arranged at the bottom of the overflow protection substrate plate (1). The polycrystalline silicon ingot furnace achieves absorption and curing of overflowing liquid silicon and ensures the safety of the production process.
Description
Technical field
The present invention relates to a kind of polycrystalline silicon ingot or purifying furnace, thereby particularly a kind ofly after liquid-state silicon material overflows in polycrystalline silicon ingot or purifying furnace from crucible, can effectively be absorbed and solidify the polycrystalline silicon ingot or purifying furnace that prevents polycrystalline silicon ingot or purifying furnace blast.
Background technology
At present, in polycrystalline silicon ingot casting process, generally use ceramic quartz crucible, silicon material is put in ceramic quartz crucible, more ceramic quartz crucible is put in polycrystalline silicon ingot or purifying furnace, make the fusing of silicon material by heating.Because quartz crucible usually can exist manufacturing defect or hidden the splitting in inside causing of colliding with in production, carrying, charging process; this hidden splitting by common means is difficult to be checked through; in heat-processed; when after the fusing of silicon material; high-temperature liquid state silicon will flow out from defective crucible gap; because liquid-state silicon has good mobility, can flow to very soon ingot casting bottom of furnace body.Because body of heater is double layer jacket structure, in chuck, be connected with water coolant, bottom of furnace body has weld seam interface simultaneously, the high-temperature liquid state silicon material of overflow and the furnace wall of low temperature there will be the phenomenon of high/low-temperature impact, make weld cracking, now the water coolant in chuck will flow in furnace chamber, meeting instant vaporization after the water coolant of inflow contacts with the silicon liquid of high temperature, make the huge increasing of furnace pressure moment, easily cause ingot furnace blast.In addition, because current pouring hall is the large mode of production, tens ingot furnaces are equipped with in a workshop, once a generation problem, in order to ensure production safety, other ingot furnaces also must be forced into utmost point cold state, cause the very big financial loss of production.Through investigation, in the industry, the average weir loading of ingot furnace is between 3 ‰-5 ‰, and so high weir loading has brought great potential safety hazard to production unit and operator.
Summary of the invention
The invention provides a kind of polycrystalline silicon ingot or purifying furnace with flood protection feature, solved the existing technical problem that easily causes ingot furnace blast in polysilicon production process due to the overflow of liquid-state silicon.
The present invention solves above technical problem by the following technical programs:
A kind of polycrystalline silicon ingot or purifying furnace with flood protection feature, comprise polycrystalline silicon ingot or purifying furnace lower furnace body, on the bottom surface of polycrystalline silicon ingot or purifying furnace lower furnace body, be provided with the overflow cotton of one deck 10 mm thick, be provided with graphite platform center thermocouple in the bottom surface of polycrystalline silicon ingot or purifying furnace lower furnace body central authorities, on the bottom surface of polycrystalline silicon ingot or purifying furnace lower furnace body, be provided with crucible platform pillar, on the overflow cotton arranging, be provided with overflow protection substrate disc on the bottom surface of polycrystalline silicon ingot or purifying furnace lower furnace body, on the bottom surface of overflow protection substrate disc, be respectively arranged with thermocouple and pass through pipe by pipe and crucible platform pillar, in overflow protection substrate disc, be fixedly installed respectively the spirrillum flow deflector and the ring diversion plate that are air vane shape, from crucible platform pillar by pipe through the top of crucible platform pillar be provided with the Graphite platform of placing crucible, bottom in overflow protection substrate disc is equipped with the Powdered silicon bed of material, on the Powdered silicon bed of material, be equipped with the particulate Si bed of material, on the particulate Si bed of material, be equipped with the bulk silicon bed of material.
On the end face of the bulk silicon bed of material, be provided with thermocouple and lay square frame, lay in square frame and be laid with thermocouple in thermocouple, thermocouple and overtemperature alarm are electrically connected.。
The present invention passes through polycrystalline silicon casting ingot process process analysis, and on the basis of experiment, in conjunction with subjects such as pyrology, semiconductor material science, hydromeehanics, materialogies, by the rational cooling silicon material weight of Analysis deterrmination and paving mode, and in bottom device substrate disc, realize cooling and curing to overflow liquid-state silicon, ensured the safety of production process.
Brief description of the drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of overflow protection substrate disc 1 of the present invention;
Fig. 3 is the structural representation of overflow warning of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail:
A kind of polycrystalline silicon ingot or purifying furnace with flood protection feature, comprise polycrystalline silicon ingot or purifying furnace lower furnace body 6, on the bottom surface of polycrystalline silicon ingot or purifying furnace lower furnace body 6, be provided with the overflow cotton 7 of one deck 10 mm thick, be provided with graphite platform center thermocouple 9 in the bottom surface of polycrystalline silicon ingot or purifying furnace lower furnace body 6 central authorities, on the bottom surface of polycrystalline silicon ingot or purifying furnace lower furnace body 6, be provided with crucible platform pillar 8, on the overflow cotton 7 arranging, be provided with overflow protection substrate disc 1 on the bottom surface of polycrystalline silicon ingot or purifying furnace lower furnace body 6, on the bottom surface of overflow protection substrate disc 1, be respectively arranged with thermocouple and pass through pipe 3 by pipe 2 and crucible platform pillar, in overflow protection substrate disc 1, be fixedly installed respectively the spirrillum flow deflector 4 and the ring diversion plate 5 that are air vane shape, be provided with by managing the top of the 3 crucible platform pillars 8 that pass the Graphite platform 10 of placing crucible from crucible platform pillar, bottom in overflow protection substrate disc 1 is equipped with the Powdered silicon bed of material 11, on the Powdered silicon bed of material 11, be equipped with the particulate Si bed of material 12, on the particulate Si bed of material 12, be equipped with the bulk silicon bed of material 13.
On the end face of the bulk silicon bed of material 13, be provided with thermocouple and lay square frame 14, lay in square frame 14 and be laid with thermocouple 15 in thermocouple, thermocouple 15 is electrically connected with overtemperature alarm 16.
The present invention is the lower furnace chamber inside at existing ingot furnace; retain original one deck overflow cotton; on overflow cotton, place overflow protection substrate disc 1; in overflow protection substrate disc 1, first lay the Powdered silicon bed of material 11 again; then lay the particulate Si bed of material 12; lay the bulk silicon bed of material 13 topmost, realize cooling and absorbing and the buffer action of high temperature silicon liquid.The spirrillum flow deflector 4 being fixedly installed in overflow protection substrate disc 1 and ring diversion plate 5 are to play the object that extends liquid-state silicon and flow through path, avoid liquid-state silicon under action of gravity, flow directly to end socket bottom, prevent that heat is too much gathered in a place.The risk of explosion of bringing in order to reduce overflow, the thermal capacity of the silicon material of laying in overflow protection substrate disc 1 is larger, and relatively high ideal of fusing point considered the recycling of silicon material simultaneously, and selecting silicon material is that cold load body is ideal.From crucible gap, first the liquid-state silicon of overflow flows on spirrillum flow deflector 4 and ring diversion plate 5; then flow in the silicon material of laying in overflow protection substrate disc 1; because silicon material is low-temperature receiver with respect to liquid-state silicon; liquid-state silicon freezes immediately; in the time that spillway discharge is larger; by the mode of layering laying and water conservancy diversion, increase the flowing-path of liquid-state silicon.Can protect the equal spraying silicon nitride releasing agent in inside of substrate disc 1 to prevent that silicon material from reacting adhesion with disk body in overflow, and impact be recycled.
Overflow of the present invention is reported to the police and has been adopted thermocouple to lay square frame 14, the cross section that thermocouple is laid square frame 14 is V-arrangement, in the time that silicon liquid is excessive, while flowing on thermocouple laying square frame 14 by the pod apertures of carbon felt, with facilitate overflow and alarm, thermocouple is laid square frame 14 and is adopted High-Temperature Mo to be made, surface spraying releasing agent, have high temperature resistant, with the effect of liquid-state silicon isolation.Lay in square frame 14 and lay thermopair in thermocouple, have the feature of real-time, in the time having heat source temperature near it, it can change by rapid displays temperature, and alert may need take appropriate measures in overflow.Thermocouple 15 is directly installed on the silicon material of top, has ensured that liquid-state silicon liquid can send warning the very first time, so that operator takes corresponding emergency processing mode.
Claims (2)
1. one kind has the polycrystalline silicon ingot or purifying furnace of flood protection feature, comprise polycrystalline silicon ingot or purifying furnace lower furnace body (6), on the bottom surface of polycrystalline silicon ingot or purifying furnace lower furnace body (6), be provided with the overflow cotton (7) of one deck 10 mm thick, be provided with graphite platform center thermocouple (9) in the bottom surface central authorities of polycrystalline silicon ingot or purifying furnace lower furnace body (6), on the bottom surface of polycrystalline silicon ingot or purifying furnace lower furnace body (6), be provided with crucible platform pillar (8), it is characterized in that, on the overflow cotton (7) arranging, be provided with overflow protection substrate disc (1) on the bottom surface of polycrystalline silicon ingot or purifying furnace lower furnace body (6), on the bottom surface of anti-overflow substrate disc (1), be respectively arranged with thermocouple and pass through pipe (3) by pipe (2) and crucible platform pillar, in overflow protection substrate disc (1), be fixedly installed respectively the spirrillum flow deflector (4) and the ring diversion plate (5) that are air vane shape, be provided with the Graphite platform (10) of placing crucible on the top of the crucible platform pillar (8) passing by pipe (3) from crucible platform pillar, be equipped with the Powdered silicon bed of material (11) in the bottom of anti-overflow substrate disc (1), on the Powdered silicon bed of material (11), be equipped with the particulate Si bed of material (12), on the particulate Si bed of material (12), be equipped with the bulk silicon bed of material (13).
2. a kind of polycrystalline silicon ingot or purifying furnace with flood protection feature according to claim 1; it is characterized in that; on the end face of the bulk silicon bed of material (13), be provided with thermocouple and lay square frame (14); lay in square frame (14) and be laid with thermocouple (15) in thermocouple, thermocouple (15) is electrically connected with overtemperature alarm (16).
Priority Applications (1)
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CN201420130754.4U CN203782274U (en) | 2014-03-23 | 2014-03-23 | Polycrystalline silicon ingot furnace with overflow protection function |
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CN201420130754.4U CN203782274U (en) | 2014-03-23 | 2014-03-23 | Polycrystalline silicon ingot furnace with overflow protection function |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103866384A (en) * | 2014-03-23 | 2014-06-18 | 山西中电科新能源技术有限公司 | Polycrystalline silicon ingot furnace with overflow protection function |
CN104451875A (en) * | 2014-12-10 | 2015-03-25 | 晶科能源有限公司 | Ingot furnace |
CN110129882A (en) * | 2019-05-30 | 2019-08-16 | 江苏拓正茂源新能源有限公司 | A kind of overflow isolating device of polycrystalline silicon ingot or purifying furnace |
-
2014
- 2014-03-23 CN CN201420130754.4U patent/CN203782274U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103866384A (en) * | 2014-03-23 | 2014-06-18 | 山西中电科新能源技术有限公司 | Polycrystalline silicon ingot furnace with overflow protection function |
CN103866384B (en) * | 2014-03-23 | 2016-01-13 | 山西中电科新能源技术有限公司 | There is the polycrystalline silicon ingot or purifying furnace of flood protection feature |
CN104451875A (en) * | 2014-12-10 | 2015-03-25 | 晶科能源有限公司 | Ingot furnace |
CN110129882A (en) * | 2019-05-30 | 2019-08-16 | 江苏拓正茂源新能源有限公司 | A kind of overflow isolating device of polycrystalline silicon ingot or purifying furnace |
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C14 | Grant of patent or utility model | ||
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AV01 | Patent right actively abandoned |
Granted publication date: 20140820 Effective date of abandoning: 20160113 |
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C25 | Abandonment of patent right or utility model to avoid double patenting |