CN203770596U - Speed reducer specially for building material machinery with lubrication reliability - Google Patents
Speed reducer specially for building material machinery with lubrication reliability Download PDFInfo
- Publication number
- CN203770596U CN203770596U CN201420206673.8U CN201420206673U CN203770596U CN 203770596 U CN203770596 U CN 203770596U CN 201420206673 U CN201420206673 U CN 201420206673U CN 203770596 U CN203770596 U CN 203770596U
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- output shaft
- oil
- shaft
- bearing
- gear
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Abstract
The utility model discloses a speed reducer specially for building material machinery with lubrication reliability. The speed reducer comprises an input shaft, an intermediate shaft, three output shafts and a box body, wherein the box body is formed by encircling an upper part, a middle part and a lower part; the input shaft, the intermediate shaft and the output shaft I are positioned on the same horizontal plane and are arranged between the middle part of the box and the lower part of the box; the intermediate shaft transmits power to the output shaft I through a double-circular-arc herringbone gear; corresponding supporting bearings of the input shaft and the output shaft I are double-row tapered roller bearings; the output shaft II and the output shaft III are positioned above the output shaft I and are arranged between the box assembling surfaces of the middle part of the box and the upper part of the box; the output shaft I is simultaneously connected with the output shaft II and the output shaft III through an overdrive gear. By adoption of layered design, the power is transmitted from the intermediate shaft to the output shaft I through the double-circular-arc herringbone gear, and the speed reducer has high bearing capacity; the structure is compact, and the product size can be effectively reduced; moreover, uniform tooth surface contact stress can be guaranteed, so that the whole machine is stable and reliable to operate.
Description
Technical field
The utility model relates to speed reducer technological improvement, specifically refers to a kind of lubricated reliable building material machinery special reduction gear, belongs to mechanical transmissioning technology field.
Background technique
In many building material machineries, need to use reducing gear, and due to the structural feature of building material machinery, required gear shaft, the gear equidimension of reducing gear is all larger, causes that cabinet design size is corresponding to be increased, and this will be unfavorable for the compactness of integral product Miniaturization Design and structural configuration.How reducing gear assembly is carried out to appropriate design and layout so that product miniaturization is the problem that those skilled in the art need to solve.Often rotating speed is lower for the reducing gear of building material machinery simultaneously, if adopt traditional gear to stir oil lubrication mode, will be difficult to play desirable lubrication effect.Because oil level face can not be too high, the lubricated of bearing is also a large problem simultaneously.Therefore, owing to manufacturing and lubricated factor, cause casing running noises larger, occur the phenomenons such as vibration.For existing heavily loaded speed reducer, mainly exist housing structure unreasonable, intensity is low, causes running middle gear engagement deflection, and load distribution is uneven and occur tooth face agglutination, the phenomenon such as broken teeth even.
Model utility content
For prior art above shortcomings, the purpose of this utility model is to provide a kind of compact structure can effectively reduce product size and lubricated reliable building material machinery special reduction gear.
To achieve these goals, the technical solution adopted in the utility model is such:
Lubricated reliable building material machinery special reduction gear, comprises input shaft, jack shaft and output shaft, and input shaft, jack shaft and output shaft are arranged in casing by bearing.Described casing is surrounded and is formed by top box, raising middle flask and nowel three parts, and output shaft has three, is respectively output shaft I, output shaft II and output shaft III; Input shaft, jack shaft and output shaft I are arranged between raising middle flask and nowel mould assembling face in same level and by bearing, motor outputting power by input shaft by a pair of gear transmission to jack shaft, jack shaft arrives output shaft I by two circular arc herringbone gears by transmission of power, and the spring bearing that jack shaft is corresponding is roller bearing; Input shaft, spring bearing corresponding to output shaft I are double-row conical bearing; Output shaft II and output shaft III are in the left and right sides symmetrical above output shaft I and by bearing, be arranged between raising middle flask and top box mould assembling face; Output shaft I is connected with output shaft III with output shaft II by overdrive gear simultaneously.
Described nowel bottom is formed with oil sump, on top box surface, is provided with filling oil cover, and filling oil cover is connected by oiling pipeline and oil sump, and filling oil cover is provided with the oil filling mechanism for charging-up lubricant oil; In top box, be provided with Oil pump electrical machinery and place plate, Oil pump electrical machinery is placed on Oil pump electrical machinery and places on plate, places plate corresponding position be provided with Oil pump electrical machinery case lid to be opened/closed on top box surface with Oil pump electrical machinery; In oil sump, be provided with the oil pump being connected with Oil pump electrical machinery, oil pump is connected with some nozzles by oil pipe, and arrangement of nozzles is used for gear to be lubricated to engaging gear small gear position at each; On all bearing supports, be provided with oilhole radially, oil pipe is communicated with each oilhole by branch line, for lubricating of bearing.
Described nowel bottom is provided with the swab case communicating with nowel, and the side wall lower ends of swab case is provided with drain oil, and on drain oil, being provided with drains the oil uses plug cock.
Compared to existing technology, the utlity model has following beneficial effect:
1, the utility model is taked hierarchical design, two speedup output shafts (output shaft II and output shaft III) are positioned to the left and right sides, main output shaft (being output shaft I) top, and by two circular arc herringbone gears, power is delivered to output shaft I by jack shaft, at size and involute gear when basic identical, there is larger bearing capacity, therefore this speed reducer structure is compact, can effectively reduce product size.
2, the utility model can be realized the trace adjustment of axial clearance (running clearance) by choosing of specific bearing, also can guarantee that Contact Stress of Gear is even, makes whole machine stable working, reliable.
When 3, the utility model has been guaranteed speed reducer work by external forced lubricating system, the proper lubrication of each main running gear, has reduced noise and vibration, is guaranteeing under effectively work, is also conducive to extend product working life.
4, the utility model casing is surrounded and is formed by top box, raising middle flask and nowel three parts, and intensity improves like this, the also installation of more convenient each gear shaft and bearing and follow-up maintenance.
Accompanying drawing explanation
Fig. 1-the utility model structural representation.
Fig. 2-Figure 1A-A sectional drawing.
Fig. 3-Figure 1B-B sectional drawing.
Fig. 4-the utility model is from input shaft to the transmission schematic diagram output shaft I.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
Referring to Fig. 1-Fig. 4, from scheming, can find out, the utility model lubricates reliable building material machinery special reduction gear, comprises input shaft 4, jack shaft 5 and output shaft, and input shaft, jack shaft and output shaft are arranged in casing by bearing.Described casing is surrounded and forms successively by top box 1, raising middle flask 2 and nowel 3 three parts, and the face of surrounding is designed to flange plate structure and connects by circumferential some bolts.Output shaft has three, is respectively output shaft I 6, output shaft II 7 and output shaft III 8; Input shaft 4, jack shaft 5 and output shaft I 6 are arranged in same level and by bearing between raising middle flask 2 and nowel 3 mould assembling faces, motor outputting power by input shaft 4 by a pair of gear transmission to jack shaft 5, jack shaft 5 arrives output shaft I 6 by two circular arc herringbone gears 9 by transmission of power, the spring bearing that jack shaft is corresponding is roller bearing, and input shaft, spring bearing corresponding to output shaft I are double-row conical bearing.Output shaft II 7 and output shaft III 8 the left and right sides symmetrical above output shaft I 6 and by bearing, be arranged on raising middle flask 2 and top box 1 mould assembling face between, output shaft I 6 is connected with output shaft III 8 with output shaft II 7 by overdrive gear simultaneously.According to special device requirement, two high speed output shafts need to be set, to meet building equipment requirement, so the application is using output shaft II 7 and output shaft III 8 as two high speed output shafts.
Described nowel bottom is formed with oil sump, on top box 1 surface, is provided with filling oil cover 10, and filling oil cover is connected by oiling pipeline and oil sump, and filling oil cover 10 is provided with the oil filling mechanism 11 for charging-up lubricant oil.In top box 1, be positioned at one jiao and be provided with Oil pump electrical machinery placement plate 12, Oil pump electrical machinery 13 is placed on Oil pump electrical machinery and places on plate 12, places plate corresponding position be provided with Oil pump electrical machinery case lid 14 to be opened/closed on top box 1 surface with Oil pump electrical machinery.In oil sump, be provided with the oil pump being connected with Oil pump electrical machinery, oil pump is connected with some nozzles by oil pipe, and arrangement of nozzles is used for gear to be lubricated to engaging gear small gear position at each.On all bearing supports, be provided with oilhole radially, oil pipe is communicated with each oilhole by branch line, for lubricating of bearing.
Described nowel 3 bottoms are provided with the swab case 15 communicating with nowel, and the side wall lower ends of swab case is provided with drain oil, be provided with and drain the oil with plug cock 16 on drain oil.At nowel 3 sidewalls, be provided with for observing the dipstick 17 of lubricants capacity.
The utility model is a kind of many output of single input special reduction gear that is specifically designed to building material machinery, mainly upper, middle and lower casing, input shaft, jack shaft, output shaft I, output shaft II, output shaft III and lubrication system, consists of.Motor outputting power by input shaft by a pair of gear transmission to jack shaft, then by two circular arc herringbone gears, power is delivered to output shaft I by jack shaft, simultaneously also by output shaft I by overdrive gear by part transmission of power to output shaft II and output shaft III.Due to the restriction of physical dimension, adopt involute gear can not meet power transmission requirement, therefore adopt double circular arc tooth system, this type gear when basic identical, has larger bearing capacity at size and involute gear.Because herringbone gear is had relatively high expectations to backlash, so the supporting way of jack shaft adopts and to have the roller bearing axially automatically regulating, and can realize the trace adjustment of axial clearance (running clearance).The variation in the engaging gear gap causing for the parallelism of each shaft axis, causes Contact Stress of Gear uneven, and this speed reducer adopts double-row conical bearing at the supporting way of input shaft, output shaft I.
Because this speed reducer is applied to building material machinery, its rotating speed is lower, can not adopt gear to stir oil lubrication mode, and because oil level face can not be too high, causing the lubricated of bearing is also a large problem, so this device adopts external forced lubricating system, utilize motor-driven gear oil pump from oil sump, lubricating pump cartonning to be pushed up, then carry out gear lubrication by being arranged in each nozzle to engaging gear small gear position., also lubricant oil is directly injected by the radial hole above bearing support by oil pipe meanwhile, realize the lubricated of bearing.
Finally explanation is, above embodiment is only unrestricted in order to the technical solution of the utility model to be described, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can modify or be equal to replacement the technical solution of the utility model, and not departing from aim and the scope of technical solutions of the utility model, it all should be encompassed in the middle of claim scope of the present utility model.
Claims (3)
1. lubricate reliable building material machinery special reduction gear, comprise input shaft, jack shaft and output shaft, input shaft, jack shaft and output shaft are arranged in casing by bearing, it is characterized in that: described casing is surrounded and formed by top box, raising middle flask and nowel three parts, output shaft has three, is respectively output shaft I, output shaft II and output shaft III; Input shaft, jack shaft and output shaft I are arranged between raising middle flask and nowel mould assembling face in same level and by bearing, motor outputting power by input shaft by a pair of gear transmission to jack shaft, jack shaft arrives output shaft I by two circular arc herringbone gears by transmission of power, and the spring bearing that jack shaft is corresponding is roller bearing; Input shaft, spring bearing corresponding to output shaft I are double-row conical bearing; Output shaft II and output shaft III are in the left and right sides symmetrical above output shaft I and by bearing, be arranged between raising middle flask and top box mould assembling face; Output shaft I is connected with output shaft III with output shaft II by overdrive gear simultaneously.
2. lubricated reliable building material machinery special reduction gear according to claim 1, it is characterized in that: described nowel bottom is formed with oil sump, on top box surface, be provided with filling oil cover, filling oil cover is connected by oiling pipeline and oil sump, and filling oil cover is provided with the oil filling mechanism for charging-up lubricant oil; In top box, be provided with Oil pump electrical machinery and place plate, Oil pump electrical machinery is placed on Oil pump electrical machinery and places on plate, places plate corresponding position be provided with Oil pump electrical machinery case lid to be opened/closed on top box surface with Oil pump electrical machinery; In oil sump, be provided with the oil pump being connected with Oil pump electrical machinery, oil pump is connected with some nozzles by oil pipe, and arrangement of nozzles is used for gear to be lubricated to engaging gear small gear position at each; On all bearing supports, be provided with oilhole radially, oil pipe is communicated with each oilhole by branch line, for lubricating of bearing.
3. lubricated reliable building material machinery special reduction gear according to claim 2, is characterized in that: described nowel bottom is provided with the swab case communicating with nowel, and the side wall lower ends of swab case is provided with drain oil, and on drain oil, being provided with drains the oil uses plug cock.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420206673.8U CN203770596U (en) | 2014-04-25 | 2014-04-25 | Speed reducer specially for building material machinery with lubrication reliability |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420206673.8U CN203770596U (en) | 2014-04-25 | 2014-04-25 | Speed reducer specially for building material machinery with lubrication reliability |
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CN203770596U true CN203770596U (en) | 2014-08-13 |
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CN201420206673.8U Expired - Fee Related CN203770596U (en) | 2014-04-25 | 2014-04-25 | Speed reducer specially for building material machinery with lubrication reliability |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105065578A (en) * | 2015-07-09 | 2015-11-18 | 安徽淮化股份有限公司 | Speed reducer gear assembly |
CN108591435A (en) * | 2018-05-09 | 2018-09-28 | 浙江顺天传动科技股份有限公司 | The packaging technology of double dynamical self-lubricating test run system with speed reducer |
-
2014
- 2014-04-25 CN CN201420206673.8U patent/CN203770596U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105065578A (en) * | 2015-07-09 | 2015-11-18 | 安徽淮化股份有限公司 | Speed reducer gear assembly |
CN108591435A (en) * | 2018-05-09 | 2018-09-28 | 浙江顺天传动科技股份有限公司 | The packaging technology of double dynamical self-lubricating test run system with speed reducer |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140813 Termination date: 20210425 |
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CF01 | Termination of patent right due to non-payment of annual fee |