CN203764561U - Automatic lithium battery picker - Google Patents
Automatic lithium battery picker Download PDFInfo
- Publication number
- CN203764561U CN203764561U CN201320885163.3U CN201320885163U CN203764561U CN 203764561 U CN203764561 U CN 203764561U CN 201320885163 U CN201320885163 U CN 201320885163U CN 203764561 U CN203764561 U CN 203764561U
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- China
- Prior art keywords
- battery
- station
- servomotor
- lithium battery
- guide rails
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- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 229910052744 lithium Inorganic materials 0.000 title claims abstract description 23
- 230000010365 information processing Effects 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 4
- 238000013461 design Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000012360 testing method Methods 0.000 description 6
- 238000000926 separation method Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model discloses an automatic lithium battery picker, comprising a base, a jacking device, a picking device, a controller and a computer, wherein a main conveyor belt serving as a picking station, an auxiliary conveyor belt serving as an NG battery station and double guide rails erected above the main conveyor belt and the auxiliary conveyor belt are paved on the upper surface of the base; the picking station and the NG battery station are respectively provided with a picking station fixing frame and an NG battery station tray fixing frame; the picking device is erected between the double guide rails through a sliding rod; the jacking device is arranged on the picking station of the main conveyor belt; the computer is provided with a tray database, and the computer is in signal connection with a battery information processing module of the controller; and the controller is connected with a first servo motor of the jacking device and a second servo motor of the picking device through a PLC (programmable logic controller) motion control module. The automatic lithium battery picker has the beneficial effects that the human intervention is reduced, the whole system adopts modularized structural design, and the automatic lithium battery picker can be used as an automatic sorting single machine and can also be integrated on a production line.
Description
Technical field
The utility model relates to a kind of lithium battery automatic selecting machine.
Background technology
Along with the raising of scientific and technological level and popularizing of new energy technology, the utilization rate of lithium battery is more and more higher, in order to improve the service life of lithium battery, need to carry out strict discharging and recharging to lithium battery, the test of aging, voltage and internal resistance, and will automatically lithium battery be carried out to sorting according to the result of Equipment Inspection.
At present, existing lithium battery sorting mode is main mainly with artificial separation greatly, first computer is divided battery according to the data of storage, print with battery panel on the color separation grid paper of battery formation, then after being contrasted by workman, hand-sorting.Such sorting not only the efficiency of separation low, easily cause wrong choosing, and sorting cost is also relatively high.
And relatively advanced sorting mode, although be to carry out sorting by equipment, because the compatibility of equipment is poor, can not adapt to the sorting of most of battery, the having relatively high expectations of the shape to battery, practicality is with regard to corresponding reduction.For the lithium battery of sheet type, its production and test are all positioned at pallet, and in relatively intensive pallet, the requirement of lithium battery access and sorting is also high a lot of than the requirement of general block battery.In the time of access, the bending, scuffing, lug that can cause lithium battery are bending and have an accident; When test, the internal resistance of human body also can affect the result of battery testing, when sorting, also easily causes sorting mistake.Due to needs manual operation, equipment also cannot be accomplished operation automatically in 24 hours.Consider repeatedly and test, reduce costs and reduce under wrong condition, full automatic screening installation arises at the historic moment.
Summary of the invention
The utility model does not have special device for separating batteries to need artificial separation to cause inefficiency operation inconvenience, unsafe problem for current, has proposed a kind of have high integration, high opening, perfect function, advanced and modular lithium battery automatic selecting machine.
Lithium battery automatic selecting machine described in the utility model, it is characterized in that: comprise base, jacking apparatus, sorting plant, controller and computer, described base upper surface is laid as the main belt of selection station, as the auxiliary conveyer belt of NG battery station, is erected at two guide rails of main belt and auxiliary conveyer belt top; Described selection station and described NG battery station are respectively equipped with selection station fixed mount, NG battery station pallet fixed mount; Described sorting plant is located between two guide rails by sliding rod frame; Described jacking apparatus is arranged on the selection station place of main belt; Described computer is provided with pallet database, and described computer is connected with the battery information processing module signal of described controller; Described controller by PLC motion-control module respectively with the first servomotor of described jacking apparatus, be connected with the second servomotor of described sorting plant;
Described jacking apparatus comprises base plate, two the first guide rails parallel to each other, is erected at connecting rod, thimble and first servomotor of the first guide rail top, the output of the first described servomotor is connected with described thimble, the input of the first described servomotor and the transmission of described PLC motion-control module signal;
Described sorting plant comprises installing rack, electric pawl, battery guide axle, the second servomotor, and described installing rack is arranged on described slide bar, and described electric pawl is arranged on described battery guide axle, and electric pawl pick up end down; The output of the second described servomotor is connected with described electric pawl, input is connected with described PLC motion-control module.
Described main belt is vertical with described auxiliary conveyer belt, and described main belt is connected with motor output shaft independently.
The a pair of electric pawl of installation of symmetry on the installing rack of described sorting plant.
Two guide rails are mutually vertical with main belt, and slide bar is vertical with two guide rails, and described two guide rails are in same level.
The first described guide rail is vertical with main belt, and described connecting rod is parallel with described main belt.
Described PLC motion-control module adopts Omron PLC kinetic control system, and the position fixing process of described PLC motion-control module adopts the account form of determining that dead-center position combines with position deviation, and the battery location of different model is positioned and stored.
When operation, first need NG battery tray to put on NG battery station, and by NG battery station pallet fixed mount self-contained battery pallet, then the battery tray of needs selection is sent battery tray into selection station by main belt, after carrying out barcode scanning and obtain pallet information, when battery tray arrives behind fixed position, sensor sensing also carries out pallet location by selection station pallet geometrical clamp, behind location, computer is processed wherein corresponding battery information according to pallet database information, the result that needs sorting battery location and sorting is sent to controller, controller sends instruction by PLC motion-control module to the first servomotor of jacking system, by jacking apparatus and sorting plant move to respective battery under and directly over, the jacking apparatus of battery by thimble by NG battery jack-up, then sorting plant is selected idle electric pawl, open and move down and grasp at battery, after grasping at NG battery, electricity is grabbed rising, sorting plant moves to NG battery station, and NG battery is put into corresponding region, after piling, NG position pallet again NG station pallet is removed to replacing by auxiliary conveyer belt.
The beneficial effects of the utility model are: provide there is high integration, high opening, perfect function, advanced and modular solution.Unit in system is through test, sorting accurately, and system stability, reduces human intervention to greatest extent.Whole system adopts modular structural design, and the unit that both can be used as automatic sorting uses, and also can be integrated on lithium battery production line.Saving system takes up room, and avoids waste, and communication interface unit can be realized good on-site supervision, realizes data sharing, can reach unmanned completely, for the maintenance of system provides convenience.
Brief description of the drawings
Fig. 1 is principle assumption diagram of the present utility model.
Fig. 2 is schematic diagram of the present utility model.
Fig. 3 is battery jacking apparatus structure chart.
Fig. 4 is selection mechanism structure chart.
Detailed description of the invention
Further illustrate the utility model below in conjunction with accompanying drawing
With reference to accompanying drawing:
Lithium battery automatic selecting machine described in the utility model, comprise base 1, jacking apparatus 2, sorting plant 3, controller and computer, described base 1 upper surface is laid as the main belt 11 of selection station 14, as the auxiliary conveyer belt 12 of NG battery station 15, is erected at two guide rails 13 of main belt and auxiliary conveyer belt top; Described selection station and described NG battery station are respectively equipped with selection station fixed mount 111, NG battery station pallet fixed mount 121; Described sorting plant 3 is erected between two guide rails 13 by slide bar 131; Described jacking apparatus 2 is arranged on the selection station place of main belt 11; Described computer is provided with pallet database, and described computer is connected with the battery information processing module signal of described controller; Described controller by PLC motion-control module respectively with the first servomotor of described jacking apparatus, be connected with the second servomotor of described sorting plant;
Described jacking apparatus 2 comprises base plate 21, two the first guide rails 22 parallel to each other, is erected at connecting rod 23, thimble 24 and first servomotor of the first guide rail top, the output of the first described servomotor is connected with described thimble 24, and the input of the first described servomotor is connected with described PLC motion-control module signal;
Described sorting plant 3 comprises installing rack 31, electric pawl 32, battery guide axle 33, the second servomotor, described installing rack 31 is arranged on described slide bar 131, described electric pawl 32 is arranged on described battery guide axle 33, and electric pawl 32 pick up end down; The output of the second described servomotor is connected with described electric pawl 32, input is connected with described PLC motion-control module.
Described main belt 11 is vertical with described auxiliary conveyer belt 12, and described main belt 11 is connected with motor output shaft independently.
The a pair of electric pawl 32 of installation of symmetry on the installing rack 31 of described sorting plant 3.
Two guide rails 13 are mutually vertical with main belt 11, and slide bar 131 is vertical with two guide rails 13, and described two guide rails 13 are in same level.
The first described guide rail 22 is vertical with main belt 11, and described connecting rod 23 is parallel with described main belt 11.
Described PLC motion-control module adopts Omron PLC kinetic control system, and the position fixing process of described PLC motion-control module adopts the account form of determining that dead-center position combines with position deviation, and the battery location of different model is positioned and stored.
When operation, first need NG battery tray to put on NG battery station, and by NG battery station pallet fixed mount self-contained battery pallet, then the battery tray of needs selection is sent battery tray into selection station by main belt, after carrying out barcode scanning and obtain pallet information, when battery tray arrives behind fixed position, sensor sensing also carries out pallet location by selection station pallet geometrical clamp, behind location, computer is processed wherein corresponding battery information according to pallet database information, the result that needs sorting battery location and sorting is sent to controller, controller sends instruction by PLC motion-control module to the first servomotor of jacking system, by jacking apparatus and sorting plant move to respective battery under and directly over, the jacking apparatus of battery by thimble by NG battery jack-up, then sorting plant is selected idle electric pawl, open and move down and grasp at battery, after grasping at NG battery, electricity is grabbed rising, sorting plant moves to NG battery station, and NG battery is put into corresponding region, after piling, NG position pallet again NG station pallet is removed to replacing by auxiliary conveyer belt.
Content described in this description embodiment is only enumerating of way of realization to utility model design; protection domain of the present utility model should not be regarded as only limiting to the concrete form that embodiment states, protection domain of the present utility model also comprises that those skilled in the art conceive the equivalent technologies means that can expect according to the utility model.
Claims (5)
1. lithium battery automatic selecting machine, it is characterized in that: comprise base, jacking apparatus, sorting plant, controller and computer, described base upper surface is laid as the main belt of selection station, as the auxiliary conveyer belt of NG battery station, is erected at two guide rails of main belt and auxiliary conveyer belt top; Described selection station and described NG battery station are respectively equipped with selection station fixed mount, NG battery station pallet fixed mount; Described sorting plant is located between two guide rails by sliding rod frame; Described jacking apparatus is arranged on the selection station place of main belt; Described computer is provided with pallet database, and described computer is connected with the battery information processing module signal of described controller; Described controller by PLC motion-control module respectively with the first servomotor of described jacking apparatus, be connected with the second servomotor of described sorting plant;
Described jacking apparatus comprises base plate, two the first guide rails parallel to each other, is erected at connecting rod, thimble and first servomotor of the first guide rail top, the output of the first described servomotor is connected with described thimble, and the input of the first described servomotor is connected with described PLC motion-control module signal;
Described sorting plant comprises installing rack, electric pawl, battery guide axle, the second servomotor, and described installing rack is arranged on described slide bar, and described electric pawl is arranged on described battery guide axle, and electric pawl pick up end down; The output of the second described servomotor is connected with described electric pawl, input is connected with described PLC motion-control module.
2. lithium battery automatic selecting machine as claimed in claim 1, is characterized in that: described main belt is vertical with described auxiliary conveyer belt, and described main belt is connected with motor output shaft independently.
3. lithium battery automatic selecting machine as claimed in claim 2, is characterized in that: a pair of electric pawl of installation of symmetry on the installing rack of described sorting plant.
4. lithium battery automatic selecting machine as claimed in claim 3, is characterized in that: two guide rails are mutually vertical with main belt, and slide bar is vertical with two guide rails, and described two guide rails are in same level.
5. lithium battery automatic selecting machine as claimed in claim 4, is characterized in that: the first described guide rail is vertical with main belt, and described connecting rod is parallel with described main belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320885163.3U CN203764561U (en) | 2013-12-28 | 2013-12-28 | Automatic lithium battery picker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320885163.3U CN203764561U (en) | 2013-12-28 | 2013-12-28 | Automatic lithium battery picker |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203764561U true CN203764561U (en) | 2014-08-13 |
Family
ID=51281809
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320885163.3U Expired - Lifetime CN203764561U (en) | 2013-12-28 | 2013-12-28 | Automatic lithium battery picker |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203764561U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736671A (en) * | 2013-12-28 | 2014-04-23 | 浙江杭可科技有限公司 | Automatic lithium battery picker |
-
2013
- 2013-12-28 CN CN201320885163.3U patent/CN203764561U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103736671A (en) * | 2013-12-28 | 2014-04-23 | 浙江杭可科技有限公司 | Automatic lithium battery picker |
| CN103736671B (en) * | 2013-12-28 | 2016-03-30 | 浙江杭可科技股份有限公司 | Automatic lithium battery picker |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Hangzhou City, Zhejiang Province, Yang Jia Qiao 310017 No. 79 Jianggan District Patentee after: ZHEJIANG HANGKE TECHNOLOGIES Co.,Ltd. Address before: Hangzhou City, Zhejiang Province, Yang Jia Qiao 310017 No. 79 Jianggan District Patentee before: ZHEJIANG HANGKE TECHNOLOGIES Co.,Ltd. |
|
| CX01 | Expiry of patent term |
Granted publication date: 20140813 |
|
| CX01 | Expiry of patent term |