CN203760238U - Automatic resistor jacketing machine - Google Patents
Automatic resistor jacketing machine Download PDFInfo
- Publication number
- CN203760238U CN203760238U CN201420096758.5U CN201420096758U CN203760238U CN 203760238 U CN203760238 U CN 203760238U CN 201420096758 U CN201420096758 U CN 201420096758U CN 203760238 U CN203760238 U CN 203760238U
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- China
- Prior art keywords
- sleeve pipe
- resistance
- wheel
- handing
- idler
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
The utility model relates to an automatic resistor jacketing machine which belongs to the technical field of electronic element machining device. The automatic resistor jacketing machine comprises a feeding device, a transmission device and a jacketing device, which are sequentially fixed on a stander, wherein a baking device is arranged on the outer circle of the jacketing device. The feeding device comprises a vibration-type feeder, a blanking device, a grinding device, a transition wheel, a bridge wheel and an arch assembly. The jacketing device comprises a bushing feeding device, a bushing in-place device, a station turntable, a resistor clamp, a clamp opening device and a resistor positioning device, and the clamp opening device, the bushing feeding device, the bushing in-place device and a clamp opening bulge are sequentially arranged on the outer circle of the station turntable along the circumferential direction. The automatic resistor jacketing machine is simple, compact and reasonable in structure, the automatic mechanical machining way is used for substituting the traditional manual way, and the automatic resistor jacketing machine has the advantages of high production efficiency, high production quality and low production cost.
Description
Technical field
The utility model relates to a kind of resistance automatic jacketing machine, belongs to and electronic devices and components technical field of processing equipment.
Background technology
Resistance is widely used in the manufacture process of electronic product as a kind of important electronic devices and components.Before electronic product manufacture, production firm need process resistance bulk cargo through cover heat-shrink tube.
Existing resistor housing plumber skill generally adopts manual type, by manual mode, carries out the processing of resistor housing heat-shrink tube.Above-mentioned traditional manual mode exists that production efficiency is low, production cost is high and the defect of unstable product quality.
Summary of the invention
The purpose of this utility model is to overcome above-mentioned weak point, thereby provide a kind of resistance automatic jacketing machine, adopt automated mechanical equipment to replace traditional manual mode, can high efficiency, carry out the processing of resistor housing heat-shrink tube in high quality, improve enterprises production efficiency, largely saved production cost.
The technical scheme providing according to the utility model, resistance automatic jacketing machine comprises frame, it is characterized in that: fixedly pay-off, transmission device and casing bit successively in frame, casing bit outer ring is provided with apparatus for baking; Described pay-off involving vibrations formula feed appliance, blanking device, rolling device, handing-over wheel, idler and protect bow assembly, handing-over wheel and idler are rotatably installed in frame, and idler drives the rotation of handing-over wheel by drive sprocket mechanism; Handing-over wheel and idler are located along the same line, and the axle center of handing-over wheel and idler is positioned at sustained height and on both, along the circumferential direction the resistance draw-in groove number of distribution is equal; Directly over handing-over wheel, be provided with blanking device, on blanking device, connect vibration feeder; Between handing-over wheel and idler, be provided with rolling device, between handing-over wheel and rolling device, be provided with and protect bow assembly; Described rolling device comprises two rolling wheel pedestals, rotates a rolling wheel is installed on each rolling wheel pedestal, and each rolling wheel bottom is provided with one and rolls base; Between two rolling wheels, by the transmission of rolling wheel driving belt, be synchronized with the movement; Described casing bit comprises sleeve pipe apparatus for feeding, sleeve pipe put in place device, station turnplate, resistor clamp, fixture device for opening and resistance positioner, station turnplate is rotatably installed in frame, station turnplate is along the circumferential direction evenly provided with a plurality of resistor clamps, and each resistor clamp front end is provided with a dop; In station turnplate outer ring, be along the circumferential direction provided with successively put in place device and fixture of fixture device for opening, sleeve pipe feed arrangement, sleeve pipe and open projection; Resistance positioner is positioned at casing bit and pay-off junction, and resistance is transported to casing bit by resistance positioner from pay-off; Described transmission device comprises servomotor, worm type of reduction gearing and is connected to the speed increasing gear pair on worm type of reduction gearing, the rotation of driven by servomotor station turnplate, and station turnplate is connected and is driven idler and rolling wheel to rotate by worm type of reduction gearing.
Further, drive sprocket mechanism comprises and is fixed on the handing-over wheel sprocket on handing-over wheel and is fixed on the idler sprocket wheel on idler, and idler sprocket wheel connects to drive by driving chain and joins wheel sprocket and rotate; Driving chain is provided with lacing film.
Further, blanking device comprises blanking plate, and blanking plate upper end is provided with the hopper of charging, is evenly provided with from top to bottom a plurality of bending plates on blanking plate, and a plurality of bending plates form blanking channel.
Further, protect bow assembly and comprise alignment pin, alignment pin is provided with two and protects bow plate.
Further, the resistance card trench bottom of idler is provided with the electromagnet of absorption resistance.
Further, sleeve pipe feed arrangement comprises sleeve pipe feeding substrate, rotates two idle pulleys and two feed wheels are installed on sleeve pipe feeding substrate, and feed wheel is driven and rotated by sleeve pipe feeding motor; Sleeve pipe feeding substrate feed end is provided with sleeve pipe locating piece, and sleeve pipe feeding substrate discharge end is provided with locating clip, and locating clip is driven by positioning cylinder; Locating clip lower end is provided with cutting knife, and cutting knife is connected on cutting knife cam, and cutting knife cam is driven and rotated by cutter motor.
Further, the sleeve pipe device that puts in place comprises sleeve pipe positioning cylinder and is connected to the guide pipe of sleeve pipe positioning cylinder front end.
Further, fixture device for opening comprises the cam of opening being connected on opening motor and opening motor.
Further, resistance positioner comprises material transducer and the spacer that is connected to material sensor front end.
Compared with the prior art the utility model has the following advantages:
The utility model is simple in structure, compact, reasonable, has realized automated machine processing mode and has replaced traditional manual mode, has advantages of that production efficiency is high, the quality of production is high and production cost is low.
Accompanying drawing explanation
Fig. 1 is the utility model front view.
Fig. 2 is the utility model rearview.
Fig. 3 is A place enlarged drawing in Fig. 2.
Fig. 4 is casing bit structural representation.
Fig. 5 is sleeve pipe apparatus for feeding structural representation.
Description of reference numerals: 1-frame, 2-pay-off, 2.1-vibration feeder, 2.2-blanking device 2.2.1-hopper, 2.2.2-blanking plate, 2.2.3-bending plate, 2.3-rolling device, 2.3.1-rolling wheel, 2.3.2-rolling wheel pedestal, 2.3.1-rolling wheel pedestal, 2.3.2-rolling wheel, 2.3.3-roll base, 2.3.4-rolling wheel driving belt, 2.4-joins wheel, 2.5-idler, 2.5.1-card holding trough, 2.5.2-electromagnet, 2.6-protects bow assembly, 2.6.1-protect bow plate, 6.2-alignment pin, 2.7-drive sprocket mechanism, 2.7.1-join wheel sprocket, 2.7.2-idler sprocket wheel, 2.7.3-driving chain, 2.7.4-lacing film, 3-casing bit, 3.1-sleeve pipe feed arrangement, 3.1.1-sleeve pipe feeding motor, 3.1.2-feed is taken turns, 3.1.3-idle pulley, 3.1.4-positioning cylinder, 3.1.5-locating clip, 3.1.6-cutter motor, 3.1.7-cutting knife, 3.1.8-cutting knife cam, 3.1.9-sleeve pipe locating piece, 3.1.10-sleeve pipe feeding substrate, the 3.2-sleeve pipe device that puts in place, 3.2.1-sleeve pipe positioning cylinder, 3.2.2-guide pipe, 3.3-station turnplate, 3.4-resistor clamp, 3.5-fixture device for opening, 3.5.1-open motor, 3.5.2-open cam, 3.6-resistance positioner, 3.6.1-material transducer, 3.6.2-spacer, 3.7-fixture is opened projection, 4-apparatus for baking, 5-transmission device, 5.1-servomotor, 5.2-worm type of reduction gearing, 5.3-speed increasing gear pair.
Embodiment
The utility model is further described in connection with the embodiment in accompanying drawing below:
As shown in Fig. 1 ~ 5, the utility model mainly comprises frame 1, fixedly pay-off 2, transmission device 5 and casing bit 3 successively in frame 1, casing bit 3 outer rings are provided with apparatus for baking 4(concrete structure or model).
Described pay-off 2 involving vibrations formula feed appliances 2.1, blanking device 2.2, rolling device 2.3, handing-over wheel 2.4, idler 2.5 and protect bow assembly 2.6, handing-over wheel 2.4 and idler 2.5 are rotatably installed in frame 1, and idler 2.5 drives handing-over wheel 2.4 to rotate by drive sprocket mechanism 2.7.Handing-over wheel 2.4 and idler 2.5 are located along the same line.The axle center of handing-over wheel 2.4 and idler 2.5 is positioned at sustained height and on both, along the circumferential direction the resistance draw-in groove number of distribution is equal.The resistance card trench bottom of described idler 2.5 is provided with the electromagnet of absorption resistance.
Described drive sprocket mechanism 2.7 comprises and is fixed on the handing-over wheel sprocket 2.7.1 on handing-over wheel 2.4 and is fixed on the idler sprocket wheel 2.7.2 on idler 2.5, and idler sprocket wheel 2.7.2 is connected and driven handing-over wheel sprocket 2.7.1 to rotate by driving chain 2.7.3.Driving chain 2.7.3 is provided with lacing film 2.7.4, and on handing-over wheel 2.4, the resistance of rotation is advanced by lacing film 2.7.4 band trend idler 2.5.
Directly over handing-over wheel 2.4, be provided with blanking device 2.2, on blanking device 2.2, connect vibration feeder 2.1.Between handing-over wheel 2.4 and idler 2.5, be provided with rolling device 2.3, between handing-over wheel 2.4 and rolling device 2.3, be provided with and protect bow assembly 2.6.
Described blanking device 2.2 comprises blanking plate 2.2.2, and blanking plate 2.2.2 upper end is provided with the hopper 2.2.1 of charging, is evenly provided with from top to bottom a plurality of bending plate 2.2.3 on blanking plate 2.2.2, and a plurality of bending plate 2.2.3 form blanking channel.
Described rolling device 2.3 comprises two rolling wheel pedestal 2.3.1, and upper rotation of each rolling wheel pedestal 2.3.1 installed a rolling wheel 2.3.2, and each rolling wheel 2.3.2 bottom is provided with one and rolls base 2.3.3.Lacing film 2.7.4 on driving chain 2.7.3 drives resistance through rolling wheel 2.3.2 and rolls between base 2.3.3, by rolling wheel 2.3.2, resistance stitch is ground to straight.Between two rolling wheel 2.3.2, by rolling wheel driving belt 2.3.4 transmission, be synchronized with the movement.
The described bow assembly 2.6 that protects comprises alignment pin 2.6.2, and alignment pin 2.6.2 is provided with two and protects bow plate 2.6.1.Electrical resistance handing-over wheel 2.4 rotations in the resistance card tankage of handing-over wheel 2.4 fall on the lacing film 2.7.4 of driving chain 2.7.3 in rotary course after protecting the protection of bow assembly 2.6.
Described casing bit 3 comprises sleeve pipe apparatus for feeding 3.1, sleeve pipe put in place device 3.2, station turnplate 3.3, resistor clamp 3.4, fixture device for opening 3.5 and resistance positioner 3.6, station turnplate 3.3 is rotatably installed in frame 1, station turnplate 3.3 is along the circumferential direction evenly provided with a plurality of resistor clamps 3.4, and each resistor clamp 3.4 front end is provided with a dop.In station turnplate 3.3 outer rings, be along the circumferential direction provided with successively put in place device 3.2 and fixture of fixture device for opening 3.5, sleeve pipe feed arrangement 3.1, sleeve pipe and open projection 3.7.Resistance positioner 3.6 is positioned at casing bit 3 and pay-off 2 junctions, and resistance is transported to casing bit 3 by resistance positioner 3.6 from pay-off 2.
Described sleeve pipe feed arrangement 3.1 comprises sleeve pipe feeding substrate 3.1.10, and upper rotation of sleeve pipe feeding substrate 3.1.10 installed two idle pulley 3.1.3 and two feed wheel 3.1.2, and feed wheel 3.1.2 is driven and rotated by sleeve pipe feeding motor 3.1.1.Sleeve pipe feeding substrate 3.1.10 feed end is provided with sleeve pipe locating piece 3.1.9, and sleeve pipe feeding substrate 3.1.10 discharge end is provided with locating clip 3.1.5, and locating clip 3.1.5 is driven by positioning cylinder 3.1.4.Locating clip 3.1.5 lower end is provided with cutting knife 3.1.7, and it is upper that cutting knife 3.1.7 is connected to cutting knife cam 3.1.8, and cutting knife cam 3.1.8 is driven and rotated by cutter motor 3.1.6.
The described sleeve pipe device 3.2 that puts in place comprises sleeve pipe positioning cylinder 3.2.1 and is connected to the guide pipe 3.2.2 of sleeve pipe positioning cylinder 3.2.1 front end.
Described fixture device for opening 3.5 comprise be connected on opening motor 3.5.1 and opening motor 3.5.1 open cam 3.5.2.Open motor 3.5.1 control and open the resistor clamp 3.4 that cam 3.5.2 opens rotation, thus the resistance on gripping resistance positioner 3.6.
Described resistance positioner 3.6 comprises material transducer 3.6.1 and is connected to the spacer 3.6.2 of material transducer 3.6.1 front end.
Described transmission device 5 comprises servomotor 5.1, worm type of reduction gearing 5.2 and is connected to speed increasing gear on worm type of reduction gearing 5.2 to 5.3, servomotor 5.1 drives station turnplate 3.3 to rotate, and station turnplate 3.3 is connected and driven idler 2.5 and rolling wheel 2.3.2 to rotate by worm type of reduction gearing 5.2.
Operation principle of the present utility model and process: add man-hour utilizing the utility model to carry out resistor housing heat-shrink tube, in the hopper that bulk cargo resistance is first sent into blanking device by vibration feeder.Under Action of Gravity Field, through blanking plate, spacing the falling at bending plate joins in the resistance card tankage of taking turns resistance; Servomotor drives station turnplate to rotate simultaneously, then drives idler, handing-over wheel and rolling wheel to rotate through worm type of reduction gearing.Electrical resistance handing-over wheel rotation in the resistance card tankage of handing-over wheel, in rotary course, after protecting the protection of bending assembly, fall on the lacing film of driving chain, resistance is along with the transmission of driving chain enters rolling device, by rolling wheel, resistance stitch ground to straight rolling on base.Resistance after grinding directly enters in the resistance card tankage of idler through the absorption of the transmission of driving chain and the electromagnet of idler again.Along with the rotation of idler, resistance falls on the spacer of resistance positioner.Material transducer on resistance positioner detects after resistance, controls the rotation of opening motor of fixture device for opening, the rotation of opening cam, thus control opening of fixture.When fixture rotates to resistance positioner position with station turnplate, fixture is opened dop gripping resistance stitch under fixture is opened cam wheel, and continues to rotate to the station at sleeve pipe apparatus for feeding place.Then servomotor stops operating under PLC controls, now sleeve pipe apparatus for feeding under sleeve pipe feeding motor, cutter motor and positioning cylinder effect, realize heat-shrink tube to resistance slightly wear and heat-shrink tube cuts off, can by PLC control sleeve pipe feeding motor rotational speed regulation heat-shrink tube wear length.Heat-shrink tube slightly wears rear station turnplate rotation and enters next station and stop operating.Put in place the guide pipe of device of sleeve pipe promotes heat-shrink tube and is further inserted in resistance, carries out smart sleeve pipe.After resistance after essence sleeve pipe, with station turnplate rotation, heat-shrink tube, through apparatus for baking baking contraction, wraps resistance.Resistor clamp rotates with station turnplate, and in frame, fixture is opened under projection effect and opened, and the finished product of cover tube resistor falls into resistor collecting device.
Claims (9)
1. a resistance automatic jacketing machine, comprise frame (1), it is characterized in that: fixedly pay-off (2), transmission device (5) and casing bit (3) successively in frame (1), casing bit (3) outer ring is provided with apparatus for baking (4); Described pay-off (2) involving vibrations formula feed appliance (2.1), blanking device (2.2), rolling device (2.3), handing-over are taken turns (2.4), idler (2.5) and are protected bow assembly (2.6), it is upper that handing-over wheel (2.4) and idler (2.5) are rotatably installed in frame (1), and idler (2.5) drives handing-over wheel (2.4) to rotate by drive sprocket mechanism (2.7); Handing-over wheel (2.4) and idler (2.5) are located along the same line, and the axle center of handing-over wheel (2.4) and idler (2.5) is positioned at sustained height and on both, along the circumferential direction the resistance draw-in groove number of distribution is equal; Directly over handing-over wheel (2.4), be provided with blanking device (2.2), the upper vibration feeder (2.1) that connects of blanking device (2.2); Between handing-over wheel (2.4) and idler (2.5), be provided with rolling device (2.3), between handing-over wheel (2.4) and rolling device (2.3), be provided with and protect bow assembly (2.6); Described rolling device (2.3) comprises two rolling wheel pedestals (2.3.1), and upper rotation of each rolling wheel pedestal (2.3.1) installed a rolling wheel (2.3.2), and each rolling wheel (2.3.2) bottom is provided with one and rolls base (2.3.3); Between two rolling wheels (2.3.2), by rolling wheel driving belt (2.3.4) transmission, be synchronized with the movement; Described casing bit (3) comprises sleeve pipe apparatus for feeding (3.1), sleeve pipe put in place device (3.2), station turnplate (3.3), resistor clamp (3.4), fixture device for opening (3.5) and resistance positioner (3.6), station turnplate (3.3) is rotatably installed in frame (1), station turnplate (3.3) is along the circumferential direction evenly provided with a plurality of resistor clamps (3.4), and each resistor clamp (3.4) front end is provided with a dop; In station turnplate (3.3) outer ring, be along the circumferential direction provided with successively put in place device (3.2) and fixture of fixture device for opening (3.5), sleeve pipe feed arrangement (3.1), sleeve pipe and open projection (3.7); Resistance positioner (3.6) is positioned at casing bit (3) and pay-off (2) junction, and resistance is transported to casing bit (3) by resistance positioner (3.6) from pay-off (2); Described transmission device (5) comprises servomotor (5.1), worm type of reduction gearing (5.2) and is connected to speed increasing gear on worm type of reduction gearing (5.2) to (5.3), servomotor (5.1) drives station turnplate (3.3) to rotate, and station turnplate (3.3) is connected and driven idler (2.5) and rolling wheel (2.3.2) to rotate by worm type of reduction gearing (5.2).
2. resistance automatic jacketing machine as claimed in claim 1, it is characterized in that: described drive sprocket mechanism (2.7) comprises that being fixed on handing-over takes turns the handing-over wheel sprocket (2.7.1) on (2.4) and be fixed on the idler sprocket wheel (2.7.2) on idler (2.5), and idler sprocket wheel (2.7.2) is connected and driven handing-over wheel sprocket (2.7.1) rotation by driving chain (2.7.3); Driving chain (2.7.3) is provided with lacing film (2.7.4).
3. resistance automatic jacketing machine as claimed in claim 1, it is characterized in that: described blanking device (2.2) comprises blanking plate (2.2.2), blanking plate (2.2.2) upper end is provided with the hopper (2.2.1) of charging, blanking plate is evenly provided with a plurality of bending plates (2.2.3) on (2.2. 2) from top to bottom, and a plurality of bending plates (2.2.3) form blanking channel.
4. resistance automatic jacketing machine as claimed in claim 1, is characterized in that: described in protect bow assembly (2.6) and comprise alignment pin (2.6.2), alignment pin (2.6.2) is provided with two and protects bow plate (2.6.1).
5. resistance automatic jacketing machine as claimed in claim 1, is characterized in that: the resistance card trench bottom of described idler (2.5) is provided with the electromagnet of absorption resistance.
6. resistance automatic jacketing machine as claimed in claim 1, it is characterized in that: described sleeve pipe feed arrangement (3.1) comprises sleeve pipe feeding substrate (3.1.10), the upper rotation of sleeve pipe feeding substrate (3.1.10) installed two idle pulleys (3.1.3) and two feed wheels (3.1.2), and feed wheel (3.1.2) is driven and rotated by sleeve pipe feeding motor (3.1.1); Sleeve pipe feeding substrate (3.1.10) feed end is provided with sleeve pipe locating piece (3.1.9), and sleeve pipe feeding substrate (3.1.10) discharge end is provided with locating clip (3.1.5), and locating clip (3.1.5) is driven by positioning cylinder (3.1.4); Locating clip (3.1.5) lower end is provided with cutting knife (3.1.7), and it is upper that cutting knife (3.1.7) is connected to cutting knife cam (3.1.8), and cutting knife cam (3.1.8) is driven and rotated by cutter motor (3.1.6).
7. resistance automatic jacketing machine as claimed in claim 1, is characterized in that: the described sleeve pipe device (3.2) that puts in place comprises sleeve pipe positioning cylinder (3.2.1) and is connected to the guide pipe (3.2.2) of sleeve pipe positioning cylinder (3.2.1) front end.
8. resistance automatic jacketing machine as claimed in claim 1, is characterized in that: described fixture device for opening (3.5) comprise be connected on opening motor (3.5.1) and opening motor (3.5.1) open cam (3.5.2).
9. resistance automatic jacketing machine as claimed in claim 1, is characterized in that: described resistance positioner (3.6) comprises material transducer (3.6.1) and is connected to the spacer (3.6.2) of material transducer (3.6.1) front end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420096758.5U CN203760238U (en) | 2014-03-04 | 2014-03-04 | Automatic resistor jacketing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420096758.5U CN203760238U (en) | 2014-03-04 | 2014-03-04 | Automatic resistor jacketing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203760238U true CN203760238U (en) | 2014-08-06 |
Family
ID=51255484
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420096758.5U Withdrawn - After Issue CN203760238U (en) | 2014-03-04 | 2014-03-04 | Automatic resistor jacketing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203760238U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103794319A (en) * | 2014-03-04 | 2014-05-14 | 无锡华普微电子有限公司 | Automatic resistor jacketing machine |
| CN108480760A (en) * | 2018-05-28 | 2018-09-04 | 千志电子科技（湖北）有限公司 | A kind of cutting machine |
-
2014
- 2014-03-04 CN CN201420096758.5U patent/CN203760238U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103794319A (en) * | 2014-03-04 | 2014-05-14 | 无锡华普微电子有限公司 | Automatic resistor jacketing machine |
| CN103794319B (en) * | 2014-03-04 | 2016-08-17 | 无锡华普微电子有限公司 | Resistance automatic jacketing machine |
| CN108480760A (en) * | 2018-05-28 | 2018-09-04 | 千志电子科技（湖北）有限公司 | A kind of cutting machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140806 Effective date of abandoning: 20160817 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |