CN113843625A - Split type gear box machining and assembling tool and assembling method thereof - Google Patents
Split type gear box machining and assembling tool and assembling method thereof Download PDFInfo
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- CN113843625A CN113843625A CN202111155020.2A CN202111155020A CN113843625A CN 113843625 A CN113843625 A CN 113843625A CN 202111155020 A CN202111155020 A CN 202111155020A CN 113843625 A CN113843625 A CN 113843625A
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000003754 machining Methods 0.000 title claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 17
- 238000004080 punching Methods 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 230000009471 action Effects 0.000 claims description 6
- 238000005553 drilling Methods 0.000 claims description 3
- 238000004806 packaging method and process Methods 0.000 claims description 3
- 239000013589 supplement Substances 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 17
- 238000010079 rubber tapping Methods 0.000 description 15
- 238000009434 installation Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
Abstract
The invention discloses a split type gear box processing and assembling tool and an assembling method thereof, belonging to the technical field of split type gear boxes.
Description
Technical Field
The invention relates to the technical field of split type gear boxes, in particular to a split type gear box machining and assembling tool and an assembling method thereof.
Background
The gearbox is widely applied, for example, in a wind generating set, and is an important mechanical component widely applied in the wind generating set, and the gearbox mainly has the function of transmitting power generated by a wind wheel under the action of wind power to a generator and enabling the generator to obtain a corresponding rotating speed.
The gearbox bears the acting force from the wind wheel and the counter force generated during gear transmission, and has enough rigidity to bear the action of force and moment, so as to prevent deformation and ensure the transmission quality.
The existing split type gear box is detachable, the internal gear is conveniently detached and installed, when the existing split type gear box is machined, threaded holes need to be drilled in the surface of the split type gear box, the split type gear box is placed into an assembly flow production line, and an in-box gear is installed through a mechanical arm.
Disclosure of Invention
The invention is provided in view of the above and/or the problems existing in the existing split type gearbox processing and assembling tool and the assembling method thereof.
Therefore, the invention aims to provide a split type gear box machining and assembling tool and an assembling method thereof.
To solve the above technical problem, according to an aspect of the present invention, the present invention provides the following technical solutions:
the utility model provides a split type gear box processing assembly fixture, it includes: the feeding conveyor further comprises a gear box arranged on the upper surface of the feeding conveyor, a punching device arranged at the upper end of the feeding conveyor, a blanking conveyor connected to the right end of the feeding conveyor, a height adjusting device arranged in the middle of the surface of the right end of the blanking conveyor, limiting devices arranged at two ends of the height adjusting device, an assembling device connected to the left end of the height adjusting device, and a mechanical arm arranged on the left side of the bottom side of the assembling device.
As a preferred scheme of the split type gearbox processing and assembling tool, the tool comprises: and guide pulleys are arranged at two ends of the inner wall of the feeding conveyor.
As a preferred scheme of the split type gearbox processing and assembling tool, the tool comprises: guide grooves are formed in two ends of the outer wall of the gear box, and guide pulleys are arranged inside the guide grooves.
As a preferred scheme of the split type gearbox processing and assembling tool, the tool comprises: perforating device includes the drive case, the drive case both ends are equipped with the lug, bolt installation telescopic link is passed through to the lug bottom, the bolt installation is passed through in the top both sides at material loading conveyer to the telescopic link bottom, bolt installation driving motor is passed through at drive case top center, the belt is connected to the driving motor output, the live-rollers is connected to the belt other end, the live-rollers evenly sets up around the inside of drive case, the inside of drive case all rotates all around and connects the live-rollers, live-rollers bottom welding screw thread drill bit.
As a preferred scheme of the split type gearbox processing and assembling tool, the tool comprises: a placing groove is formed in the surface of a conveying belt of the blanking conveyor, and a gear box is placed in the placing groove.
As a preferred scheme of the split type gearbox processing and assembling tool, the tool comprises: the height adjusting device comprises a fixed plate, the bottom end of the fixed plate is welded at the right end of the outer wall of the blanking conveyor, a bolt placing plate is arranged at the top end of the fixed plate, the right end of the surface of the bolt placing plate passes through the bottom end of a vertical telescopic rod installed by a bolt, the top end of the vertical telescopic rod is installed at the bottom end of a connecting plate by a bolt, the left end of the connecting plate passes through a transverse telescopic rod installed by a bolt, and the left end of the transverse telescopic rod passes through a right end side face installed on the assembling device by a bolt.
As a preferred scheme of the split type gearbox processing and assembling tool, the tool comprises: the limiting device comprises limiting rods, the limiting rods are arranged at two ends of the connecting plate, limiting blocks are arranged at the left end of the inner wall of the connecting plate, the limiting blocks are connected inside the limiting grooves in a sliding mode, and the limiting grooves are arranged inside the assembling device.
As a preferred scheme of the split type gearbox processing and assembling tool, the tool comprises: the assembling device comprises a top plate, a bolt is installed at the right end of the outer wall of the top plate through a transverse telescopic rod, a hydraulic cylinder is installed on the right side of the top end of the top plate through a bolt, the output end of the hydraulic cylinder is installed at the top end of a rotating motor through a bolt, a supporting type telescopic rod is installed through bolts on two sides of the bottom end of the top plate, the bottom end of the supporting type telescopic rod is installed at two sides of the top end of an assembling box through bolts, the output end of the assembling box is connected with a rotating sleeve block through a transmission strip, the rotating sleeve block is evenly arranged around the inside of the assembling box, the inside of the assembling box is connected with the rotating sleeve block in a rotating mode all around, a bolt groove is formed in the bottom end of the inside of the rotating sleeve block, and a magnetic block is fixedly connected to the top end of the bolt groove.
As a preferred scheme of the split type gearbox processing and assembling tool, the tool comprises: the mechanical arms are arranged on two sides of the bottom end of the top plate.
An assembling method of a split type gear box machining and assembling tool comprises the following operation steps:
s1: the gear box is placed on a feeding conveyor to be driven, and the pulleys are inserted into the guide grooves at the two ends of the gear box along the trend, so that the gear box is prevented from deviating during conveying;
s2: when the gear box is conveyed to the bottom end of the driving box by the feeding conveyor, the operation is stopped, and at the moment, the driving motor is started to drive the belt to transmit, so that the rotating roller rotates around the inside of the driving box, and the threaded drill bit at the bottom end of the rotating roller rotates;
s3: then, the telescopic rod is started to drive the driving box to descend, so that the threaded drill bit drills holes on the periphery of the surface of the gear box;
s4: after drilling is finished, the driving box is restored to the initial position;
s5: starting the feeding conveyor again, conveying the gear box with the punched holes to the discharging conveyor, and starting the mechanical arm to move the gear box into the placing groove on the surface of the conveying belt so as to limit the gear box;
s6: starting the vertical telescopic rod and the mechanical arm, enabling the vertical telescopic rod to be matched with the mechanical arm, adjusting the height of the mechanical arm, and assembling the gear box;
s7: after the gear box is assembled, starting a hydraulic cylinder to enable the hydraulic cylinder to drive the assembling box to move downwards to the surface of the bolt placing plate, enabling the magnetic blocks in the rotary sleeve block to adsorb the bolts on the periphery of the bolt placing plate, and enabling the assembling box to restore to the initial position;
s8: at the moment, the workers supplement the bolts in the bolt placing plates, so that the next assembly is facilitated;
s9: the vertical telescopic rod is started to drive the top plate to move towards the left end, the limiting blocks slide in the limiting grooves at two ends in the top plate, and when the limiting blocks slide to the rightmost end of the limiting grooves, the assembly box is just above the gear box;
s10: starting the hydraulic cylinder again at the moment, enabling the hydraulic cylinder to drive the rotary sleeve block to move downwards, so that the bolts adsorbed by the rotary sleeve block are inserted into threaded holes on the periphery of the top end of the gear box, starting the rotary motor again, enabling the rotary motor to drive the rotary sleeve block to rotate under the action of the transmission strip, further enabling the bolts in the rotary sleeve block to tap the threaded holes on the periphery of the upper end surface of the gear box, enabling the gear box to be connected with the gear cover, and enabling the assembly box to recover to the initial position;
s11: and starting the blanking conveyor, and conveying the assembled gear box to a packaging production line.
Compared with the prior art: when the gear box is placed on a feeding conveyor for transmission, the pulleys are inserted into the guide grooves at the two ends of the gear box along the same trend, so that the pulleys limit the gear box, the gear box is prevented from shifting during conveying, and the effect of increasing the punching accuracy of the punching device is achieved;
after the punching operation is finished, the feeding conveyor continues to transmit, the gear box is conveyed to the discharging conveyor, and the gear box is placed in the placing groove in the surface of the conveying belt by driving the mechanical arm, so that the gear box is limited, the tapping accuracy is improved, and the effect that the bolt and the gear box are damaged due to the fact that holes and bolts deviate in the tapping process is avoided;
when the gear box is assembled, the height of the mechanical arm is controlled by starting the vertical telescopic rod, so that the gear box can be conveniently assembled by the mechanical arm;
when the transverse telescopic rod pushes the top plate to move towards the left end, the limiting block limits and guides the top plate in the limiting groove to prevent the top plate from shifting during movement, and when the limiting block slides to the rightmost end of the limiting groove, the assembly box is just above the gear box, so that the effect of increasing the tapping accuracy is achieved;
when the operation, need not artificial intervention, independently accomplish punching, assembly and tapping operation, and then reach and increase production rate, and reduce personnel labour's loss, reduce the effect of personnel cost.
Drawings
FIG. 1 is a schematic view of an overall top view configuration provided by the present invention;
FIG. 2 is a schematic view of a gearbox configuration provided by the present invention;
FIG. 3 is a schematic structural view of a punching apparatus according to the present invention;
FIG. 4 is a schematic view of the inner structure of the punching apparatus according to the present invention;
FIG. 5 is a schematic left-side view of the assembling apparatus according to the present invention;
FIG. 6 is a schematic view of the internal structure of the assembly box according to the present invention;
FIG. 7 is a schematic structural view of a height adjustment device according to the present invention;
fig. 8 is a schematic bottom view of the rotating sleeve block according to the present invention.
In the figure: the automatic punching device comprises a feeding conveyor 1, a guide pulley 11, a gear box 2, a guide groove 21, a punching device 3, a driving box 31, a bump 32, an expansion link 33, a driving motor 34, a belt 35, a rotating roller 36, a thread drill 37, a discharging conveyor 4, a placing groove 41, a height adjusting device 5, a fixing plate 51, a bolt placing plate 52, a vertical expansion link 53, a connecting plate 54, a transverse expansion link 55, a limiting device 6, a limiting rod 61, a limiting block 62, a limiting groove 63, an assembling device 7, a top plate 71, a hydraulic cylinder 72, a rotating motor 73, a supporting expansion link 74, an assembling box 75, a rotating sleeve block 76, a magnetic block 77, a bolt groove 78 and a mechanical arm 8.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
The invention provides a split type gear box processing and assembling tool and an assembling method thereof, which have the advantages that during operation, manual intervention is not needed, the production rate is increased, the labor loss of workers is reduced, and the cost of the workers is reduced, please refer to fig. 1-8, and the tool comprises a feeding conveyor 1, a gear box 2, a punching device 3, a blanking conveyor 4, a height adjusting device 5, a limiting device 6, an assembling device 7 and a mechanical arm 8;
further, gear box 2 is placed on 1 top of material loading conveyer, material loading conveyer 1 includes guide pulley 11, it is concrete, 1 inner wall both ends of material loading conveyer are equipped with guide pulley 11, be equipped with guide pulley 11 through 1 inner wall both ends of material loading conveyer, 2 outer wall both ends of gear box are equipped with guide way 21, when putting into material loading conveyer 1 with gear box 2 and go on the transmission, the guide way 21 at 2 both ends of gear box is inserted with pulley 11 to the situation, thereby make pulley 11 carry on spacingly to gear box 2, prevent that gear box 2 from taking place the skew when the conveying, and then reach the effect that increases the accuracy that perforating device 3 punched.
Further, the perforating device 3 is arranged at the upper end of the feeding conveyor 1, the perforating device 3 comprises a driving box 31, a convex block 32, an expansion link 33, a driving motor 34, a belt 35, a rotating roller 36 and a threaded drill bit 37, concretely, the convex block 32 is arranged at the two ends of the driving box 31, the expansion link 33 is arranged at the bottom end of the convex block 32 through bolts, the bottom end of the expansion link 33 is arranged at the two sides of the top end of the feeding conveyor 1 through bolts, the driving motor 34 is arranged at the center of the top end of the driving box 31 through bolts, the output end of the driving motor 34 is connected with the belt 35, the other end of the belt 35 is connected with the rotating roller 36, the rotating roller 36 is uniformly arranged around the inside of the driving box 31, the rotating roller 36 is rotatably connected around the inside of the driving box 31, the threaded drill bit 37 is welded at the bottom end of the rotating roller 36, the convex block 32 is arranged at the bottom end of the expansion link 33 through bolts, the bottom end of the expansion link 33 is arranged at the two sides of the top end of the feeding conveyor 1 through bolts, the connecting function is achieved, the driving box 31 is conveniently controlled to descend, the threaded drill bits 37 are enabled to drill holes on the gear box 2, the driving motor 34 is installed through the center of the top end of the driving box 31 through bolts, the output end of the driving motor 34 is connected with the belt 35, the other end of the belt 35 is connected with the rotating roller 36, the rotating roller 36 is evenly arranged on the periphery of the inside of the driving box 31, the rotating roller 36 is rotatably connected on the periphery of the inside of the driving box 31, the threaded drill bits 37 are welded at the bottom end of the rotating roller 36, after the gear box 2 is conveyed to the bottom end of the driving box 31 by the feeding conveyor 1, the driving motor 34 is started, the driving motor 34 drives the belt 35 to transmit, the rotating roller 36 rotates on the periphery of the inside of the driving box 31, the threaded drill bits 37 at the bottom end of the rotating roller 36 rotate, the telescopic rod 33 is started, the telescopic rod 33 drives the driving box 31 to descend, and the threaded drill holes on the periphery of the surface of the gear box 2 through the threaded drill bits 37, and then reach the effect of punching, be equipped with infrared inductor through drive box 31 bottom, when infrared inductor induced gear box 2 and was in drive box 31 under, stopped the operation of material loading conveyer 1, wherein driving motor 34 sets up to three-phase asynchronous motor.
Further, unloading conveyer 4 sets up the right-hand member at unloading conveyer 1, unloading conveyer 4 includes standing groove 41, it is concrete, standing groove 41 is seted up on the conveyer belt surface of unloading conveyer 4, the inside gear box 2 that places of standing groove 41, standing groove 41 is seted up on the conveyer belt surface through unloading conveyer 4, after accomplishing the operation of punching, loading conveyer 1 will continue the transmission, convey gear box 2 to unloading conveyer 4 on, through driving arm 8, place gear box 2 inside standing groove 41 on conveyer belt surface, and then reach and carry on spacingly to gear box 2, and increase the tapping precision, prevent that hole and bolt from taking place the skew when the tapping, lead to bolt and gear box 2 to take place the effect of damaging.
Further, the height adjusting device 5 is welded at the right end of the outer wall of the blanking conveyor 4, the height adjusting device 5 comprises a fixing plate 51, a bolt placing plate 52, a vertical telescopic rod 53, a connecting plate 54 and a transverse telescopic rod 55, specifically, the bottom end of the fixing plate 51 is welded at the right end of the outer wall of the blanking conveyor 4, the top end of the fixing plate 51 is provided with the bolt placing plate 52, the right end of the surface of the bolt placing plate 52 is provided with the bottom end of the vertical telescopic rod 53 through a bolt, the top end of the vertical telescopic rod 53 is arranged at the bottom end of the connecting plate 54 through a bolt, the left end of the connecting plate 54 is provided with the transverse telescopic rod 55 through a bolt, the left end of the transverse telescopic rod 55 is arranged at the right end side of the assembling device 7 through a bolt, the bottom end of the fixing plate 51 is welded at the right end of the outer wall of the blanking conveyor 4 to play a fixing role, the bolt placing plate 52 is arranged at the top end of the fixing plate 51, when the bolt is placed in a bolt hole of the bolt placing plate 52 before tapping, make things convenient for rotatory cover piece 76 to pick up the effect of bolt, place the bottom that board 52 surperficial right-hand member passes through bolt installation vertical telescopic link 53 through the bolt, bolted mounting is passed through at the bottom of connecting plate 54 on the top of vertical telescopic link 53, horizontal telescopic link 55 is installed through the bolt to the connecting plate 54 left end, the right-hand member side at assembly quality 7 is passed through to horizontal telescopic link 55 left end, play the connection effect, when carrying out the assembly, through starting vertical telescopic link 53, control the height of arm 8, make things convenient for the arm 8 to carry out the effect of assembling to gear box 2, when carrying out the tapping, start horizontal telescopic link 55, make arm 8 remove to the left end, thereby make the assembly box 75 of right-hand member just in directly over gear box 2, and then conveniently carry out the effect of tapping to gear box 2.
Further, the limiting device 6 is arranged at two ends of the top plate 71, the limiting device 6 comprises a limiting rod 61, a limiting block 62 and a limiting groove 63, specifically, the limiting rod 61 is arranged at two ends of the connecting plate 54, the limiting block 62 is arranged at the left end of the inner wall of the connecting plate 54, the limiting block 62 is slidably connected inside the limiting groove 63, the limiting groove 63 is arranged inside the assembling device 7, the limiting rod 61 is arranged at two ends of the connecting plate 54 to play a fixing role, the limiting block 62 is arranged at the left end of the inner wall of the connecting plate 54, the limiting groove 63 is arranged inside the assembling device 7, and is slidably connected inside the limiting groove 63 through the limiting block 62, when the transverse expansion rod 55 pushes the top plate 71 to move towards the left end, the limiting block 62 performs limiting and guiding functions on the top plate 71 in the limiting groove 63, so as to prevent the top plate 71 from shifting, and when the limiting block 62 slides to the rightmost end of the limiting groove 63, the assembly box 75 is located right above the gear box 2, so that the tapping accuracy is increased.
Further, the right end of the outer wall of the assembling device 7 is provided with a transverse telescopic rod 55 through a bolt, the assembling device 7 comprises a top plate 71, a hydraulic cylinder 72, a rotating motor 73, a supporting telescopic rod 74, an assembling box 75, a rotating sleeve block 76, a magnetic block 77 and a bolt groove 78, concretely, the right end of the outer wall of the top plate 71 is provided with the transverse telescopic rod 55 through a bolt, the hydraulic cylinder 72 is arranged on the right side of the top end of the top plate 71 through a bolt, the output end of the hydraulic cylinder 72 is arranged on the top end of the rotating motor 73 through a bolt, the rotating motor 73 is arranged on the top end of the assembling box 75 through a bolt, the supporting telescopic rods 74 are arranged on two sides of the bottom end of the top plate 71 through bolts, the bottom ends of the supporting telescopic rods 74 are arranged on two sides of the top end of the assembling box 75 through bolts, the output end of the assembling box 75 is connected with the rotating sleeve block 76 through a transmission bar, the rotating sleeve blocks 76 are uniformly arranged around the inside of the assembling box 75, the rotating sleeve block 76 is rotatably connected around the inside of the assembling box 75, the bottom end in the rotating sleeve block 76 is provided with a bolt groove 78, the top end of the bolt groove 78 is fixedly connected with a magnetic block 77, a transverse telescopic rod 55 is installed through a bolt at the right end of the outer wall of the top plate 71 to play a connecting role and conveniently control the extension and retraction of the top plate 71, a hydraulic cylinder 72 is installed through a bolt at the right side of the top end of the top plate 71, the output end of the hydraulic cylinder 72 is installed at the top end of a rotating motor 73 through a bolt, the rotating motor 73 is installed at the top end of an assembly box 75 through a bolt, a supporting type telescopic rod 74 is installed through two sides of the bottom end of the top plate 71 through bolts, the bottom end of the supporting type telescopic rod 74 is installed at two sides of the top end of the assembly box 75 through bolts, after a mechanical arm 8 assembles the gear box 2, the hydraulic cylinder 72 is started to push the assembly box 75 to move towards the lower end, so that the rotating sleeve block 76 taps the gear box 2 and connects the gear box 2 with a gear cover, thereby achieving the tapping effect, and under the effect of the supporting type telescopic rod 74, the assembly box 75 is stretched, the assembly box 75 is prevented from shifting in the descending process, the assembly box 75 is prevented from being too heavy, the hydraulic cylinder 72 is enabled to carry out overload operation, thereby achieving the effects of ensuring the tapping accuracy and prolonging the service life of the hydraulic cylinder 72, the output end of the assembly box 75 is connected with the rotary sleeve block 76 through the transmission bar, the rotary sleeve block 76 is uniformly arranged around the inside of the assembly box 75, the rotary sleeve block 76 is rotatably connected around the inside of the assembly box 75, when the tapping is carried out, the rotary motor 73 is enabled to drive the rotary sleeve block 76 to rotate under the action of the transmission bar by starting the rotary motor 73, further, the bolts inside the rotary sleeve block 76 tap the threaded holes around the upper end surface of the gear box 2, the gear box 2 is connected with the gear cover, thereby achieving the tapping effect, and when the operation, need not manual intervention, and then reach and increase production rate, and reduce the loss of personnel's labour, reduce the effect of personnel's cost, set up bolt groove 78 through the inside bottom of swivel sleeve piece 76, bolt groove 78 top fixed connection magnetic path 77, when arm 8 accomplishes the assembly to gear box 2, start hydraulic cylinder 72, make assembly box 75 move down to the bolt place the board 52 surface, make swivel sleeve piece 76 place the board 52 bolt all around to the bolt and adsorb, make assembly box 75 resume initial position again, and then reach and conveniently adsorb the bolt, conveniently carry out the effect of tapping to gear box 2, rotating electrical machines 73 sets up to three-phase asynchronous motor, the pneumatic cylinder 72 model sets up to PY 497.
When the gear box is used specifically, a person skilled in the art puts the gear box 2 on the feeding conveyor 1 for transmission, inserts the pulleys 11 into the guide grooves 21 at the two ends of the gear box 2 along the trend to prevent the gear box 2 from shifting during transmission, stops the operation after the gear box 2 is transported to the bottom end of the driving box 31 by the feeding conveyor 1, starts the driving motor 34 at the moment to enable the driving motor 34 to drive the belt 35 for transmission, enables the rotating roller 36 to rotate around the inside of the driving box 31, enables the thread drill bit 37 at the bottom end of the rotating roller 36 to rotate, enables the telescopic rod 33 to drive the driving box 31 to descend by starting the telescopic rod 33, enables the thread drill bit 37 to drill the periphery of the surface of the gear box 2, enables the driving box 31 to recover the initial position after the drilling is finished, starts the feeding conveyor 1 again, and transports the gear box 2 which has been drilled to the blanking conveyor 4, the mechanical arm 8 is started, the mechanical arm 8 moves the gear box 2 into the placing groove 41 on the surface of the conveyor belt to limit the gear box 2, the vertical telescopic rod 53 and the mechanical arm 8 are started at the moment, the vertical telescopic rod 53 is matched with the mechanical arm 8 to adjust the height of the mechanical arm 8, the gear box 2 is assembled, after the gear box 2 is assembled, the hydraulic cylinder 72 is started, the hydraulic cylinder 72 drives the assembling box 75 to move downwards to the surface of the bolt placing plate 52, bolts around the bolt placing plate 52 are adsorbed by the magnetic block 77 in the rotating sleeve block 76, the assembling box 75 is restored to the initial position, at the moment, a worker supplements the bolts in the bolt placing plate 52 to facilitate next assembling, the vertical telescopic rod 53 is started to drive the top plate 71 to move towards the left end, at the moment, the limit blocks 62 slide in the limit grooves 63 at two ends in the top plate 71, when the limiting block 62 slides to the rightmost end of the limiting groove 63, the assembly box 75 is just right above the gear box 2, the hydraulic cylinder 72 is restarted at the moment, the hydraulic cylinder 72 drives the rotary sleeve block 76 to move downwards, so that the bolts absorbed by the rotary sleeve block 76 are inserted into the peripheral threaded holes in the top end of the gear box 2, the rotary motor 73 is restarted, the rotary motor 73 drives the rotary sleeve block 76 to rotate under the action of the transmission bars, the bolts in the rotary sleeve block 76 tap the peripheral threaded holes in the upper end surface of the gear box 2, the gear box 2 is connected with the gear cover, the assembly box 75 is restored to the initial position, after the assembly is completed, a worker only needs to start the blanking conveyor 4, the assembled gear box 2 is transmitted to a packaging production line, and the operation is completed.
While the invention has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In particular, the various features of the disclosed embodiments of the invention may be used in any combination, provided that no structural conflict exists, and the combinations are not exhaustively described in this specification merely for the sake of brevity and resource conservation. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. The utility model provides a split type gear box processing assembly fixture, includes material loading conveyer (1), its characterized in that: the automatic feeding device is characterized by further comprising a gear box (2) placed on the upper surface of the feeding conveyor (1), a punching device (3) arranged at the upper end of the feeding conveyor (1), a blanking conveyor (4) connected to the right end of the feeding conveyor (1), a height adjusting device (5) arranged in the middle of the surface of the right end of the blanking conveyor (4), limiting devices (6) arranged at two ends of the height adjusting device (5), an assembling device (7) connected to the left end of the height adjusting device (5), and a mechanical arm (8) arranged on the left side of the bottom side of the assembling device (7).
2. The tooling for machining and assembling the split type gearbox according to claim 1, wherein two ends of the inner wall of the feeding conveyor (1) are provided with guide pulleys (11).
3. The split type gearbox machining and assembling tool according to claim 1, wherein guide grooves (21) are formed in two ends of the outer wall of the gearbox (2), and guide pulleys (11) are arranged inside the guide grooves (21).
4. The split type gearbox machining and assembling tool and the assembling method thereof according to claim 1, it is characterized in that the punching device (3) comprises a driving box (31), two ends of the driving box (31) are provided with convex blocks (32), the bottom end of the lug (32) is provided with an expansion link (33) through a bolt, the bottom end of the expansion link (33) is arranged at two sides of the top end of the feeding conveyor (1) through a bolt, the center of the top end of the driving box (31) is provided with a driving motor (34) through a bolt, the output end of the driving motor (34) is connected with a belt (35), the other end of the belt (35) is connected with a rotating roller (36), the rotating rollers (36) are uniformly arranged around the inner part of the driving box (31), all rotate around the inside of drive case (31) and connect live-rollers (36), live-rollers (36) bottom welding screw thread drill bit (37).
5. The tooling for machining and assembling the split type gearbox according to claim 1, wherein a placing groove (41) is formed in the surface of the conveyor belt of the blanking conveyor (4), and the gearbox (2) is placed in the placing groove (41).
6. The split type gearbox machining and assembling tool according to claim 1, wherein the height adjusting device (5) comprises a fixing plate (51), the bottom end of the fixing plate (51) is welded to the right end of the outer wall of the blanking conveyor (4), a bolt placing plate (52) is arranged at the top end of the fixing plate (51), the right end of the surface of the bolt placing plate (52) is provided with the bottom end of a vertical telescopic rod (53) through a bolt, the top end of the vertical telescopic rod (53) is arranged at the bottom end of a connecting plate (54) through a bolt, the left end of the connecting plate (54) is provided with a transverse telescopic rod (55) through a bolt, and the left end of the transverse telescopic rod (55) is arranged on the right end side face of the assembling device (7) through a bolt.
7. The split type gearbox machining and assembling tool according to claim 1, wherein the limiting device (6) comprises limiting rods (61), the limiting rods (61) are arranged at two ends of a connecting plate (54), a limiting block (62) is arranged at the left end of the inner wall of the connecting plate (54), the limiting block (62) is connected inside a limiting groove (63) in a sliding mode, and the limiting groove (63) is arranged inside an assembling device (7).
8. The split type gearbox machining and assembling tool as claimed in claim 1, wherein the assembling device (7) comprises a top plate (71), a transverse telescopic rod (55) is installed at the right end of the outer wall of the top plate (71) through a bolt, a hydraulic cylinder (72) is installed at the right side of the top end of the top plate (71) through a bolt, the output end of the hydraulic cylinder (72) is installed at the top end of a rotating motor (73) through a bolt, the rotating motor (73) is installed at the top end of an assembling box (75) through a bolt, supporting type telescopic rods (74) are installed at two sides of the bottom end of the top plate (71) through bolts, the bottom ends of the supporting type telescopic rods (74) are installed at two sides of the top end of the assembling box (75) through bolts, the output end of the assembling box (75) is connected with a rotating sleeve block (76) through a transmission bar, and the rotating sleeve blocks (76) are uniformly arranged around the inside of the assembling box (75), the assembly box is characterized in that the periphery of the inside of the assembly box (75) is rotatably connected with a rotary sleeve block (76), the bottom end of the inside of the rotary sleeve block (76) is provided with a bolt groove (78), and the top end of the bolt groove (78) is fixedly connected with a magnetic block (77).
9. The split type gearbox machining and assembling tool as claimed in claim 1, wherein the mechanical arms (8) are arranged on two sides of the bottom end of the top plate (71).
10. The assembling method of the split type gear box machining and assembling tool is characterized by comprising the following operation steps of:
s1: the gear box (2) is placed on the feeding conveyor (1) for transmission, and the pulleys (11) are inserted into the guide grooves (21) at the two ends of the gear box (2) to prevent the gear box (2) from deviating during conveying;
s2: when the gear box (2) is transported to the bottom end of the driving box (31) by the feeding conveyor (1), the operation is stopped, and at the moment, the driving motor (34) is started to drive the driving motor (34) to drive the belt (35) to transmit, so that the rotating roller (36) rotates around the inside of the driving box (31), and the threaded drill bit (37) at the bottom end of the rotating roller (36) rotates;
s3: then, the telescopic rod (33) is started, so that the telescopic rod (33) drives the driving box (31) to descend, and the threaded drill bit (37) drills holes on the periphery of the surface of the gear box (2);
s4: after drilling is finished, the driving box (31) is restored to the initial position;
s5: the loading conveyor (1) is started again, the gear box (2) with the punched holes is conveyed to the unloading conveyor (4), and the mechanical arm (8) is started to move the gear box (2) to the inside of a placing groove (41) on the surface of the conveyor belt through the mechanical arm (8) so as to limit the gear box (2);
s6: at the moment, the vertical telescopic rod (53) and the mechanical arm (8) are started, so that the vertical telescopic rod (53) is matched with the mechanical arm (8), the height of the mechanical arm (8) is adjusted, and the gear box (2) is assembled;
s7: after the gear box (2) is assembled, starting the hydraulic cylinder (72), enabling the hydraulic cylinder (72) to drive the assembling box (75) to move downwards to the surface of the bolt placing plate (52), enabling the magnetic block (77) inside the rotary sleeve block (76) to adsorb the bolts on the periphery of the bolt placing plate (52), and enabling the assembling box (75) to be restored to the initial position;
s8: at the moment, the worker supplements the bolts in the bolt placing plate (52) so as to be convenient for next assembly;
s9: the vertical telescopic rod (53) is started, so that the vertical telescopic rod (53) drives the top plate (71) to move towards the left end, the limiting blocks (62) slide in the limiting grooves (63) at two ends in the top plate (71), and when the limiting blocks (62) slide to the rightmost end of the limiting grooves (63), the assembling box (75) is just positioned right above the gear box (2);
s10: at the moment, the hydraulic cylinder (72) is started again, the hydraulic cylinder (72) drives the rotating sleeve block (76) to move downwards, so that the bolts adsorbed by the rotating sleeve block (76) are inserted into threaded holes on the periphery of the top end of the gear box (2), the rotating motor (73) is started again, the rotating motor (73) drives the rotating sleeve block (76) to rotate under the action of the transmission strip, the bolts in the rotating sleeve block (76) tap the threaded holes on the periphery of the upper end surface of the gear box (2), the gear box (2) is connected with the gear cover, and the assembling box (75) is restored to the initial position;
s11: after the assembly is completed, the worker only needs to start the blanking conveyor (4) and transmit the assembled gear box (2) to a packaging production line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111155020.2A CN113843625B (en) | 2021-09-29 | 2021-09-29 | Split type gearbox machining and assembling tool and assembling method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111155020.2A CN113843625B (en) | 2021-09-29 | 2021-09-29 | Split type gearbox machining and assembling tool and assembling method thereof |
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| Publication Number | Publication Date |
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| CN113843625A true CN113843625A (en) | 2021-12-28 |
| CN113843625B CN113843625B (en) | 2023-11-17 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117359295A (en) * | 2023-12-08 | 2024-01-09 | 常州市南方驱动技术有限公司 | Split type gearbox machining and assembling tool and assembling method thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0879673A2 (en) * | 1997-05-21 | 1998-11-25 | Danobat, S. Coop. | Divisible gearbox in a lathe |
| CN212599073U (en) * | 2020-07-22 | 2021-02-26 | 甘肃杰登新能源科技有限公司 | Drilling equipment is used in gear box processing |
| CN213163970U (en) * | 2020-09-08 | 2021-05-11 | 上海博邦汽车技术有限公司 | Assembling device for assembling gear on gear box |
| CN113369869A (en) * | 2021-06-08 | 2021-09-10 | 浙江丰立智能科技股份有限公司 | Intelligent assembling equipment for gearbox shell |
-
2021
- 2021-09-29 CN CN202111155020.2A patent/CN113843625B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0879673A2 (en) * | 1997-05-21 | 1998-11-25 | Danobat, S. Coop. | Divisible gearbox in a lathe |
| CN212599073U (en) * | 2020-07-22 | 2021-02-26 | 甘肃杰登新能源科技有限公司 | Drilling equipment is used in gear box processing |
| CN213163970U (en) * | 2020-09-08 | 2021-05-11 | 上海博邦汽车技术有限公司 | Assembling device for assembling gear on gear box |
| CN113369869A (en) * | 2021-06-08 | 2021-09-10 | 浙江丰立智能科技股份有限公司 | Intelligent assembling equipment for gearbox shell |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117359295A (en) * | 2023-12-08 | 2024-01-09 | 常州市南方驱动技术有限公司 | Split type gearbox machining and assembling tool and assembling method thereof |
| CN117359295B (en) * | 2023-12-08 | 2024-02-06 | 常州市南方驱动技术有限公司 | Split type gearbox machining and assembling tool and assembling method thereof |
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| Publication number | Publication date |
|---|---|
| CN113843625B (en) | 2023-11-17 |
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