Steel alloy pipe Medium frequency induction samming stove
Technical field
The utility model belongs to the technical field of heating of its raw material pipe in alloy steel pipe production, and what relate generally to is a kind of steel alloy pipe Medium frequency induction samming stove.
Background technology
The traditional heating mode of producing at present alloy steel pipe pipe is: adopt gas-fired furnace-sloping hearth furnace heating pipe.This technique falls behind, and seriously polluted, the lime-ash especially producing in production process, coke tar refuse and phenolic wastewater, be difficult to thorough processing, do not meet the standard of national environmental protection policy.Furnace temperature is inhomogeneous, and temperature is wayward, ferric oxide skin depth; Need artificial constantly stirring, hand labor intensity is large, and floor space is large.Because coal gas is explosive, there is potential safety hazard simultaneously.And can not reach the production object of environmental protection.In order to overcome above all drawbacks, a kind of device of the heating of the method by Frequency Induction Heating pipe has been proposed in industry at present, principle be by the pipe of needs heating as in spiral ruhmkorff coil, pipe, under action of alternating magnetic field, produces induced current and generates heat in pipe.According to the equipment of this technology manufacture, also there is certain shortcoming, adopt consistent formula to arrange, due to discharging and pan feeding point-blank, and there is velocity contrast, always cause pipe head and tail temperature difference excessive, can only enter a material, go out a material, once and occur abnormal, stove need to be cut off, need to again start shooting, increase energy consumption, and electrical network is produced and impacted, and without the abnormal ability of appearance of tackling subsequent production line; Owing to having adopted induction heating, rate of heating is very fast, although induction furnace itself is provided with samming section, in order to meet quantity-produced needs samming for a long time simultaneously; Because steel alloy is will the time than ordinary steel long in the samming time in when heating, therefore the process furnace of this consistent formula layout, can not make the good samming of steel alloy.In order to address these problems, general samming stove is resistance-type samming stove in the market, by resistive heater, by thermal radiation and thermal convection, heat samming pipe, because its resistance wire needs often to change, the structure of its design can not be fully-closed, therefore easily cause furnace sealing poor, furnace temperature is inhomogeneous, and temperature is wayward, samming process ferric oxide skin depth.Stove needs more than 2 hours, to need first preheating samming stove start time simultaneously, then could use.Consume energy high, and can not tackle short run and produce fast.
Summary of the invention
The purpose of this utility model is for overcoming shortcomings and deficiencies of the prior art, a kind of steel alloy pipe Medium frequency induction samming stove is provided, can realize hermetically sealed, the opening that whole body of heater contacts with air is little, iron scale is few, and heating process temperature is even, and easy control of temperature and heat-up time are fast, do not need preheating samming stove, at any time can open and close.
The utility model completes the technical scheme adopting with foregoing invention task:
A steel alloy pipe Medium frequency induction samming stove, described samming stove includes: Medium frequency induction samming furnace body, feed mechanism, charging mechanism and discharging mechanism; Described Medium frequency induction samming furnace body is that insulated shell forms, and on described insulated shell, is fixed with retaining plate, and ruhmkorff coil is fixed on insulated shell by retaining plate; Wherein, described ruhmkorff coil is rectangular framework, is provided with refractorily lined and on refractorily lined, is fixed with high temperature resistant guide rail in described ruhmkorff coil, and described high temperature resistant guide rail is be arranged side by side a plurality of; The upper surface of described high temperature resistant guide rail is inclined-plane, be described high temperature resistant guide rail upper surface for by feed zone to discharging section downward inclined-plane gradually, with the self-closing feeding gate of spring and feed zone and the discharging section setting in the corresponding body of heater of self-closing discharge door difference, and be separately fixed on the insulated shell of both sides; Described feed mechanism, discharging mechanism are positioned at the same side of Medium frequency induction samming furnace body corresponding described self-closing discharge door, the setting of self-closing discharge door respectively; Described charging mechanism is arranged on one end of the feed zone of Medium frequency induction samming furnace body.
The utility model compared with prior art, has following beneficial effect:
The utility model can be realized quick samming or heating, tackles fast small serial production, and start, to going out first qualified temperature pipe, only needs the time of several minutes; By structure design of the present utility model, while only having turnover bin gate, there is contacting of short period of time with air, high temperature pipe is contacted with air greatly and reduce, avoid scattering and disappearing and can guaranteeing that in stove, temperature is even of furnace heat; The generation that has reduced pipe ferric oxide when high temperature samming, has further reduced scaling loss, improves the outer surface quality of product.Structure design of the present utility model can make body of heater can pack two into material loading, carries out samming simultaneously, and the samming time lengthens, and heat is transmitted more even, effective, and the core table temperature difference is no more than 10 degree end to end.In subsequent production, occur when abnormal, can accomplish need not shut down in the short period of time.
Accompanying drawing explanation
Fig. 1 is one-piece construction schematic diagram of the present utility model.
Fig. 2 is assembling schematic diagram of the present utility model.
Fig. 3 is A-A sectional view in Fig. 2.
Fig. 4 is the schematic diagram of high temperature resistant guide rail.
In figure: 1, Medium frequency induction samming furnace body, 2, feed mechanism, 3, charging mechanism, 4, discharging mechanism, 5, ruhmkorff coil, 6, retaining plate, 7, insulated shell, 8, refractorily lined, 9, high temperature resistant guide rail, 10, spring, 11, self-closing feeding gate, 12, self-closing discharge door.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in further detail.
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of steel alloy pipe Medium frequency induction samming stove, described samming stove includes: Medium frequency induction samming furnace body 1, feed mechanism 2, charging mechanism 3 and discharging mechanism 4; Described Medium frequency induction samming furnace body is that insulated shell 7 forms, and on described insulated shell 7, is fixed with retaining plate 6, and ruhmkorff coil 5 is fixed on insulated shell 7 by retaining plate 6; Wherein, described ruhmkorff coil 5 is rectangular framework, is provided with refractorily lined 8 and on refractorily lined, is fixed with high temperature resistant guide rail 9 in described ruhmkorff coil 5, and described high temperature resistant guide rail 9 is a plurality of for what be arranged side by side; In conjunction with Fig. 4, the upper surface of described high temperature resistant guide rail 9 is for rolling the inclined-plane of material, be described high temperature resistant guide rail 9 upper surface for by feed zone to discharging section downward inclined-plane gradually, with the self-closing feeding gate 11 of spring 10 and feed zone and the discharging section setting in the corresponding body of heater of self-closing discharge door 12 difference, and be separately fixed on the insulated shell 7 of both sides; Described feed mechanism 2, discharging mechanism 4 are positioned at the same side of Medium frequency induction samming furnace body and corresponding described self-closing feeding gate 11, self-closing discharge door 12 arrange respectively; Described feed mechanism 2 is in order to head into pipe the feed zone in body of heater, and described discharging mechanism 4 is in order to eject body of heater by the pipe after samming is processed; Described charging mechanism 3 is arranged on one end of the feed zone of Medium frequency induction samming furnace body, and the direction of motion of described charging mechanism 3 is vertical with the direction of motion of described feed mechanism 2, discharging mechanism 4; In order to being headed into the pipe of feed zone in body of heater by feed mechanism 2, to shift onto on high temperature resistant guide rail 9, pipe is after ruhmkorff coil 5 heating, to the discharging section of Medium frequency induction samming furnace body; Medium frequency induction samming stove can pack 2 above pipes into and carry out samming; The feed mechanism 2 of samming stove and discharging mechanism 4 adopt charging cylinder and discharging cylinder that pipe is headed into and ejected, but are not limited to cylinder, and available oil cylinder etc. can make pipe along the element of its axial motion, and realize axial input and output material.Wherein discharging mechanism 4 has tightness system with body of heater contact part, for stoping air inner from contact gap turnover body of heater.Charging mechanism 3 adopts charging cylinder by feed mechanism 2, to be headed into the pipe of feed zone in body of heater, shifts onto on high temperature resistant guide rail 9, makes pipe after ruhmkorff coil 5 heating, arrives the discharging section of Medium frequency induction samming stove; Charging mechanism 3 is not limited to cylinder, and available oil cylinder etc. can make pipe roll or mobile element.
The use procedure of described samming stove:
First pipe moves by the cylinder of feed mechanism 2, after travelling forward, directly backs down pipe self-closing feeding gate 11, now spring 10 can be compressed, pipe is sent to the feed zone in Medium frequency induction samming stove, Deng pipe, enter completely after Medium frequency induction samming stove, the return hydraulic cylinder of feed mechanism 2, the spring 10 on self-closing feeding gate 11 can restore to the original state, and drives self-closing feeding gate 11 automatically to close, now by the cylinder of charging mechanism 3, pipe is shifted onto on high temperature resistant guide rail 9, make pipe from the inclined-plane of high temperature resistant guide rail 9, tumble voluntarily to the other end in body of heater be discharging section, in body of heater, respond to samming simultaneously, guarantee that pipe is one and a close-packed arrays simultaneously, gapless between pipe and pipe, the cylinder of charging mechanism 3 reaches after stroke, automatic rollback original position, filling etc. pending next root material, after samming after a while, according to the materials rhythm of subsequent technique, the cylinder of discharging mechanism 4 action after certain hour, promote the pipe that samming is qualified and back down self-closing discharge door 12, compress the spring 10 on self-closing discharge door 12 simultaneously, pipe is ejected to Medium frequency induction samming stove, Deng pipe, leave completely after Medium frequency induction samming furnace body, the return hydraulic cylinder of discharging mechanism 4, self-closing discharge door 12 is closed automatically.In the samming process of steel alloy pipe Medium frequency induction samming stove, body of heater is totally-enclosed, and during input and output material, pipe and air are short duration of contact, and pipe amount of oxidation is few, can concentrate samming, can tackle the advantages such as different Production requirements and production status.