CN203741415U - Equipment for automatically phosphatizing piston - Google Patents
Equipment for automatically phosphatizing piston Download PDFInfo
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- CN203741415U CN203741415U CN201320875411.6U CN201320875411U CN203741415U CN 203741415 U CN203741415 U CN 203741415U CN 201320875411 U CN201320875411 U CN 201320875411U CN 203741415 U CN203741415 U CN 203741415U
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Abstract
The utility model particularly discloses equipment for automatically phosphatizing a piston. The equipment comprises a main body frame, wherein two mechanical arms which can move back and forth along the main body frame are arranged at the top of the main body frame, a plurality of phosphatizing process slot units are arranged at the bottom of the main body frame according to the process flow, and the mechanical arms are matched with rotary hanging tools which move among the phosphatizing process slot units; a filter press and a phosphatizing slot XI are arranged outside the main body frame; the phosphatizing slot XI, the filter press and the phosphatizing slot VIII in the main body frame are connected to form a circular filtering mechanism for filtering a phosphatizing solution. The main body is in a frame type, so that the equipment is simple in structure, convenient to install and debug, convenient to protect, and safe and sanitary in working environment. By adopting automatic production, the production efficiency is greatly improved and the labor intensity of workers is alleviated. By adopting the filtering mechanism of the phosphatizing solution, the phosphatizing solution can be recycled, so that the using cost is lowered.
Description
Technical field
The utility model relates to a kind of equipment for piston automatic phosphating.
Background technology
Along with engine is to the development of low oil consumption, low noise and low emission, people are also more and more higher to the requirement of engine heart part piston.How to ensure piston mass, enhance productivity, the problem that Shi Guo inner carrier manufacturer pays special attention to.
At present, for the enforcement of piston automatic phosphating technique, the domestic equipment that there is no automatic phosphating ripe, that be exclusively used in piston.Most piston manufacturer, pattern employing or manual phosphatization, this pattern not only workman's labour intensity is large, and because Phosphating Solution has toxicity and corrodibility, serious harm operator's is healthy.Part piston producer adopts cantilever design, piston is contained on the hook of material frame, utilize cylinder to promote and mobile piston material frame, this kind of structural-load-carrying capacity is limited, the number of pistons that has limited a phosphatization, efficiency is lower, remains static when pistons work simultaneously, cause piston cavity to be felt suffocated, phosphatization effect is bad.Also some piston producer increases on this basis gas water-blowing device and realizes agitating of liquid, and because liquid capacity is larger, in groove, flow effect is not fine.The place simultaneously contacting with piston at hook, at all phosphatization less than, have a strong impact on the quality of phosphatization, cause piston to get rusty.
The piston phosphating equipment that some piston producer adopts, improved on universal component phosphating equipment basis, dolly adopts gantry structure and unshielded, when people and travelling car close contact exist potential safety hazard, without Phosphating Solution filtration unit, long-time use can have a strong impact on piston phosphatization quality.Although this equipment is equipped with rotation material frame, but the Special rotary hanger that does not adopt the utility model to adopt, its piston easily produces and collides with in material frame, piston cavity can be felt suffocated simultaneously, piston-top surface and stop portion also can produce phosphatization less than blind spot, cause piston phosphatization quality can not be guaranteed.
Utility model content
The advantages such as the utility model, for addressing the above problem, has proposed a kind of equipment that is exclusively used in piston automatic phosphating, and this equipment has simple in structure, easy to use, and production efficiency is high, and piston phosphatization quality is good.
The utility model adopts following technical scheme:
A kind of equipment for piston automatic phosphating, comprise a main body frame, be provided with at described main body frame top the mechanical manipulator that two energy move around along main body frame, bottom at main body frame is provided with some phosphating process groove groups according to technical process, and described mechanical manipulator coordinates with rotary rack mobile between each phosphating process groove group; Outside at main body frame is provided with pressure filter; Phosphating Slot XI, the Phosphating Slot VIII of described pressure filter and phosphating process groove group connect into circulation filtering mechanism, for the filtration of Phosphating Solution.
Described main body frame, it comprises upper frame, lower frame and intermediate studdle, described intermediate studdle is positioned at the centre of upper frame, lower frame and is connected with upper frame, lower frame, be conducive to the carrying of main body frame, in both sides, upper frame top, horizontal direction is provided with the pinion rack I moving horizontally for slide rail and the mechanical manipulator of mechanical manipulator slide-and-guide;
On lower frame support, be fixed with some transmission shafts on same straight line, each transmission shaft supports by bearing support, and carries out power transmission by three cone gears between each transmission shaft; First transmission shaft drives by Power Drive Unit, is provided with the gear of driven rotary hanger rotation on described transmission shaft; When piston is during in phosphatization state, the rotation of driven rotary hanger; Intermediate studdle is connected to an entirety lower frame and upper frame.
Described drive unit comprises reducing motor, and described reducing motor is by sprocket wheel, first transmission shaft rotation of chain drive.
The two ends of described each transmission shaft are provided with the cone gear of in the vertical direction rotation, and two cone gear I adjacent between two adjacent transmission shafts are all meshed with the same cone gear II that is positioned at horizontal direction, and in same rotating shaft, are provided with a gear VII who is meshed with the gear VI on rotating cage casing with cone gear II.
Two rows are installed on described lower frame support for supporting the V-block of rotary rack.
Described mechanical manipulator, it comprises manipulator support, mechanical arm and draining machine structure support, and four support guide rollers are fixed in described manipulator support bottom, and both sides are fixed with two locking adjustment rollers; Hookup wire rail slide block on manipulator support; The line rail coordinating with line cabinet slide block is installed in a side of mechanical arm, and opposite side is fixed with tooth bar, and reducing motor engages with tooth bar by gear I, provides power to the vertical motion of mechanical arm, mechanical arm lower end be fixed for the slinging suspension hook of rotary rack; Draining machine structure support upper end is connected with manipulator support, a bearing support is installed in lower end, gear II is installed in bearing support one end, the other end is installed sprocket wheel, sprocket wheel is connected by chain with the sprocket wheel on reducing motor output shaft, and in the time that rotary rack rises to top, gear III engages with gear II, drives the rotation of rotating cage casing, the liquid of piston cavity is discharged, avoid the solution in different slots to be mixed in together simultaneously.
Manipulator support is welded by section bar.
Described rotary rack, it comprises fixed support, is provided with rotating cage casing in described fixed support, in described rotating cage casing, is provided with special tooling, is provided with transmission mechanism in a support bracket fastened side.
Described transmission mechanism comprises in the vertical direction meshed gears IV, gear V and gear VI successively, gear IV is fixed on the rotating shaft I of rotating cage casing, by rotating shaft I and rotating shaft II, rotating cage casing is fixed on fixed support, gear VI engages with the gear VII installing in lower frame, power is passed to rotating cage casing, realize the rotation of rotating cage casing.
Described rotating shaft I and rotating shaft II are on same straight line, and rotating shaft I and rotating shaft II all coordinate with an axle sleeve separately, jointly rotating cage casing are fixed on fixed support.
The laterally zygomorphic two row's special toolings that are provided with of described rotating cage casing, every row's special tooling includes some cover special toolings.
Described special tooling, it comprises lower tray and upper tray, in the boss surface of lower tray, be processed with the round platform that is less than piston combustion chamber shape, center at round platform is processed with through hole, and be milled with cannelure on described boss, be processed with cross groove at the vertical direction of round platform, round platform and cannelure are divided into four; Be 1/3rd truncated conical shape by upper tray sharp processing, and on round platform, be processed with and the lower tray seam of piston seam running fit.Piston is arranged between upper tray and upper tray, together rotates with rotating cage casing, has both ensured that piston can fall, and can ensure again fully contacting of seam and combustion chamber and end face and Phosphating Solution.
Being arranged on tray supporter of the lower tray symmetry of two described row's special toolings, the upper tray of upper row's special tooling is fixed on the top of rotating cage casing, and corresponding with the lower tray of upper row's special tooling; The upper tray of lower row's special tooling is fixed on the bottom of rotating cage casing, and corresponding with the lower tray of lower row's special tooling.
Tray supporter is fixed by screws on rotating cage casing, rotation cage is divided into two-layer up and down, and by the gap of the upper and lower pallet of pallet backing plate adjustment and piston, rotating shaft I and rotating shaft II are screwed on rotating cage casing.
Described phosphating process groove group comprises heating tank: ultrasonic cleaner I, ultrasonic cleaner II, Phosphating Slot VIII, hot water washing groove X, Phosphating Slot XI and non-heating tank: rinse tank III, pickling tank IV, rinse tank V, table are adjusted groove VII, rinse tank IX.Heating tank adopts stainless material, and scarp is made in bottom, facilitates the excretion of slag inclusion; Cell body upper inside wall is welded a sulculus, external upflow tube, and a cover plate is fixed on cell body top, for heating tube is installed.Non-heating tank adopts PP material, and bottom is inclined-plane, is beneficial to the excretion of slag inclusion; Cell body upper inside wall is welded a sulculus; , external upflow tube.
Described circulation filtering mechanism comprises corrosion resistant impeller pump, pressure filter and the Phosphating Slot VIII, the Phosphating Slot XI that link together by pipeline, and they form circulation path, for the filtration of Phosphating Solution, can realize recycling of Phosphating Solution, reduces use cost.
Technical process of the present utility model is:
Mechanical manipulator 1#:
(1) material loading end (material loading), after hanger is filled;
(2) press material loading clearance button;
(3) promote the rotary rack gear engagement that puts in place that puts in place;
(4) rotating cage casing rotation;
(5) rotary rack is put into ultrasonic cleaner II;
(6) the empty hanger of extraction idle station VI;
(7) return to material loading end material loading (repeating (1)～(4) action);
(8) rotary rack is put into ultrasonic cleaner I, empty wagons is got back to material loading end and is awaited orders;
(9) mention the rotary rack in ultrasonic cleaner II;
(10) put into successively after rinse tank III, pickling tank IV, rinse tank V, table tune groove VII according to the process time, empty wagons leaves;
(11) the empty hanger extracting in idle station VI returns after material loading end, and empty wagons leaves;
(15) extract hanger in ultrasonic cleaner I, put into successively technology groove according to technique, repeat to put into rinse tank III, pickling tank IV, rinse tank V, table tune groove VII;
(16) repeat above-mentioned (1)～(15) action.
Mechanical manipulator 2 #:
(1) mention table and adjust the rotary rack in groove VII, put into successively Phosphating Slot VIII, rinse tank IX, hot water washing groove X, exhaust end (discharging), empty hanger is put into idle station VI according to technique;
(2) repeating step (1).
The beneficial effects of the utility model are: main body adopts frame-type, simple in structure, and it is convenient to install, debug, and is convenient to protection, Working environment safety, health.Adopt automatic production, improved widely production efficiency, alleviated labor strength.Adopt the filter mechanism of Phosphating Solution, can realize recycling of Phosphating Solution, drop to use cost.Adopt special rotary rack not only to solve the piston cavity problem of feeling suffocated, and piston is fully contacted with liquid, make phosphatization effect reach best.
It is double that the utility model adopts mode of operation, and two mechanical manipulators can be worked simultaneously, are independent of each other, and production efficiency is high, easy to operate.
Brief description of the drawings
Fig. 1 is entirety assembling axonometric drawing of the present utility model;
Fig. 2 is overall assembling plan view of the present utility model;
Fig. 3 is main frame axonometric drawing of the present utility model;
Fig. 4 is main frame vertical view of the present utility model;
Fig. 5 is mechanical manipulator assembled shaft mapping of the present utility model;
Fig. 6 is mechanical manipulator assembling front view of the present utility model;
Fig. 7 is rotary rack assembled shaft mapping of the present utility model;
Fig. 8 is rotary rack fixed support wiring layout of the present utility model;
Fig. 9 is rotary rack rotating cage casing wiring layout of the present utility model;
Figure 10 is piston special tooling wiring layout of the present utility model;
Figure 11 is lower tray axonometric drawing of the present utility model;
Figure 12 is lower tray sectional view of the present utility model;
Figure 13 is upper tray axonometric drawing of the present utility model;
Figure 14 is heating tank axonometric drawing of the present utility model;
Figure 15 is heating tank sectional view of the present utility model;
Figure 16 is non-heating tank axonometric drawing of the present utility model
Figure 17 is non-heating tank sectional view of the present utility model;
Figure 18 is filtration cycle axonometric drawing of the present utility model.
In figure: hs piston, 1 lower frame, 2 intermediate studdles, 3 upper frames, 4 slide rails, 5 tooth bar I, 6 gear VII, 7 gear VIII, 8 reducing motor I, 9 reducing motor II, 10 cone gears, 11 sprocket wheel I, 12 sprocket wheel II, 13 chain I, 14 V-blocks, 15 bearing support I, 16 bearing support II, 17 bearing support III, 18 transmission shafts, 19 manipulator supports, 20 mechanical arms, 21 tooth bar II, 22 line rails, 23 reducing motor III, 24 gear I, 25 servomotor I, 26 servomotor II, 27 slide blocks, 28 gear IX, 29 rollers, 30 suspension hooks, 31 draining machine structure supports, 32 locking adjustment rollers, 33 sprocket wheel III, 34 sprocket wheel IV, 35 chain II, 36 bearing support IV, 37 gear II, 38 fixed supports, 39 gear shaft I, 40 gear shaft II, 41 axle sleeve I, 42 axle sleeve II, 43 rotating cage casings, 44 rotating shaft I, 45 lower trays, 46 upper tray, 47 corrosion resistant impeller pumps, 48 pressure filter, 49 rotating shaft II, 50 gear IV, 51 gear V, 52 gear VI, 53 gear III, 54 heating tubes, 55 cover plates, 56 ball floats.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described further.
Fig. 1, Fig. 2 are the utility model integral installation figure, and it comprises main body frame one, mechanical manipulator two, rotary rack three, phosphating process groove (ultrasonic cleaner I, ultrasonic cleaner II, rinse tank III, pickling tank IV, rinse tank V, table are adjusted groove VII, Phosphating Slot VIII, rinse tank IX, hot water washing groove X, Phosphating Slot XI) and pressure filter 48.Main body frame one end face is provided with two one slide rails 4, and the roller 29 of mechanical manipulator two is fixed on slide rail 4, and mechanical manipulator two driven rotary hangers three, according to phosphating process, stop after certain hour in each groove, automatically move on to next groove.In the time that rotary rack three drops in groove, engage with gear VII 6 by gear III53, drive rotating cage casing 43 to rotate, piston is fully contacted with liquid.When mechanical manipulator two, rotary rack three is mentioned when gear III53 is engaged with gear II37, rotating cage casing 43 starts rotation, and the solution of piston cavity is thrown away.Pressure filter 48 is placed on main body frame one outside with phosphating process groove XI, phosphating process groove VIII, pressure filter 48 connected into circulation filtering mechanism with phosphating process groove XI with pipeline, for the filtration of Phosphating Solution, realize recycling of Phosphating Solution, drop to use cost.
Fig. 3, Fig. 4 are main body frame wiring layout of the present utility model, and it comprises upper frame 3, lower frame 1 and intermediate studdle 2 three parts, is conducive to the carrying of main body frame.In upper frame 3 end face both sides, slide rail 4 is installed, centre is provided with tooth bar I5, has the gear IX 28 that servomotor II 26 drives to engage with tooth bar I5, and driving mechanical hand two moves horizontally.Lower frame 1 is fixed two row's V-blocks 14 above, for supporting rotary rack three.Transmission shaft 18 is separately fixed on two bearing support II 16, ensures the axis coaxle degree of all transmission shafts 18, and cone gear 10 is installed at transmission shaft 18 two ends.Bearing support III 17 1 sides are installed gear VII 6, and opposite side is installed cone gear 10, and bearing support I 15 1 sides are installed cone gear 10, and opposite side is installed sprocket wheel II12, axially with radially cone gear 10 is intermeshing.Sprocket wheel II12 is connected with the sprocket wheel I11 chain I13 being arranged on reducing motor II 9 output shafts, realizes a reducing motor II 9 and drives all transmission shafts 18 with identical speed rotation.In the time that rotary rack three drops on V-block 14, gear III53 engages with gear VII6, drives rotating cage casing 43 to rotate.Reducing motor I8 and gear VIII 7 are arranged on lower frame 1 two, while handling for piston, and the conversion of the first layer and the second layer.Upper frame 3 and lower frame 1 are connected into an entirety by intermediate studdle 2.
Fig. 5, Fig. 6 are mechanical manipulator general assembly drawing of the present utility model, and it comprises manipulator support 19, mechanical arm 20 and draining machine structure support 31.Manipulator support 19 is welded by section bar, and four support guide rollers 29 are fixed in bottom, and both sides are fixed with two locking adjustment rollers 32.Hookup wire rail slide block 27 on manipulator support 19, line rail 22 is fixed on mechanical arm 20 1 sides, opposite side is fixed with tooth bar II21, servomotor I 25 engages with tooth bar II21 by gear I24, move up and down power to mechanical arm 20 is provided, suspension hook 30 is fixed in mechanical arm 20 lower ends, for the rotary rack three of slinging.A bearing support IV 36 is installed in draining machine structure support 31 lower ends, bearing support IV36 mono-side is installed gear II 37, opposite side is installed sprocket wheel IV34, sprocket wheel IV34 is connected by chain II35 with the sprocket wheel III33 on reducing motor III 23 output shafts, in the time that rotary rack three rises to top, gear III53 engages with gear II37, drive rotating cage casing 43 to rotate, the liquid of piston cavity is discharged, avoid the solution in different slots to be mixed in together simultaneously.
Fig. 7, Fig. 8, Fig. 9 are rotary rack of the present utility model, and it comprises fixed support 38, rotating cage casing 43, gear IV 50, gear V 51, gear VI 52, gear III53 and special tooling.Its structure is the two ends that gear III53 and gear VI52 are arranged on gear shaft II40, and gear V51 is arranged on gear shaft I 39, and it is upper that gear IV50 is arranged on rotating shaft II49, ensures that gear IV50 normally engages with gear V 51, gear VI52.Rotating cage casing 43 two ends by rotating shaft II49 and rotating shaft I44 respectively with the coordinating of axle sleeve I41, axle sleeve II42, be fixed on fixed support 38.Exterior power is passed to rotating cage casing 43 by gear IV50, gear V51, gear VI52, gear III53 engagement by power, realizes the rotation of rotating cage casing 43.
Figure 10 is special tooling wiring layout of the present utility model, and it comprises lower tray 45 and upper tray 46.Piston hs is arranged between lower tray 45 and upper tray 46;
Figure 11, Figure 12 are lower tray 45 views of the present utility model, on the boss c surface being characterized in lower tray 45, process the round platform e that is less than piston combustion chamber shape, process through hole t at the center of round platform e, on its boss c, mill out cannelure d, process cross groove f at the vertical direction of round platform e, round platform e and cannelure d are divided into four;
Figure 13 is upper tray 46 of the present utility model, is characterized in that by upper tray 46 sharp processings be 1/3rd truncated conical shape, and on round platform, processes and the pallet seam X of piston seam k running fit.
Its above-mentioned special tooling can ensure: when piston hs is arranged between lower tray 45 and upper tray 46, all leave certain interval at height and horizontal direction, make piston hs in rotary course, because making piston seam k and end face h, action of gravity alternately contacts between lower tray 45 and upper tray 46, piston cavity air can not only be discharged smoothly, and each surface can touch Phosphating Solution can ensure piston phosphatization time, there is no dead angle.This structure can make Phosphating Solution pass in and out freely combustion chamber, and while ensureing that rotating box 23 rotates, piston hs does not come off simultaneously.
Figure 14, Figure 15 are heating tank of the present utility model (ultrasonic cleaner I, ultrasonic cleaner II, Phosphating Slot VIII, hot water washing groove X) view, the welding of employing stainless steel, trench bottom is made bilayer, and the inside one deck is by three plane assembly weldings, M face, N face are by two side direction intermediate, inclined, P face by after turn forward, this structure is beneficial to deslagging, cell body inner side welding one overflow groove J, in figure, pipe is 1. for overflow, pipe is 2. for adding water, and pipe is 3. for excretion, and 4. pipe is connected with corrosion resistant impeller pump 47 input apertures.Heating tube 54 is fixed on cover plate 55, makes its convenient disassembly, ball float 56 is for the degree of depth of display channel solution, by optoelectronic switch, can realize liquid level automatic loading water when low, when liquid level is high, automatically closes.
Figure 16, Figure 17 are non-heating tank of the present utility model (rinse tank III, pickling tank IV, rinse tank V, table are adjusted groove VII, rinse tank IX) view, welded by PP material, in figure, pipe is 5. for overflow, and pipe is 6. for adding water, and pipe (7.) is for excretion.Trench bottom is made bilayer, and the inside one deck is that two planes (Z, Y) are welded by two side direction intermediate, inclined, cell body inner side welding one overflow groove J.
Figure 18 is Phosphating Solution filtration cycle of the present utility model mechanism, and Phosphating Slot VIII is connected with corrosion resistant impeller pump 47 input apertures, and corrosion resistant impeller pump 47 is by Phosphating Solution from Phosphating Slot VIII suction pressure filter 48, and pressure filter 48 enters the Phosphating Solution having filtered in Phosphating Slot XI.Corrosion resistant impeller pump 47, pressure filter 48 link together by pipeline with Phosphating Slot VIII, Phosphating Slot XI, form circulation path, for the filtration of Phosphating Solution, can realize recycling of Phosphating Solution, drop to use cost.
Claims (10)
1. the equipment for piston automatic phosphating, it is characterized in that: comprise a main body frame, be provided with at described main body frame top the mechanical manipulator that two energy move around along main body frame, bottom at main body frame is provided with some phosphating process groove groups according to technical process, and described mechanical manipulator coordinates with rotary rack mobile between each phosphating process groove group; Outside at main body frame is provided with pressure filter; Phosphating Slot XI, the Phosphating Slot VIII of described pressure filter and phosphating process groove group connect into circulation filtering mechanism, for the filtration of Phosphating Solution.
2. the equipment for piston automatic phosphating as claimed in claim 1, it is characterized in that: described main body frame, it comprises upper frame, lower frame and intermediate studdle, described intermediate studdle is positioned at the centre of upper frame, lower frame and is connected with upper frame, lower frame, be conducive to the carrying of main body frame, in both sides, upper frame top, horizontal direction is provided with the pinion rack moving horizontally for slide rail and the mechanical manipulator of mechanical manipulator slide-and-guide.
3. the equipment for piston automatic phosphating as claimed in claim 1, it is characterized in that: on lower frame support, be fixed with some transmission shafts on same straight line, each transmission shaft supports by bearing support, and carries out power transmission by three cone gears between each transmission shaft; First transmission shaft drives by Power Drive Unit, is provided with the gear of driven rotary hanger rotation on described transmission shaft; When piston is during in phosphatization state, the rotation of driven rotary hanger; Intermediate studdle is connected to an entirety lower frame and upper frame;
Described drive unit comprises reducing motor, and described reducing motor is by sprocket wheel, first transmission shaft rotation of chain drive;
The two ends of described each transmission shaft are provided with the cone gear of in the vertical direction rotation, and two cone gear I adjacent between two adjacent transmission shafts are all meshed with the same cone gear II that is positioned at horizontal direction, and in same rotating shaft, are provided with a gear VII who is meshed with the gear VI on rotating cage casing with cone gear II.
4. the equipment for piston automatic phosphating as claimed in claim 2, is characterized in that: two rows are installed on described lower frame support for supporting the V-block of rotary rack.
5. the equipment for piston automatic phosphating as claimed in claim 1, it is characterized in that: described mechanical manipulator, it comprises manipulator support, mechanical arm and draining machine structure support, described manipulator support, four support guide rollers are fixed in bottom, and both sides are fixed with two locking adjustment rollers; Hookup wire rail slide block on manipulator support; A side at mechanical arm is installed wired rail, and opposite side is fixed with tooth bar, and reducing motor engages with tooth bar by gear I, provides power to the vertical motion of mechanical arm, mechanical arm lower end be fixed for the slinging suspension hook of rotary rack; Draining machine structure support upper end is connected with manipulator support, a bearing support is installed in lower end, gear II is installed in bearing support one end, the other end is installed sprocket wheel, sprocket wheel is connected by chain with the sprocket wheel on reducing motor output shaft, and in the time that rotary rack rises to top, gear III engages with gear II, drives the rotation of rotating cage casing, the liquid of piston cavity is discharged, avoid the solution in different slots to be mixed in together simultaneously;
Manipulator support is welded by section bar.
6. the equipment for piston automatic phosphating as claimed in claim 1, it is characterized in that: described rotary rack, it comprises fixed support, is provided with rotating cage casing in described fixed support, in described rotating cage casing, be provided with special tooling, be provided with transmission mechanism in a support bracket fastened side.
7. the equipment for piston automatic phosphating as claimed in claim 6, it is characterized in that: described transmission mechanism comprises in the vertical direction meshed gears IV, gear V and gear VI successively, gear IV is fixed on the rotating shaft I of rotating cage casing, by rotating shaft I and rotating shaft II, rotating cage casing is fixed on fixed support, gear VI engages with the gear VII installing in lower frame, power is passed to rotating cage casing, realize the rotation of rotating cage casing.
8. the equipment for piston automatic phosphating as claimed in claim 7, it is characterized in that: described special tooling, it comprises lower tray and upper tray, in the boss surface of lower tray, be processed with the round platform that is less than piston combustion chamber shape, center at round platform is processed with through hole, and on described boss, be milled with cannelure, be processed with cross groove at the vertical direction of round platform, round platform and cannelure are divided into four; Be 1/3rd truncated conical shape by upper tray sharp processing, and on round platform, be processed with and the lower tray seam of piston seam running fit; Piston is arranged between upper tray and upper tray, together rotates with rotating cage casing, has both ensured that piston can fall, and can ensure again fully contacting of seam and combustion chamber and end face and Phosphating Solution.
9. the equipment for piston automatic phosphating as claimed in claim 1, is characterized in that: described phosphating process groove group comprises heating tank: ultrasonic cleaner I, ultrasonic cleaner II, Phosphating Slot VIII, hot water washing groove X, Phosphating Slot XI and non-heating tank: rinse tank III, pickling tank IV, rinse tank V, table are adjusted groove VII, rinse tank IX; Heating tank adopts stainless material, and scarp is made in bottom, facilitates the excretion of slag inclusion; Cell body upper inside wall is welded a sulculus, external upflow tube, and a cover plate is fixed on cell body top, for heating tube is installed; Non-heating tank adopts PP material, and bottom is inclined-plane, is beneficial to the excretion of slag inclusion; Cell body upper inside wall is welded a sulculus; External upflow tube.
10. the equipment for piston automatic phosphating as claimed in claim 1, it is characterized in that: described circulation filtering mechanism comprises the corrosion resistant impeller pump, pressure filter, Phosphating Slot VIII and the Phosphating Slot XI that link together by pipeline, described corrosion resistant impeller pump, pressure filter, Phosphating Slot VIII and Phosphating Slot XI form circulation path.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320875411.6U CN203741415U (en) | 2013-12-27 | 2013-12-27 | Equipment for automatically phosphatizing piston |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320875411.6U CN203741415U (en) | 2013-12-27 | 2013-12-27 | Equipment for automatically phosphatizing piston |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203741415U true CN203741415U (en) | 2014-07-30 |
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ID=51341239
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320875411.6U Expired - Fee Related CN203741415U (en) | 2013-12-27 | 2013-12-27 | Equipment for automatically phosphatizing piston |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203741415U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103695895A (en) * | 2013-12-27 | 2014-04-02 | 山东滨州渤海活塞股份有限公司 | Device for automatic piston phosphatization |
| CN108291308A (en) * | 2015-11-05 | 2018-07-17 | 雷托马克斯有限公司 | It is used to carry out metal parts the processing equipment and processing method of pickling and phosphatization by means of swirling device |
| CN108350576A (en) * | 2015-11-05 | 2018-07-31 | 雷托马克斯有限公司 | For the acidification of metal parts and the processing equipment of phosphatization and processing method and for giving metal parts zinc-plated treatment facility |
| CN114016012A (en) * | 2021-10-28 | 2022-02-08 | 长沙瑞联材料科技有限公司 | Phosphating production line |
-
2013
- 2013-12-27 CN CN201320875411.6U patent/CN203741415U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103695895A (en) * | 2013-12-27 | 2014-04-02 | 山东滨州渤海活塞股份有限公司 | Device for automatic piston phosphatization |
| CN108291308A (en) * | 2015-11-05 | 2018-07-17 | 雷托马克斯有限公司 | It is used to carry out metal parts the processing equipment and processing method of pickling and phosphatization by means of swirling device |
| CN108350576A (en) * | 2015-11-05 | 2018-07-31 | 雷托马克斯有限公司 | For the acidification of metal parts and the processing equipment of phosphatization and processing method and for giving metal parts zinc-plated treatment facility |
| CN108350576B (en) * | 2015-11-05 | 2020-11-24 | 雷托马克斯有限公司 | Treatment device for the acidification and phosphating of metal parts |
| CN114016012A (en) * | 2021-10-28 | 2022-02-08 | 长沙瑞联材料科技有限公司 | Phosphating production line |
| CN114016012B (en) * | 2021-10-28 | 2023-10-13 | 长沙瑞联材料科技有限公司 | Phosphating production line |
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