CN114016012A - Phosphating production line - Google Patents

Phosphating production line Download PDF

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Publication number
CN114016012A
CN114016012A CN202111262218.0A CN202111262218A CN114016012A CN 114016012 A CN114016012 A CN 114016012A CN 202111262218 A CN202111262218 A CN 202111262218A CN 114016012 A CN114016012 A CN 114016012A
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CN
China
Prior art keywords
frame
phosphating
driving
lifting
connecting rod
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Granted
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CN202111262218.0A
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Chinese (zh)
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CN114016012B (en
Inventor
杨家明
唐志国
杨子昂
肖建新
张斌
邓斌
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Changsha Ruilian Material Technology Co ltd
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Changsha Ruilian Material Technology Co ltd
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Priority to CN202111262218.0A priority Critical patent/CN114016012B/en
Publication of CN114016012A publication Critical patent/CN114016012A/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/73Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals characterised by the process

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Coating Apparatus (AREA)

Abstract

The invention discloses a phosphating production line, which comprises: a support; the device comprises a tank body, a plurality of auxiliary tanks and a control system, wherein the tank body is arranged on a support and comprises a phosphating tank and a plurality of auxiliary tanks, the phosphating tank is used for phosphating workpieces, and the auxiliary tanks are respectively used for pretreatment operation before phosphating the workpieces or cleaning operation after phosphating the workpieces; the rotating mechanism is used for bearing a work piece loading bin and driving the work piece loading bin to rotate; the feeding and discharging mechanism is arranged at one end of the rotating mechanism and is used for feeding materials to the rotating mechanism or sending out a material box of the rotating mechanism; and the lifting mechanism is slidably mounted on the support and arranged above the pool body, and is used for lifting the rotating mechanism to move or lift. According to the phosphating production line, workpieces can be phosphated in batches and on a large scale, the production efficiency is high, the automation degree is high, and the labor cost is reduced.

Description

Phosphating production line
Technical Field
The invention relates to the technical field of phosphating equipment, in particular to a phosphating production line.
Background
Phosphorization is a common pretreatment technology, belongs to chemical conversion film treatment in principle, is mainly applied to steel surface phosphorization, non-ferrous metal (such as aluminum and zinc) parts can also be applied to phosphorization, and the purpose of phosphorization is mainly as follows: the base metal is protected, and the metal is prevented from being corroded to a certain extent; the primer is used for priming before painting, and the adhesive force and the corrosion resistance of a paint film layer are improved; plays a role in friction reduction and lubrication in the metal cold working process. The phosphating of the workpiece has a plurality of steps, and particularly when the workpiece with the cavity is phosphated, the workpiece is driven to rotate in a phosphating pool; in the past, the phosphorization means of manually combining various devices not only consumes time and labor, has high cost and low efficiency, and has unstable phosphorization quality, but also has great influence on the health of workers due to pollution generated in the phosphorization process.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides a phosphating production line which can be used for phosphating workpieces in batches and on a large scale and has high production efficiency and high automation degree.
According to the embodiment of the invention, the phosphating production line comprises: a support; the tank body is arranged on the support and comprises a phosphating tank and a plurality of auxiliary tanks, the phosphating tank is used for phosphating the workpiece, and the auxiliary tanks are respectively used for pretreatment operation before phosphating the workpiece or cleaning operation after phosphating; the rotating mechanism is used for bearing a work piece loading bin and driving the work piece loading bin to rotate; the feeding and discharging mechanism is arranged at one end of the rotating mechanism and is used for feeding materials to the rotating mechanism or sending out a material box of the rotating mechanism; and the lifting mechanism is slidably arranged on the support and is arranged above the pool body, and is used for lifting the rotating mechanism to move or lift.
According to the embodiment of the invention, the phosphating production line at least has the following technical effects: the full-automatic phosphating of the workpiece can be realized by matching of all the mechanisms, so that the working efficiency is greatly improved, and the production cost is reduced; the phosphating device can be used for phosphating workpieces in batches and on a large scale, and reduces the labor cost.
According to some embodiments of the invention, the rotating mechanism comprises two rotating wheels arranged at intervals, a bottom frame for receiving the bin and a top frame matched with the bottom frame to clamp the bin are arranged between the two rotating wheels; the rotating wheel is arranged on the support and connected with a driving structure for driving the rotating wheel to rotate, and the rotating wheel can drive the bottom frame and the top frame to rotate synchronously.
According to some embodiments of the invention, a post is connected to each end of the top frame; two the opposite one side of runner all is equipped with the extension board that extends towards opposite direction, the section of thick bamboo post is installed to the extension board, the post pole activity wear to locate in the section of thick bamboo post and be connected with its drive arrangement who keeps away from the bottom frame of drive and its reset structure who is close to the bottom frame of drive.
According to some embodiments of the invention, the edge of the top frame is provided with a flange extending downwards, a fixing plate is arranged above the top frame in a lifting manner, the fixing plate is provided with a pressing plate and a connecting rod extending downwards, and the pressing plate is arranged on one side of the fixing plate facing the top frame and used for pressing a workpiece in the material frame; the connecting rod is connected with a power device for driving the connecting rod to lift relative to the top frame.
According to some embodiments of the invention, the bottom frame is able to receive a plurality of bins and is provided with a separation duct provided to separate the plurality of bins; one end of the connecting rod is connected with the fixing plate, the other end of the connecting rod penetrates through the bottom frame to be connected with the power device, and the middle part of the connecting rod is in threaded connection with the separation pipe; the power device can drive the connecting rod to rotate around the axis of the connecting rod, so that the connecting rod spirally ascends and descends relative to the separation pipe, and further the fixing plate is driven to ascend and descend relative to the top frame.
According to some embodiments of the invention, the power device comprises a stepper motor and a bayonet sleeve connected to an output of the stepper motor; one end of the connecting rod, which is far away from the fixed plate, is provided with a pin sheet which protrudes radially, and the pin sheet can be embedded into the bayonet lock sleeve and can lift relative to the bayonet lock sleeve; the step motor can drive the cutting sleeve to rotate around the axis of the sleeve, and then the connecting rod is driven to rotate.
According to some embodiments of the invention, the feeding and discharging mechanism comprises a primary conveying device arranged on one side of the rotating mechanism and a secondary conveying device arranged below the rotating mechanism, and the secondary conveying device is arranged on the bracket in a lifting manner; the secondary conveying device is used for receiving the material frames conveyed by the primary conveying device and conveying the material frames into the bottom frame, or outputting the material frames in the bottom frame to the primary conveying device.
According to some embodiments of the invention, the support is provided with a rack rail, the lifting mechanism comprises a moving frame and a lifting frame, and the moving frame is provided with a gear corresponding to the rack rail and a horizontal motor for driving the gear to rotate; the lifting frame is arranged on the movable frame in a lifting manner and is connected with the rotating mechanism; the rotation of the horizontal motor can drive the gear to roll along the rack rail, so as to drive the moving frame to move synchronously; the movable frame is also provided with a device for driving the lifting frame to lift.
According to some embodiments of the invention, the moving frame is provided with a mounting seat and a driving motor, the mounting seat is provided with a driving shaft capable of rotating around the axis of the mounting seat in a penetrating way, and the output shaft of the driving motor is connected with the driving shaft; the driving shaft is sleeved with a hinged wheel, the periphery of the hinged wheel is wound with a hanging strip, and two ends of the hanging strip are respectively connected with the hinged wheel and the lifting frame; the driving motor drives the driving shaft to rotate so as to drive the hinge wheel to rotate synchronously, and finally the lifting frame is driven to lift relative to the moving frame.
According to some embodiments of the invention, the movable frame is provided with a slide bar extending downwards, and one side of the lifting frame is fixedly provided with a roller box; the roller box comprises a box body and rollers arranged in a row, the sliding rod penetrates between the two rows of rollers, and the rotation of the hinge wheel can drive the roller box to slide along the sliding rod.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of an installation structure of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a first angle of a tank body according to an embodiment of the present invention;
FIG. 3 is a schematic structural view of a second angle of the tank body according to the embodiment of the present invention;
FIG. 4 is a schematic structural diagram of an oil removal sump according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a wind box according to an embodiment of the present invention;
FIG. 6 is a schematic view of the mounting structure of the feeding and discharging mechanism of the embodiment of the invention;
FIG. 7 is a front view of a lift frame and secondary transport device according to an embodiment of the present invention;
FIG. 8 is a schematic structural diagram of a secondary conveyor according to an embodiment of the invention;
FIG. 9 is a schematic structural diagram of a primary conveyor according to an embodiment of the invention;
FIG. 10 is a schematic structural diagram of a slider according to an embodiment of the present invention;
fig. 11 is a schematic structural view of a rotating mechanism according to an embodiment of the present invention;
FIG. 12 is a schematic structural view of a rotor according to an embodiment of the present invention;
FIG. 13 is a schematic structural diagram of a driving structure according to an embodiment of the present invention;
FIG. 14 is a schematic structural diagram of a lifting mechanism according to an embodiment of the invention;
FIG. 15 is an exploded view of a roller box according to an embodiment of the present invention;
fig. 16 is a schematic structural view of a roll bar according to an embodiment of the present invention.
Reference numerals:
the device comprises a support 1000, a lifting frame 1100, a lifting cylinder 1110, a rack rail 1200, a support rod 1210, a stepping motor 1300, a bayonet sleeve 1310, an insert 1311 and a clearance groove 1312;
the device comprises a tank body 2000, a bottom frame 2100, a heating device 2101, an ultrasonic generator 2102, a clamping structure 2110, a vertical plate 2111, a horizontal plate 2112, a clamping groove 2113, an air draft system 2200, a main air pipe 2210, a connecting air pipe 2211, an air exhaust pipe 2212, an air box 2220, a connecting hole 2221, an air hole 2222, a phosphating tank 2310, an oil removal tank 2321, a first water washing tank 2322, a second water washing tank 2323, a third water washing tank 2324, a liquid supplementing pipe 2330, a liquid discharge pipe 2340 and an overflow box 2350;
rotating mechanism 3000, mounting frame 3110, mounting bar 3111, driving motor 3112, support pin bar 3113, wheel 3120, extension plate 3121, support plate 3122, cylinder 3123, driving structure 3130, driving bar 3131, driving wheel 3132, driving wheel 3133, bottom frame 3200, separation tube 3210, top frame 3300, post 3310, return spring 3320, rib 3330, guide bar 3340, fixing plate 3400, pressure plate 3410, connecting bar 3420, pin 3421;
the feeding and discharging mechanism 4000, a frame body 4200, a primary conveying device 4210, a primary chain 4211, a primary motor 4212, a primary head moving rod 4213, a tail moving rod 4214, an adjusting slider 4220, a groove 4221, a tensioning structure 4230, a tensioning screw 4231, a tensioning nut 4232, a vertical rod 4240, a secondary conveying device 4300, a secondary conveying chain 4310, a secondary driving chain 4320, a secondary motor 4330, a driving rod 4340 and a rod seat 4350;
the lifting mechanism 5000, the moving frame 5200, the rolling rod 5210, the gear 5211, the chain wheel 5212, the horizontal motor 5220, the hinge wheel 5230, the driving motor 5231, the hanging strip 5240, the end hole 5241, the sliding rod 5250, the bottom plate 5251, the mounting seat 5260, the driving shaft 5261, the hanging buckle 5270, the lifting frame 5300, the roller box 5310, the box 5311, the roller 5312 and the supporting plate 5320.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", and the like, indicate orientations and positional relationships based on the orientations and positional relationships shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, should not be construed as limiting the present invention. Furthermore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 to 16, a phosphating line according to an embodiment of the invention includes: a bracket 1000;
the pool body 2000 is arranged on the support 1000 and comprises a phosphating pool 2310 and a plurality of auxiliary pools, wherein the phosphating pool 2310 is used for phosphating the workpiece, and the plurality of auxiliary pools are respectively used for pre-treatment operation before phosphating the workpiece or cleaning operation after phosphating the workpiece;
the rotating mechanism 3000 is used for bearing a work-piece loading bin and driving the work-piece loading bin to rotate;
the feeding and discharging mechanism 4000 is installed at one end of the rotating mechanism 3000 and used for feeding materials to the rotating mechanism 3000 or sending out a material box of the rotating mechanism 3000;
the lifting mechanism 5000 is slidably mounted on the support 1000 and arranged above the pool body 2000, and the lifting mechanism 5000 is used for lifting the rotating mechanism 3000 to move or lift.
The phosphating production line provided by the embodiment of the invention can realize full-automatic phosphating of workpieces, greatly improves the working efficiency and reduces the production cost; the phosphating device can be used for phosphating workpieces in batches and on a large scale, and reduces the labor cost.
In some embodiments of the present invention, the support 1000 is provided with a base frame 2100, a phosphating tank 2310 and a plurality of auxiliary tanks, which are collectively referred to as processing tanks, the plurality of processing tanks are arranged on the base frame 2100 in parallel, and the hoisting mechanism 5000 is slidably mounted above the tank body 2000. Phosphating tank 2310 and supplementary pond all are equipped with the screens structure 2110 that supplies rotary mechanism 3000 to imbed, and when rotary mechanism 3000 got into the pond 2000 processing pond completely, rotary mechanism 3000's both ends were lapped respectively on the end wall at pond 2000 processing pond both ends. A heating device 2101 or an ultrasonic generator 2102 is arranged in the processing pool of the partial pool body 2000. The phosphating pool 2310 is used for phosphating the workpiece, and the auxiliary pools are respectively used for pretreatment operation before phosphating the workpiece or cleaning operation after phosphating the workpiece; heating devices 2101 are arranged in the phosphating tank 2310 and part of the auxiliary tanks, and ultrasonic generators 2102 are arranged in all the auxiliary tanks. The tank body 2000 is also provided with an air draft system 2200 which comprises a main air pipe 2210 and a plurality of air boxes 2220, the air boxes 2220 are respectively arranged above the processing tank of the phosphating tank 2310, and one end of each air box 2220 is connected with the main air pipe 2210; an air draft motor is installed in the main air pipe 2210 and used for sucking and discharging acid mist in the air boxes 2220.
The pool body 2000 for phosphating of the embodiment of the invention has a compact structure, reduces the space occupation and improves the space utilization rate; a plurality of processing pools are arranged, and workpieces are automatically finished from the beginning to the end of phosphorization, so that the working efficiency is improved; the device is provided with a heating device 2101, an ultrasonic generator 2102 and the like, so that the phosphating quality is guaranteed, the exhaust system 2200 is arranged, the harmful gas is prevented from leaking, and the safety of construction personnel is guaranteed.
In some embodiments of the present invention, the auxiliary tank includes an oil removal tank 2321, a first water washing tank 2322, a second water washing tank 2323 and a third water washing tank 2324, the phosphating tank 2310 is disposed between the second water washing tank 2323 and the third water washing tank 2324, the oil removal tank 2321, the first water washing tank 2322 and the second water washing tank 2323 are used for cleaning the workpiece before phosphating, and the third water washing tank 2324 is used for cleaning the workpiece after phosphating; the heating device 2101 is not provided in the first and third water washing tanks 2322 and 2324. Specifically, as shown in fig. 2 and 3, two phosphating baths 2310 are provided, the number of the phosphating baths 2310 is set according to the requirement of the operation cycle time and the capacity, if the efficiency of the auxiliary baths is high and the phosphating time is long, the time required by one group of auxiliary baths can correspond to the working time of a plurality of phosphating baths 2310, and then the processing efficiency can be improved by setting the plurality of phosphating baths 2310.
In some embodiments of the present invention, three processes are required before the workpiece enters the phosphating tank 2310, in which oil is removed in the oil removal tank 2321, then the liquid on the workpiece is primarily cleaned in the first water washing tank 2322, and then enters the second water washing tank 2323 for further cleaning, and then enters the phosphating tank 2310; and after the phosphorization is finished, the workpiece enters a third water washing tank 2324 for second water washing, and then the workpiece is sent out to finish the subsequent processing operation.
In some embodiments of the present invention, the ultrasonic generators 2102 are installed in all the auxiliary tanks, and only the oil removal tank 2321 and the second water washing tank 2323 in the auxiliary tanks are provided with the heating devices 2101; both phosphating baths 2310 are provided with heating devices 2101 but are not provided with ultrasonic generators 2102. The ultrasonic generator 2102 is used to enhance the cleaning effect of the workpiece.
In some embodiments of the present invention, the end wall of the auxiliary tank is provided with a liquid inlet hole, the bottom of the auxiliary tank is provided with a liquid outlet hole, the liquid inlet hole is connected with a liquid supplementing pipe 2330, and the liquid outlet hole is connected with a liquid discharging pipe 2340. Specifically, as shown in fig. 2 and 3, a plurality of auxiliary tanks are all replenished with liquid through the same liquid inlet main pipe, but a solenoid valve may be arranged on a liquid replenishing pipe 2330 for replenishing liquid into different tank 2000 processing tanks to control the on-off of the auxiliary tanks, so as to meet the requirement of replenishing liquid with different amounts into different tank 2000 processing tanks; the fluid-discharge tube is likewise arranged, and the stability of the quantity of the liquid in the processing pool of the pool body 2000 is ensured by controlling the on-off state by arranging the electromagnetic valve.
Further, the phosphating tank 2310 can also be manually replenished.
In some embodiments of the invention, an overflow box 2350 is further disposed in the auxiliary tank, wherein the overflow box 2350 is disposed on an inner sidewall of the auxiliary tank and aligned with the inlet hole, for receiving the liquid flowing into the auxiliary tank from the inlet hole and overflowing the liquid into the auxiliary tank from above. Specifically, the overflow box 2350 is arranged for making the fluid infusion operation more gentle and reducing splashing of splash; the waterline of the liquid is extended to overflow the overflow box 2350 and then flow out, greatly reducing water bloom.
In some embodiments of the present invention, the positioning structure 2110 includes a vertical plate 2111 and a horizontal plate 2112, the horizontal plate 2112 is connected to the upper surface of the tank 2000 processing tank, the vertical plate 2111 is fixedly connected to the horizontal plate 2112, and two positioning grooves 2113 are spaced from the vertical plate 2111. Specifically, as shown in fig. 2, the transverse plate 2112 is further provided with two limiting plates, the two limiting plates are disposed at positions corresponding to the clamping grooves 2113, and the two limiting plates are disposed at two sides of the clamping grooves 2113 so as to embed and limit the device rods for lifting the workpiece.
In some embodiments of the present invention, the main air pipe 2210 is provided with a plurality of connecting air pipes 2211 extending upward, one end of the bottom of the air box 2220 is provided with a connecting hole 2221, and the connecting air pipes 2211 are inserted into the air box 2220 from the connecting hole 2221 to communicate the air box 2220 and the main air pipe 2210.
In some embodiments of the present invention, the side walls of the wind box 2220 at both sides are provided with wind holes 2222. Specifically, as shown in fig. 2 and 5, a plurality of wind boxes 2220 are arranged between every two box bodies, the bottom of one end of each wind box 2220 is connected with a connecting wind pipe 2211, and the connecting wind pipe 2211 is communicated with a main wind pipe 2210; an exhaust fan is arranged in the main air pipe 2210, a plurality of air holes 2222 are formed in the side wall of the air box 2220, the air holes 2222 are long-strip-shaped, air emitted in the pool body 2000 processing pool is sucked into the air box 2220 from the air holes 2222, and the air in the air box 2220 is sucked into the main air pipe 2210 by the exhaust fan; an exhaust duct 2212 communicated with the exhaust gas treatment device is arranged at one end of the main air pipe 2210, and the exhaust duct 2212 sends out the acid mist pumped from the plurality of air boxes 2220 in the main air pipe 2210.
In some embodiments of the present invention, the rotating mechanism 3000 includes two spaced wheels 3120 and a driving structure 3130 for driving the two wheels 3120 to rotate synchronously;
the two ends of the bottom frame 3200 are respectively connected with the two rotating wheels 3120 and are used for bearing a material frame for storing workpieces; the two ends of the bottom frame 3200 are fixedly connected with the rotating wheel 3120, for example, welded or screwed detachably. A plurality of workpieces are placed in a material frame, and the material frame conveys the workpieces to the bottom frame 3200 through a feeding device; the bottom frame 3200 is provided with a partition pipe 3210 for partitioning a plurality of material frames, each of which can be placed with a plurality of workpieces, and thus the phosphating efficiency is greatly improved.
The top frame 3300, liftable install in bottom frame 3200 top, with the cooperation of bottom frame 3200 in order to press from both sides tight material frame. After the material frame enters the bottom frame 3200, the top frame 3300 descends to clamp the material frame between the bottom frame 3200 and the top frame 3300, so that the material frame is prevented from falling off in the rotating process of the rotating wheel 3120. The rotating mechanism 3000 clamps the material frame between the top frame 3300 and the bottom frame 3200, the top frame 3300 can lift relative to the bottom frame 3200, the clamping mode is simple, and feeding and discharging are facilitated; the support 1000 is provided with the rotating wheel 3120, the rotating wheel 3120 drives the top frame 3300 and the top frame 3300 to rotate synchronously, so that the workpiece with the cavity can be fully contacted with the phosphating solution on all surfaces of the workpiece in the phosphating process, and the phosphating quality is ensured.
In some embodiments of the present invention, the stand 1000 includes two spaced-apart mounting brackets 3110 and a mounting bar 3111 connecting the two mounting brackets 3110, the two wheels 3120 being mounted to the two mounting brackets 3110, respectively; the mounting rod 3111 is provided with a transmission motor 3112, and an output shaft of the transmission motor 3112 is in transmission connection with the driving structure 3130, and is used for driving the driving structure 3130 to move, so as to drive the rotating wheel 3120 to rotate. Specifically, as shown in fig. 11, two mounting bars 3111 are provided at intervals, and a driving motor 3112 is mounted on the two mounting bars 3111.
In some embodiments of the present invention, the driving structure 3130 includes a driving rod 3131 and a driving wheel 3132 disposed at both ends of the driving rod 3131, the two driving wheels 3132 are respectively engaged with the two wheels 3120, and a middle portion of the driving rod 3131 is drivingly connected to an output shaft of the driving motor 3112.
In some embodiments of the present invention, a driving wheel 3133 is disposed in the middle of the driving rod 3131, and the driving wheel 3133 is in driving connection with the output shaft of the driving motor 3112 through a chain. Specifically, as shown in fig. 13, the driving wheel 3132 is disposed above the rotating wheel 3120 and engaged with the rotating wheel 3120, two ends of the driving rod 3131 can be rotatably inserted into two mounting frames 3110 around its axis, and the driving rod 3131 and the driving wheel 3132 are supported by the mounting frames 3110; the driving wheel 3132 is disposed at a position close to the end of the driving rod 3131. The connection between driving wheel 3132 and driving rod 3131 may be pin connection, interference fit connection, or welding, and the connection between driving wheel 3133 and driving rod 3131 may also be welding or pin connection.
Further, the driving wheel 3133 is in transmission connection with an output shaft of the driving motor 3112 through a chain; the driving wheel 3133 can be made smaller and more flexible by chain transmission. It is understood that the driving connection between the driving motor 3112 and the driving wheel 3133 can also be a gear 5211 driving or a belt driving.
In some embodiments of the present invention, the two wheels 3120 are provided at opposite sides thereof with an extension plate 3121 and a stop plate 3122 extending in opposite directions, and the top frame 3300 is movably disposed between the extension plate 3121 and the stop plate 3122, and is connected to a first driving device for driving the top frame 3300 to be away from the bottom frame 3200 and a reset structure for driving the top frame to be close to the bottom frame 3200. Since the bottom frame 3200 and the top frame 3300 are both provided between the two rotating wheels 3120, the extension plate 3121 and the resistance plate 3122 are necessarily installed at the opposite sides of the two rotating wheels 3120.
In some embodiments of the present invention, the extension plate 3121 is provided with a column 3123, two ends of the top frame 3300 are provided with a downwardly extending rod 3310, and the rod 3310 is movably inserted into the column 3123; the first driving device is used to drive the rod 3310 to slide along the column 3123, and further drives the top frame 3300 to move away from the bottom frame 3200. Specifically, as shown in fig. 12, two extending plates 3121 are provided at an interval from top to bottom, and both ends of the column 3123 are connected to the two extending plates 3121, respectively. A first driving means for driving the post rod 3310 to slide along the column 3123 is installed to the stand 1000. Because in the bonderizing process, structures such as whole runner 3120 and top frame 3300, bottom frame 3200 all need be hung into different cell 2000 processing ponds by overhead hoist and carry out a plurality of processes processing, in order to reduce the weight of the 5000 handling of handling mechanism, consequently install first drive arrangement in support 1000. The first driving means driving the pole 3310 to slide is performed at the time of discharging, and the material frame is required to be sent out of the bottom frame 3200 at the time of discharging, so that the top frame 3300 is required to be driven to ascend to enlarge the interval between the top frame 3300 and the bottom frame 3200, thereby discharging. The first driving device can be a pneumatic telescopic device or a telescopic oil cylinder and the like.
In some embodiments of the present invention, the supporting plate 3122 is disposed above the extending plate 3121, and the returning structure is a return spring 3320, two ends of the return spring 3320 are respectively connected to the supporting plate 3122 and the top frame 3300, for driving the top frame 3300 to return toward the direction approaching the bottom frame 3200. Specifically, the return spring 3320 is connected to a side of the top frame 3300 facing away from the column 3123, and the return spring 3320 is used to drive the top frame 3300 to clamp the rim, so that the rim can be always clamped between the top frame 3300 and the bottom frame 3200 during the rotation of the rotating wheel 3120.
In some embodiments of the present invention, the top frame 3300 is provided with a downwardly extending rib 3330 at the edge thereof, and a pressing plate 3410 for pressing the workpiece in the frame is installed above the top frame 3300 in a liftable manner. Specifically, as can be seen from the above, a plurality of workpieces are disposed in the material frame, and in order to better limit the workpieces, the workpieces are not moved during the rotation of the rotating wheel 3120, so that the top frame 3300 is disposed in a hollow manner, and the pressing plate 3410 is additionally disposed to press the workpieces to the material box. Since a plurality of frames may be provided in the bottom frame 3200, the pressure plate 3410 is provided in plurality corresponding to the frames.
In some embodiments of the present invention, the top frame 3300 is provided with a guide bar 3340 extending upwards, a fixing plate 3400 is sleeved on the guide bar 3340, and the fixing plate 3400 is connected with a power device for driving the fixing plate 3400 to ascend and descend; the pressing plate 3410 is provided in plurality and is installed at intervals on a side of the fixing plate 3400 facing the top frame 3300. Specifically, as shown in fig. 11, guide rods 3340 are disposed at both ends of the top frame 3300, and both ends of the fixing plate 3400 are respectively sleeved in the guide rods 3340 at both ends of the top frame 3300. The pressing plate 3410 is connected with the fixing plate 3400 through threads, and can be welded or the like; a plurality of pressure plates 3410 have spaces therebetween, and a partition pipe 3210 is provided in the space between two adjacent pressure plates 3410.
In a further embodiment of the present invention, the fixing plate 3400 is movably connected with two connecting rods 3420 capable of rotating around its own axis, and the two connecting rods 3420 are provided, and the two connecting rods 3420 respectively pass through the top frame 3300 between two adjacent pressure plates 3410. One end of the connecting rod 3420 is connected to the fixing plate 3400, the other end passes through the top frame 3300 and the bottom frame 3200 to be connected to the power unit, and the middle portion of the connecting rod 3420 is screw-coupled to the partition pipe 3210 of the bottom frame 3200. Specifically, the outer peripheral surface of the middle part of the connecting rod 3420 is provided with threads, the partition pipe 3210 is provided with a screw hole, and the connecting rod 3420 is arranged in the screw hole in a penetrating manner and is in threaded connection with the screw hole; the connecting rod 3420 can not drive the fixing plate 3400 to rotate, but can drive the fixing plate 3400 to lift. The power device drives the connecting rod 3420 to rotate around its own axis, and since the bottom frame 3200 is fixedly arranged, the connecting rod 3420 will spirally ascend or descend relative to the partition pipe 3210, and further drive the fixing plate 3400 to ascend and descend, thereby driving the pressing plate 3410 to ascend and descend. When the rotating mechanism 3000 feeds materials, the power device drives the connecting rod 3420 to ascend, then the first driving device drives the top frame 3300 to be far away from the bottom frame 3200, and then the feeding and discharging mechanism 4000 feeds the material box; after the work bin completely enters, the first driving device loses power, the return spring 3320 drives the top frame 3300 to return towards the direction of the bottom frame 3200 to press the work bin, and then the power device drives the connecting rod 3420 to press a workpiece in the work bin; the swing mechanism 5000 lifts the entire rotating mechanism 3000 and feeds it into different processing tanks for processing. When the rotating mechanism 3000 discharges materials, the power device drives the connecting rod 3420 to ascend, then the first driving device drives the top frame 3300 to move away from the bottom frame 3200, and then the feeding and discharging mechanism 4000 sends out the material box.
It should be understood that the power device is also mounted on the frame 1000, and the end of the connecting rod 3420 far away from the fixing plate 3400 is detachably connected to the power device, so that the connecting rod 3420 can be separated from the power device without any tool or operation. As can be seen from the above, the rotating wheel 3120 needs to be lifted integrally during the phosphating process, and the separation of the connection between the power device and the fixed plate 3400 is also intended to reduce the lifting weight.
It can be understood that the power device may also be installed at a position such as the top frame 3300 or the top frame 3300, and the connecting rod 3420 is not provided, but directly connected to the fixing plate 3400 and drives it to ascend or descend; the power unit mounted to the top frame 3300 or the bottom frame 3200 may be hoisted together with the wheel 3120.
In some embodiments of the invention, the power device comprises a stepper motor 1300 and a bayonet sleeve 1310, the bayonet sleeve 1310 being connected to an output end of the stepper motor 1300; one end of the connecting rod 3420, which is far away from the fixing plate 3400, is provided with a radially protruding pin piece 3421, and the pin piece 3421 can be embedded into the bayonet sleeve 1310 and can be lifted and lowered relative to the bayonet sleeve 1310; the rotation of the step motor 1300 can drive the ferrule sleeve to rotate around its own axis, and further drive the connecting rod 3420 to rotate. As shown in fig. 7 and 11, four upward extending insertion pieces 1311 are disposed at the top of bayonet sleeve 1310, the insertion pieces 1311 are uniformly spaced around the circumference, and every two insertion pieces 1311 have a space therebetween to form four clearance grooves 1312. The pin pieces 3421 are symmetrically arranged, and the two pin pieces 3421 can be respectively inserted into the two symmetrical clearance grooves 1312; the gap groove 1312 is a rectangular groove, and the width of the gap groove 1312 substantially coincides with the thickness of the pin piece 3421. The bottom of the insertion piece 1311 is rectangular and the top is triangular with a gradually decreasing upward angle, so that the pin piece 3421 can be inserted easily.
When pin 3421 is inserted into gap 1312, bayonet sleeve 1310 is rotated to rotate connecting bar 3420 synchronously, and connecting bar 3420 is rotated while being lifted relative to bayonet sleeve 1310, but the distance for lifting connecting bar 3420 is limited, so that the lifting stroke of connecting bar 3420 is about 50 mm, but connecting bar 3420 is lifted to a position out of gap 1312.
In some embodiments of the present invention, the feeding and discharging mechanism 4000 includes a rack 4200, the rack 4200 is disposed on one side of the rotating mechanism 3000, and is provided with multiple sets of primary conveying devices 4210 for feeding; the primary conveying device 4210 comprises a primary motor 4212 and two primary chains 4211 arranged at intervals, wherein the primary chains 4211 are used for bearing a material box, and the primary motor 4212 is used for driving the primary chains 4211 to move;
multiunit second grade conveyor 4300, liftable install in support 1000 and locate bottom frame 3200 below, and second grade conveyor 4300 can rise to the position that one-level conveyor 4210 flushed to the workbin that drives just get into in the bottom frame 3200 removes. As can be seen from the above, since the bottom frame 3200 needs to be rotated, the secondary conveyor 4300 is configured to be lifted to avoid obstructing the rotation of the bottom frame 3200.
In some embodiments of the present invention, the feeding of the material frame into the bottom frame 3200 and the discharging of the material frame from the bottom frame 3200 after the phosphorization of the workpiece are both performed by the primary conveying device 4210 and the secondary conveying device 4300. Three bins can be placed simultaneously on bottom frame 3200, and three sets of primary 4210 and secondary 4300 conveyors are provided corresponding to bottom frame 3200.
When feeding into the bottom frame 3200, the first-stage conveying device 4210 of the rack body 4200 drives the material frame to move towards the direction of the rack 1000, when the material frame part enters the bottom frame 3200, the second-stage conveying device 4300 is lifted to a position flush with the first-stage conveying device 4210, and the material frame part of the second-stage conveying device 4300 driven by the driving part of the second-stage conveying device 4300 enters the bottom frame 3200 completely, so that feeding is completed. When the material frames in the bottom frame 3200 need to be conveyed outwards, the secondary conveying device 4300 is lifted to drive the material frames to move towards the direction of the frame body 4200, so that the material frames in the bottom frame 3200 enter the primary conveying device 4210; the primary delivery device 4210 moves towards the direction far away from the support 1000 to finish discharging.
In some embodiments of the present invention, the primary conveying device 4210 further includes a head moving rod 4213 and a tail moving rod 4214, which are spaced apart from each other, and the primary chain 4211 is sleeved on and in transmission connection with the head moving rod 4213 and the tail moving rod 4214; the primary motor 4212 is arranged on the frame body 4200 and is in transmission connection with the head end moving rod 4213; the tail end moving rod 4214 is arranged on the frame body 4200 around the axis thereof and is in transmission connection with a plurality of groups of primary conveying devices 4210. Specifically, as shown in fig. 6 and 9, the tail end moving rod 4214 axially passes through three groups of first-stage conveying devices 4210, while the head end moving rod 4213 is provided with three groups, and each group of first-stage conveying devices 4210 is provided with one group; three primary motors 4212 are also provided and are respectively connected with three head end moving rods 4213.
It is conceivable that the three sets of first-stage conveying devices 4210 may be driven by a first-end moving rod 4213, and the first-end moving rod 4213 is driven by a first-stage motor 4212 to rotate, so as to drive the three sets of first-stage conveying devices 4210 to act. The three head end moving rods 4213 are arranged and are respectively driven by three primary motors 4212, so that each group of primary conveying devices 4210 can be maintained independently, and the condition that the whole equipment is shut down due to the failure of the head end moving rods 4213 or the failure of the primary motors 4212 is avoided.
In some embodiments of the present invention, both ends of the tail end moving rod 4214 are connected with adjusting sliders 4220, and the adjusting sliders 4220 are slidably mounted on the frame body 4200 and connected with a tensioning structure 4230 for adjusting the distance between the adjusting sliders 4214 and the tail end moving rod 4211 to tension the primary chain 4211. Specifically, as shown in fig. 9, the frame 4200 includes two cross bars spaced up and down, and the adjusting slider 4220 is slidably mounted in the two cross bars. The cross bar is provided with strip-shaped bulges which protrude out of the surface of the cross bar and extend axially, the adjusting slider 4220 is provided with grooves 4221 corresponding to the strip-shaped bulges, and the strip-shaped bulges and the grooves 4221 are matched to slidably guide the adjusting slider 4220.
In some embodiments of the present invention, the tensioning structure 4230 is a tensioning screw 4231 and a plurality of tensioning nuts 4232, the frame 4200 is provided with a vertical rod 4240 for the tensioning screw 4231 to pass through, and the plurality of tensioning nuts 4232 are all screwed to the tensioning screw 4231 and are respectively connected to both sides of the vertical rod 4240; one end of the tension screw 4231 is detachably connected with the adjusting slider 4220. Specifically, as shown in fig. 9 and 10, the vertical rod 4240 is disposed between the two cross bars, and one end of the adjusting slider 4220 facing the bracket 1000 is connected to one end of the tensioning screw 4231. One end of the adjusting slider 4220, which is far away from the bracket 1000, is provided with a through hole for the tail end moving rod 4214 to pass through, and the tail end moving rod 4214 is arranged in the through hole in a penetrating way around the axis of the tail end moving rod 4214; one end of the adjusting slider 4220 facing the bracket 1000 is provided with a threaded hole, the tensioning screw 4231 is in threaded connection with the adjusting slider 4220, and the connection part of the tensioning screw 4231 and the adjusting slider 4220 is locked through a tensioning nut 4232.
The tensioning structure 4230 is adjusted as follows: when the primary chain 4211 is tensioned, the tensioning nut 4232 on one side of the upright rod 4240, which faces the support 1000, is loosened to a position far away from the upright rod 4240, then the tensioning nut 4232 on the side of the upright rod 4240, which is far away from the support 1000, is rotated to move towards the support 1000, and due to the blocking of the upright rod 4240, the rotation of the tensioning nut 4232 drives the tail end moving rod 4214 to move towards a direction far away from the head end moving rod 4213; when the tail rod 4214 is moved to a proper degree to tension the primary chain 4211, the tension nut 4232 on the side of the upright 4240 facing the stand 1000 is tightened toward the upright 4240. The primary chain 4211 is slackened in the opposite direction.
In some embodiments of the present invention, the support 1000 is further provided with a lifting frame 1100, two ends of the lifting frame 1100 are both connected with a lifting cylinder 1110 for driving the lifting frame 1100 to lift, and two ends of the lifting cylinder 1110 are respectively connected with the lifting frame 1100 and the support 1000; a plurality of secondary conveyors 4300 are mounted side by side on the lift 1100. Specifically, as shown in fig. 7, three sets of secondary conveying devices 4300 are also provided, and the positions of the three sets of secondary conveying devices 4300, the three sets of primary conveying devices 4210, and the three receiving frames on the bottom frame 3200 correspond to each other. The lift cylinders 1110 at the two ends of the lift frame 1100 may be lift cylinders or lift motors. Two bayonet sleeves 1310 connected to the stepper motor 1300 are passed through the three sets of conveyor spaces, respectively.
In some embodiments of the present invention, the secondary conveying device 4300 includes a secondary conveying chain 4310, a secondary transmission chain 4320, and a secondary motor 4330, wherein the two transmission rods 4340 are disposed at intervals, and the secondary conveying chain 4310 and the secondary transmission chain 4320 are respectively connected to two ends of each transmission rod 4340; the secondary transmission chain 4310 is sleeved on the two transmission rods 4340 and is in transmission connection with the two transmission rods 4340, and the secondary transmission chain 4320 is sleeved on the two transmission rods 4340 and the output shaft of the secondary motor 4330 and is in transmission connection with the two transmission rods 4340 and the secondary motor 4330; the rotation of the secondary motor 4330 can drive the secondary transmission chain 4320 to rotate, thereby driving the secondary transmission chain 4310 to rotate.
In some embodiments of the present invention, the secondary conveyor 4300 further comprises two spaced rod seats 4350, and two transmission rods 4340 are rotatably mounted to the two rod seats 4350 about their own axes, respectively. Specifically, as shown in fig. 8, the two ends of the transmission rod 4340 are both provided with chain wheels 5212, and the chain wheels 5212 at the two ends are respectively in chain transmission connection with the secondary conveying chain 4310 and the secondary transmission chain 4320. The output shaft of the secondary motor 4330 is also provided with a chain wheel 5212, and the length of the secondary conveying chain 4310 is shorter than that of the secondary transmission chain 4320; the secondary motor 4330 drives the secondary transmission chain 4320 to rotate, and the secondary transmission chain 4320 drives the transmission rod 4340 to rotate through the sprocket 5212, so as to drive the secondary transmission chain 4310 to rotate. The structure is simpler, and is chain drive, and the part can be general, is convenient for maintain the maintenance. The single rod seat 4350 includes two seat bodies spaced apart from each other, and the two ends of the transmission rod 4340 respectively penetrate through the two seat bodies.
In some embodiments of the invention, the bracket 1000 is provided with a rack rail 1200; the lifting mechanism 5000 comprises a moving frame 5200 and a lifting frame 5300, the moving frame 5200 is provided with a rolling rod 5210 and a horizontal motor 5220 for driving the rolling rod 5210 to rotate around the axis of the moving frame, a gear 5211 corresponding to the rack rail 1200 is sleeved on the outer periphery of the rolling rod 5210, and the horizontal motor 5220 rotates to drive the rolling rod 5210 to rotate, so as to drive the gear 5211 to move along the rack rail 1200, thereby driving the moving frame 5200 to move; the moving frame 5200 is further provided with a hinge wheel 5230, and a hanging strip 5240 is wound around the periphery of the hinge wheel 5230; the gear 5211 and the rolling rod 5210 may be connected by a pin or an interference fit, and the horizontal motor 5220 drives the rolling rod 5210 to rotate, so as to drive the gear 5211 to rotate synchronously, and further drive the gear 5211 to move along the rack rail 1200, and drive the moving frame 5200 to move relative to the support 1000.
The lifting frame 5300 is arranged on the movable frame 5200 in a lifting way and is connected with the hanging strip 5240, and the lifting frame 5300 is used for driving the workpiece to lift; the hinge wheel 5230 is connected with a second driving device for driving the hinge wheel to rotate, and the hinge wheel 5230 rotates to drive the hanging strip 5240 to act, so that the lifting frame 5300 is driven to lift relative to the moving frame 5200. The strap 5240 is made of a flexible, non-stretchable material, and needs to have a certain load bearing capacity, and the strap 5240 can be wound around the hinge wheel 5230. Crane 5300 both sides all are equipped with connection structure, and connection structure is used for being connected with rotary mechanism 3000, and crane 5300 goes up and down to drive rotary mechanism 3000 synchronous lift. Specifically, as shown in fig. 14, the connecting structure is a supporting plate 5320, and the supporting plate 5320 is formed by welding two straight plates with a certain included angle; the mounting rack 3110 is provided with a support pin 3113 for being connected with the support plate 5320, the support plate 5320 descends to the position below the support pin 3113 first, then the movable rack 5200 moves horizontally to drive the support plate 5320 to the position below the support pin 3113, and then the crane 5300 ascends to drive the whole rotating mechanism 3000 to ascend. The hoisting mechanism 5000 and the rotating mechanism 3000 are detachably connected, so that the phosphating efficiency is improved, and the hoisting mechanism 5000 is matched with the rotating mechanisms 3000 for operation; for example, after the swing mechanism 5000 moves the rotating mechanism 3000 in the second water washing pool 2323 into the phosphating pool 2310, in the phosphating process, the swing mechanism 5000 can move the rotating mechanism 3000 in the first water washing pool 2322 into the second water washing pool 2323 without waiting period, so that the phosphating efficiency is greatly improved.
The moving frame 5200 of the lifting mechanism 5000 is meshed with the rack rail 1200 of the bracket 1000 through the rolling rod 5210 arranged in the moving frame, and then the rolling rod 5210 is driven to rotate to drive the moving frame 5200 to slide, so that the volume of the equipment is reduced, and the moving distance can be finely adjusted conveniently; the lifting rack 5300 is connected with the hinge wheel 5230 through a hanging strip 5240 wound on the hinge wheel 5230, so that the space occupation of equipment is greatly reduced, the lifting at a longer distance can be realized, the structure is more simplified, and the equipment is convenient to maintain; the lifting frame 5300 is matched with the moving frame 5200 to realize that the workpiece is driven to lift and move so as to be transferred in different pool 2000 processing pools, so that the working efficiency is improved.
In some embodiments of the present invention, the movable rack 5200 is provided with a downwardly extending slide bar 5250, one side of the lifting rack 5300 is fixedly provided with a roller box 5310, and the slide bar 5250 is inserted into the roller box 5310; the rotation of the hinge wheel 5230 can drive the roller box 5310 to slide along the slide bar 5250.
In some embodiments of the invention, roller housing 5310 includes housing 5311 and rollers 5312 arranged in rows, and rod 5250 is disposed between the two rows of rollers 5312. Specifically, as shown in fig. 14 and 15, four rollers 5312 are arranged in the roller box 5310, the four rollers 5312 are arranged in two rows and two columns, the sliding rod 5250 penetrates through the space between the two rows of rollers 5312, the surface of the roller 5312 is in contact with the sliding rod 5250, and the roller 5312 slides along the sliding rod 5250 during the lifting process of the lifting rack 5300. The slide bar 5250 is matched with the roller box 5310 and used for limiting the lifting and descending of the lifting frame 5300 and preventing the lifting frame 5300 from shaking in the lifting and descending process. Two slide bars 5250 are provided and two matching roller boxes 5310 are provided.
In some embodiments of the present invention, a bottom plate 5251 is provided at the bottom of the sliding bar 5250, and the bottom plate 5251 is used for defining the stroke end of the roller box 5310. Specifically, the bottom plate 5251 is also used for playing a certain protective role to the crane 5300, and when the lifting belt 5240 breaks down or the lifting belt 5240 partially breaks away from the crane 5300, the bottom plate 5251 can carry the crane 5300, so that the crane 5300 is prevented from directly dropping to damage the equipment below.
In some embodiments of the present invention, a driving shaft 5261 is centrally inserted into the hinge wheel 5230, and one end of the driving shaft 5261 is connected to the second driving device and is driven by the second driving device to rotate around its axis; the driving shaft 5261 rotates to drive the hinge wheel 5230 to rotate synchronously.
In some embodiments of the present invention, the moving frame 5200 is provided with two mounting seats 5260 spaced apart from each other, two ends of the driving shaft 5261 are respectively inserted into the two mounting seats 5260, and the hinge wheel 5230 is disposed between the two mounting seats 5260; a second drive device is mounted to the side of the mount 5260 facing away from the other mount 5260. Specifically, as shown in fig. 14, the second driving device is a driving motor 5231, and the driving motor 5231 can drive the driving shaft 5261 to rotate in the forward and reverse directions. The driving shaft 5261 and the hinge wheel 5230 can be connected by a pin or an interference fit.
In some embodiments of the invention, the straps 5240 are fixedly attached to the periphery of the hinge wheels 5230 at one end and have a clasp 5270 attached to the other end, the clasp 5270 being threadably attached to the crane 5300. Specifically, the peripheral surface of the hinge wheel 5230 can be provided with a slot, and one end of the hanging strip 5240 is clamped in the slot to realize connection of the two.
In some embodiments of the invention, an end of the strap 5240 distal from the hinge wheel 5230 is provided with an end hole 5241, and the suspension buckle 5270 comprises a ring portion and a threaded portion, the ring portion being disposed through the end hole 5241 to connect the suspension buckle 5270 and the strap 5240; the thread part is in threaded connection with the lifting frame 5300. Specifically, as shown in fig. 14, the ring portion is provided with an opening, the lifting frame 5300 is provided with a threaded hole corresponding to the threaded portion, when the suspension buckle 5270 is connected with the lifting frame 5300, the threaded portion is firstly in threaded connection with the threaded hole of the lifting frame 5300, and then the end hole 5241 of the suspension band 5240 is sleeved into the ring portion from the opening of the ring portion. The screw thread portion is threaded connection with a nut, and after the screw thread portion is threaded connection with the lifting frame 5300, the screw thread portion is locked on the lifting frame 5300 through the nut, so that the screw thread portion is prevented from sliding to cause separation of the screw thread portion and the lifting frame 5300.
In some embodiments of the present invention, the bracket 1000 is provided with two support rods 1210 arranged at intervals, and the rack rail 1200 is installed on one of the support rods 1210; two ends of the rolling rod 5210 are respectively overlapped on the support rod 1210 and can roll along the support rod 1210, and the gear 5211 is arranged at one end of the support rod 1210 provided with the rack rail 1200. Specifically, as shown in fig. 1, cylinders are disposed at two ends of the rolling rod 5210, and the horizontal motor 5220 drives the rolling rod 5210 to rotate to drive the cylinders to roll on the horizontal support rod 1210.
In some embodiments of the invention, the horizontal motor 5220 is mounted on the moving frame 5200; the end of the rolling rod 5210 far away from the gear 5211 is provided with a chain wheel 5212, and the output shaft of the horizontal motor 5220 is in transmission connection with the chain wheel 5212. Specifically, as shown in fig. 16, a sprocket 5212 and a gear 5211 are respectively mounted at both end positions of the rolling rod 5210 and are disposed between the two cylinders at both ends. The horizontal motor 5220 is mounted on the moving frame 5200, and an output shaft of the horizontal motor 5220 is connected with the sprocket 5212 through chain transmission. The sprocket 5212 and the rolling rod 5210 can be connected by a pin shaft or an interference fit, and the gear 5211 and the rolling rod 5210 can be connected in the same way as the sprocket 5212 and the rolling rod 5210.
Further, two rolling rods 5210 are provided, which are respectively provided at both ends of the moving frame 5200, but only one rolling rod 5210 is provided with a gear 5211 and a sprocket 5212, and the other is provided with a cylinder at both ends thereof. The two rolling bars 5210 are provided to ensure the stability of the moving frame 5200 in sliding horizontally.
The phosphating production line provided by the embodiment of the invention can complete full-flow phosphating on a plurality of workpieces at the same time, has high automation degree, greatly improves the production efficiency and reduces the labor cost.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example" or "some examples" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (10)

1. A phosphating production line is characterized by comprising:
a support (1000);
the tank body (2000) is arranged on the support (1000) and comprises a phosphating tank (2310) and a plurality of auxiliary tanks, wherein the phosphating tank (2310) is used for phosphating workpieces, and the auxiliary tanks are respectively used for pre-treating the workpieces before phosphating or cleaning the workpieces after phosphating;
the rotating mechanism (3000) is used for bearing a work piece loading bin and driving the work piece loading bin to rotate;
the feeding and discharging mechanism (4000) is arranged at one end of the rotating mechanism (3000) and is used for feeding materials to the rotating mechanism (3000) or sending out a material box of the rotating mechanism (3000);
the lifting mechanism (5000) is slidably mounted on the support (1000) and arranged above the pool body (2000), and the lifting mechanism (5000) is used for lifting the rotating mechanism (3000) to move or lift.
2. A phosphating line according to claim 1, characterised in that: the rotating mechanism (3000) comprises two rotating wheels (3120) which are arranged at intervals, a bottom frame (3200) used for bearing the feed box and a top frame (3300) matched with the bottom frame (3200) to clamp the feed box are arranged between the two rotating wheels (3120); the rotating wheel (3120) is installed on the bracket (1000) and connected with a driving structure (3130) for driving the rotating wheel to rotate, and the rotating wheel (3120) can drive the bottom frame (3200) and the top frame (3300) to rotate synchronously.
3. A phosphating line according to claim 2, characterised in that: both ends of the top frame (3300) are connected with a post rod (3310); two runner (3120) opposite side all is equipped with extension board (3121) that extend towards the direction in opposite directions, a cylinder (3123) is installed to extension board (3121), post (3310) activity wear to locate in cylinder (3123) and be connected with its drive arrangement who keeps away from bottom frame (3200) and drive it near the reset structure of bottom frame (3200).
4. A phosphating line according to claim 3, characterised in that: the edge of the top frame (3300) is provided with a flange (3330) extending downwards, a fixing plate (3400) is arranged above the top frame (3300) in a lifting mode, a pressing plate (3410) of the fixing plate (3400) and a connecting rod (3420) extending downwards, and the pressing plate (3410) is arranged on one side, facing the top frame (3300), of the fixing plate (3400) and used for pressing a workpiece in the material frame; the connecting rod (3420) is connected with a power device for driving the connecting rod to lift relative to the top frame (3300).
5. A phosphating line according to claim 4, characterized in that: the bottom frame (3200) can receive a plurality of feed boxes and is provided with a separation pipe (3210) for separating the feed boxes; one end of the connecting rod (3420) is connected with the fixing plate (3400), the other end of the connecting rod penetrates through the bottom frame (3200) to be connected with the power device, and the middle part of the connecting rod (3420) is in threaded connection with the separating pipe (3210); the power device can drive the connecting rod (3420) to rotate around the axis of the connecting rod, so that the connecting rod spirally lifts relative to the separation pipe (3210), and further drives the fixing plate (3400) to lift relative to the top frame (3300).
6. A phosphating line according to claim 5, characterised in that: the power device comprises a stepping motor (1300) and a bayonet sleeve (1310), wherein the bayonet sleeve (1310) is connected to the output end of the stepping motor (1300); one end of the connecting rod (3420) far away from the fixing plate (3400) is provided with a pin sheet (3421) which protrudes radially, and the pin sheet (3421) can be embedded into the bayonet sleeve (1310) and can lift relative to the bayonet sleeve (1310); the step motor (1300) can drive the cutting sleeve to rotate around the axis of the sleeve, and then the connecting rod (3420) is driven to rotate.
7. A phosphating line according to claim 2, characterised in that: the feeding and discharging mechanism (4000) comprises a primary conveying device (4210) arranged on one side of the rotating mechanism (3000) and a secondary conveying device (4300) arranged below the rotating mechanism (3000), and the secondary conveying device (4300) is arranged on the support (1000) in a lifting manner; the secondary conveying device (4300) is used for receiving the material frames conveyed by the primary conveying device (4210) and conveying the material frames into the bottom frame (3200), or outputting the material frames in the bottom frame (3200) to the primary conveying device (4210).
8. A phosphating line according to claim 1, characterised in that: the lifting mechanism (5000) comprises a moving frame (5200) and a lifting frame (5300), wherein the moving frame (5200) is provided with a gear (5211) corresponding to the rack rail (1200) and a horizontal motor (5220) driving the gear (5211) to rotate; the lifting frame (5300) is arranged on the moving frame (5200) in a lifting mode and is connected with the rotating mechanism (3000); the horizontal motor (5220) can drive the gear (5211) to roll along the rack rail (1200) through rotation, so that the moving frame (5200) is driven to move synchronously; the moving frame (5200) is also provided with a device for driving the lifting frame (5300) to lift.
9. A phosphating line according to claim 8, characterised in that: the moving frame (5200) is provided with a mounting seat (5260) and a driving motor (5231), the mounting seat (5260) is provided with a driving shaft (5261) capable of rotating around the axis of the mounting seat, and the output shaft of the driving motor (5231) is connected with the driving shaft (5261); a hinge wheel (5230) is sleeved on the driving shaft (5261), a hanging strip (5240) is wound on the periphery of the hinge wheel (5230), and two ends of the hanging strip (5240) are respectively connected with the hinge wheel (5230) and the lifting frame (5300); the driving motor (5231) drives the driving shaft (5261) to rotate so as to drive the hinge wheel (5230) to synchronously rotate, and finally drives the lifting frame (5300) to lift relative to the moving frame (5200).
10. A phosphating line according to claim 9, characterised in that: the moving frame (5200) is provided with a downwardly extending sliding rod (5250), and one side of the lifting frame (5300) is fixedly provided with a roller box (5310); the roller box (5310) comprises a box body (5311) and rollers (5312) which are arranged in an array mode, the sliding rod (5250) penetrates between the two rows of rollers (5312), and the hinge wheel (5230) rotates to drive the roller box (5310) to slide along the sliding rod (5250).
CN202111262218.0A 2021-10-28 2021-10-28 Phosphating production line Active CN114016012B (en)

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Application Number Priority Date Filing Date Title
CN202111262218.0A CN114016012B (en) 2021-10-28 2021-10-28 Phosphating production line

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Application Number Priority Date Filing Date Title
CN202111262218.0A CN114016012B (en) 2021-10-28 2021-10-28 Phosphating production line

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CN114016012A true CN114016012A (en) 2022-02-08
CN114016012B CN114016012B (en) 2023-10-13

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1071523A (en) * 1996-08-29 1998-03-17 Kyudenko Corp Thread cutting lathe
CN203741415U (en) * 2013-12-27 2014-07-30 山东滨州渤海活塞股份有限公司 Equipment for automatically phosphatizing piston
CN107235336A (en) * 2017-06-17 2017-10-10 上海陆达包装机械制造有限公司 Turn over alms bowl material-tilting machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1071523A (en) * 1996-08-29 1998-03-17 Kyudenko Corp Thread cutting lathe
CN203741415U (en) * 2013-12-27 2014-07-30 山东滨州渤海活塞股份有限公司 Equipment for automatically phosphatizing piston
CN107235336A (en) * 2017-06-17 2017-10-10 上海陆达包装机械制造有限公司 Turn over alms bowl material-tilting machine

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