CN203726651U - Guide-wheel change tool of ingot cutting machine - Google Patents
Guide-wheel change tool of ingot cutting machine Download PDFInfo
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- CN203726651U CN203726651U CN201420080130.6U CN201420080130U CN203726651U CN 203726651 U CN203726651 U CN 203726651U CN 201420080130 U CN201420080130 U CN 201420080130U CN 203726651 U CN203726651 U CN 203726651U
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- guide wheel
- guide
- cart
- guide wheels
- transfer
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Abstract
The utility model discloses a guide-wheel change tool of an ingot cutting machine. The guide-wheel change tool can stably hold and fix the guide wheels through a semicircular lifting groove of supporting brackets of a lifting support to prevent damage or staff injury caused by rolling and falling of the guide wheels. As a mechanical structure, the lifting support can not be tired to lift the guide wheels for a long time. Besides, mounting of fixing screws of the guide wheels are facilitated due to the stability of the lifting support which is arranged on a transit trolley with a liftable function. Since the transit trolley can move flexibly, the arrangement positions of the guide wheels are greatly convenient to be adjusted. Staffs are replaced by the guide-wheel change tool to work in a narrow cutting room of the ingot cutting machine, so that labor strength is reduced, and health of staffs is protected from harm. In application of the guide-wheel change tool, the whole process of changing the guide wheels is remarkably smooth, and accordingly time of changing the guide wheels is shortened, rate of running machine is improved and production cost is reduced.
Description
Technical field
The utility model relates to brokenly ingot machine technology field, and particularly a kind of broken ingot machine is changed guide wheel frock.
Background technology
In solar cell industry, be from former silicon material, silicon ingot, silicon chip, cell piece, battery component to the system of meeting the tendency.In silicon chip production process, first operation is exactly brokenly ingot, the silicon ingot of having cast is cut into the silico briquette of 156*156mm, and the capital equipment that cutting is used is exactly brokenly ingot machine, the quality of broken ingot machine cut quality is subject to the impact of guide wheel to a great extent, guide wheel to service life will more renew guide wheel.
The process that broken ingot machine guide wheel is changed in workshop is: first by 2-3 name employee, crept into brokenly in the cutting chamber of ingot machine, below broken ingot machine cutting head, hold guide wheel, then pull down the fixed screw at guide wheel two ends, take off guide wheel.While starting guide wheel is installed, be also to lift guide wheel by 2-3 name employee, be placed on brokenly under the cutting head of ingot machine, aim at screw hole, then with screw, stator ring is installed.
During due to current replacing guide wheel, being is to rely on employee's manpower to hold up guide wheel completely, and all heavier each about 40 kilograms, these guide wheels, so take muscle power very much while holding in the palm guide wheel; And all actions all complete in cutting chamber in this whole process, limited space in cutting chamber, employee's activity is within it restricted, especially change near broken ingot machine cutting chamber the inside guide wheel process more difficult, lose time like this, affect Homes Using TV, to operation, produce and bring very large inconvenience; Change a guide wheel and need about 5 minutes, in each broken ingot machine, there are 4 guide wheels, and need all to change, process is more loaded down with trivial details, the amount of labour of this process is very large, and it is tired out that employee holds up guide wheel meeting limbs for a long time, so can cause guide wheel to rock, this has increased again difficulty to the stator ring screw of original bad installation, even causes employee injured.
Therefore, for above-mentioned situation, how to avoid the artificial inconvenience that broken ingot machine guide wheel brings of changing, become those skilled in the art's important technological problems urgently to be resolved hurrily.
Utility model content
In view of this, the utility model provides a kind of broken ingot machine to change guide wheel frock, uses this frock can easily hold up guide wheel, and can move freely, accurately the installation site of rapid adjustment guide wheel; Avoid manually lifting guide wheel, save trouble and laborsaving, can bring great convenience to work.
For achieving the above object, the utility model provides following technical scheme:
Broken ingot machine is changed a guide wheel frock, comprising:
Bottom has the transfer go-cart of roller;
Be arranged in described transfer go-cart, for holding the support of lifting of guide wheel, described in lift support and comprise two spaced supporting brackets, the top of described supporting bracket is recessed to form the semicircle coordinating for the axis with described guide wheel downwards and lifts groove.
Preferably, described in lift support and also comprise mount pad and fixed bar, described supporting bracket is arranged on described mount pad, and by described fixed bar, is arranged on the headstock part of described transfer go-cart.
Preferably, on described mount pad, along laterally offering elongated slot, two described supporting brackets are slidably mounted in described elongated slot, can along described elongated slot near or away from.
Preferably, the quantity of described elongated slot is spaced two, and two described supporting brackets are arranged on respectively in two described elongated slots.
Preferably, described transfer go-cart also has lifting structure, described in lift support and be liftably arranged in described transfer go-cart by described lifting structure.
Preferably, described lifting structure is leading screw lifting structure or hydraulicefficiency elevation structure.
From above-mentioned technical scheme, can find out, the broken ingot machine that the utility model provides is changed guide wheel frock, can lift support by it and hold guide wheel, and can carry by transfer go-cart, later broken ingot machine can reduce employee's the amount of labour while changing guide wheel, real the active tool replaces manpower, easy to use, and effective; Can avoid employee to lift while putting guide wheel injured, reduce the needed time of guide wheel of changing, reduce Workshop Production cost.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
The structural representation of lifting support that Fig. 1 provides for the utility model embodiment;
Fig. 2 lifts for what the utility model embodiment provided the structural representation that support is lifted guide wheel;
The structural representation of the mount pad that Fig. 3 provides for the utility model embodiment;
The broken ingot machine that Fig. 4 provides for the utility model embodiment is changed the structural representation of guide wheel frock.
Wherein, 1 for lifting support, and 11 is supporting bracket, and 12 is mount pad, and 13 is fixed bar; 2 is transfer go-cart; 3 is guide wheel.
The specific embodiment
The utility model discloses a kind of broken ingot machine and change guide wheel frock, use this frock can easily hold up guide wheel, and can move freely, accurately the installation site of rapid adjustment guide wheel; Avoid manually lifting guide wheel, save trouble and laborsaving, can bring great convenience to work.
For the ease of understanding, the existing technical term that this programme is related to is explained as follows:
Broken ingot machine: a kind of linear cutting equipment, cuts into little cubic block by large silicon ingot.
Guide wheel: guiding steel wire passes, and realizes the circular drum of the motion of steel wire.
Silicon chip: the cell piece matrix that is used for manufacturing solar-energy photo-voltaic cell.
Silicon ingot: silicon raw material is added to a certain amount of additive be cast as polycrystal silicon ingot after high-temperature digestion, be used for cutting into silicon chip.
Silico briquette: the cubic block after silicon ingot has cut.
Homes Using TV: production equipment shared ratio running time.
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
Refer to Fig. 1-Fig. 4, the structural representation of lifting support that Fig. 1 provides for the utility model embodiment; Fig. 2 lifts for what the utility model embodiment provided the structural representation that support is lifted guide wheel; The structural representation of the mount pad that Fig. 3 provides for the utility model embodiment; The broken ingot machine that Fig. 4 provides for the utility model embodiment is changed the structural representation of guide wheel frock.
The broken ingot machine that the utility model embodiment provides is changed guide wheel frock, and its core improvement is, basic structure has two parts, comprising:
Bottom has the transfer go-cart 2 of roller, and while changing guide wheel, transfer go-cart 2 can drive is asking the transfer go-cart 2 of guide wheel 3 easily to move freely, realizes quick location when guide wheel 3 is installed, and is convenient to guide wheel 3 that carrying changes or new guide wheel 3;
Be arranged in transfer go-cart 2, for what hold guide wheel 3, lift support 1, this is lifted support 1 and comprises two spaced supporting brackets 11, the top of this supporting bracket 11 is recessed to form downwards for the semicircle of the axis cooperation of same guide wheel 33 and lifts groove, be used for stable holding, stator ring 3, preventing that its rolling from dropping to damage to cause damages or injury to personnel, and shown in its structure can see figures.1.and.2, the guide wheel 3 of broken ingot machine is comprised of wheel and the axis of both sides.
From above-mentioned technical scheme, can find out, the broken ingot machine that the utility model embodiment provides is changed guide wheel frock, can lift support 1 by it and hold guide wheel 3, and can carry by transfer go-cart 2, later broken ingot machine can reduce employee's the amount of labour while changing guide wheel 3, real the active tool replaces manpower, easy to use, and effective; Can avoid employee to lift while putting guide wheel 3 injured, reduce the needed time of guide wheel 3 of changing, reduce Workshop Production cost.
In the specific embodiment of this programme, lift support 1 and also comprise mount pad 12 and fixed bar 13, supporting bracket 11 is arranged on mount pad 12, and by fixed bar 13, be arranged on the headstock part of transfer go-cart 2, by fixed bar 13, supporting bracket 11 is extend out to the place ahead of transfer go-cart 2, so that it enters in cutting chamber, change operation, its structure can be with reference to shown in Fig. 1 and Fig. 4.
In order to be applicable to the guide wheel 3 of different specification size, in this programme preferred embodiment, on mount pad 12, along horizontal (i.e. the direction of two supporting bracket 11 lines), offer elongated slot, two supporting brackets 11 are slidably mounted in elongated slot, can along elongated slot near or away from, can adjust the distance between two supporting brackets 11 along the direction of elongated slot, so that the guide wheel 3 different with AL coordinates.
In this programme, the OBL cross bar of mount pad 12, the quantity of elongated slot is spaced two, and two supporting brackets 11 are arranged on respectively in two elongated slots, and its structure can be with reference to shown in Fig. 2.
In order further to optimize above-mentioned technical scheme, transfer go-cart 2 also has lifting structure, lift support 1 and be liftably arranged in transfer go-cart 2 by lifting structure, so that be elevated to by lifting support 1 installation and removal that suitable height carries out guide wheel 3, its structure can be with reference to shown in Fig. 4.
Concrete, lifting structure is leading screw lifting structure or hydraulicefficiency elevation structure.
As preferably, the broken ingot machine that the utility model embodiment provides is changed guide wheel frock, is provided with a plurality ofly to lift support 1, so that change a plurality of guide wheels 3 simultaneously in its transfer go-cart 2, be directed to existing structure, can adopt four to lift the structure that support 1 vertically arranges.
Heavier in view of guide wheel 3, can also be equipped with support reinforcing structure for lifting support 1, and certain counterweight, to guarantee the balance after the fully loaded guide wheel 3 of whole device, or adopt suitable structure utilization deadweight to keep center of gravity.
Below in conjunction with specific works process, this programme is described further:
While changing guide wheel, the position of first adjusting transfer go-cart, holds with lifting bracket stable the old guide wheel being arranged on brokenly in ingot machine, then pulls down stator ring screw by an employee.So just, pulled down old guide wheel, then old guide wheel has been placed on to the place of this placement.When guide wheel is installed, first ready guide wheel is placed on to lifting in groove of semicircle shape on supporting bracket, then promotes transfer go-cart, and suitably lifting, the installation site of adjusting guide wheel, aims at screw hole, and the fixed screw of fastening good guide wheel is installed.
Whole process is not subject to the restriction of the cutting chamber confined space, and not employment holds up guide wheel in cutting chamber, adjusts guide wheel installation site and all by frock, is completed.Not only save trouble but also laborsaving, front and back action is accomplished without any letup, and has saved the replacing guide wheel time.
In sum, the utility model embodiment provides a kind of broken ingot machine to change guide wheel frock, can lift the semicircle of supporting bracket in support by it and lift groove, can stablize hold, stator ring, preventing that its rolling from dropping to damage to cause damages or injury to personnel, and this lifts support is a frame for movement, so can not hold up guide wheel and fatigue because of long-time, and owing to lifting the stability of support, also can be conducive to install the fixed screw of guide wheel; Lift support and be arranged in the transfer go-cart with elevating function, this transfer go-cart can be moved flexibly, so have very large convenience for the position of adjusting installation guide wheel; This frock can work in the cutting chamber of broken ingot machine, so replaced employee to carry out work in limited space in cutting chamber, reduced like this labour intensity, and protection employee is healthy, escapes injury.By this frock, change the whole process of guide wheel and accomplish without any letup, saved the time of changing guide wheel, improved Homes Using TV, lowered production cost.Because this tool structure does not very simply have precise part, be easy to manufacture, be easy to use, not fragile, production cost is low.Low to operating personnel's specification requirement, environment is not had to specific (special) requirements, can in Workshop Production, use whenever and wherever possible, and also convenient, fast.
In this description, each embodiment adopts the mode of going forward one by one to describe, and each embodiment stresses is the difference with other embodiment, between each embodiment identical similar part mutually referring to.
Above-mentioned explanation to the disclosed embodiments, makes professional and technical personnel in the field can realize or use the utility model.To the multiple modification of these embodiment, will be apparent for those skilled in the art, General Principle as defined herein can, in the situation that not departing from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (6)
1. broken ingot machine is changed a guide wheel frock, it is characterized in that, comprising:
Bottom has the transfer go-cart of roller;
Be arranged in described transfer go-cart, for holding the support of lifting of guide wheel, described in lift support and comprise two spaced supporting brackets, the top of described supporting bracket is recessed to form the semicircle coordinating for the axis with described guide wheel downwards and lifts groove.
2. broken ingot machine according to claim 1 is changed guide wheel frock, it is characterized in that, described in lift support and also comprise mount pad and fixed bar, described supporting bracket is arranged on described mount pad, and by described fixed bar, is arranged on the headstock part of described transfer go-cart.
3. broken ingot machine according to claim 2 is changed guide wheel frock, it is characterized in that, on described mount pad, along laterally offering elongated slot, two described supporting brackets are slidably mounted in described elongated slot, can along described elongated slot near or away from.
4. broken ingot machine according to claim 3 is changed guide wheel frock, it is characterized in that, the quantity of described elongated slot is spaced two, and two described supporting brackets are arranged on respectively in two described elongated slots.
5. according to the broken ingot machine described in claim 1-4 any one, change guide wheel frock, it is characterized in that, described transfer go-cart also has lifting structure, described in lift support and be liftably arranged in described transfer go-cart by described lifting structure.
6. broken ingot machine according to claim 5 is changed guide wheel frock, it is characterized in that, described lifting structure is leading screw lifting structure or hydraulicefficiency elevation structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420080130.6U CN203726651U (en) | 2014-02-25 | 2014-02-25 | Guide-wheel change tool of ingot cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420080130.6U CN203726651U (en) | 2014-02-25 | 2014-02-25 | Guide-wheel change tool of ingot cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203726651U true CN203726651U (en) | 2014-07-23 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420080130.6U Expired - Fee Related CN203726651U (en) | 2014-02-25 | 2014-02-25 | Guide-wheel change tool of ingot cutting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203726651U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112025603A (en) * | 2020-07-24 | 2020-12-04 | 张家港扬子江冷轧板有限公司 | Automatic coating carrier roller lifting device and using method |
-
2014
- 2014-02-25 CN CN201420080130.6U patent/CN203726651U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112025603A (en) * | 2020-07-24 | 2020-12-04 | 张家港扬子江冷轧板有限公司 | Automatic coating carrier roller lifting device and using method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140723 |
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| CF01 | Termination of patent right due to non-payment of annual fee |