CN203720641U - GSM-based tobacco logistics apparatus fault alarm system - Google Patents
GSM-based tobacco logistics apparatus fault alarm system Download PDFInfo
- Publication number
- CN203720641U CN203720641U CN201420102021.XU CN201420102021U CN203720641U CN 203720641 U CN203720641 U CN 203720641U CN 201420102021 U CN201420102021 U CN 201420102021U CN 203720641 U CN203720641 U CN 203720641U
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- China
- Prior art keywords
- gsm
- system based
- warning system
- failure warning
- tobacco flow
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 241000208125 Nicotiana Species 0.000 title claims abstract description 16
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 16
- 238000003745 diagnosis Methods 0.000 claims abstract description 13
- 238000012423 maintenance Methods 0.000 claims abstract description 12
- 238000013500 data storage Methods 0.000 claims description 9
- 238000004891 communication Methods 0.000 claims description 8
- 230000010365 information processing Effects 0.000 claims description 3
- 238000012545 processing Methods 0.000 abstract description 4
- 238000011084 recovery Methods 0.000 abstract description 4
- 238000013480 data collection Methods 0.000 abstract 2
- 238000010295 mobile communication Methods 0.000 abstract 1
- 238000012544 monitoring process Methods 0.000 description 5
- 230000007812 deficiency Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Testing And Monitoring For Control Systems (AREA)
Abstract
The utility model discloses a GSM-based tobacco logistics apparatus remote fault alarm system comprising a field apparatus. The field apparatus is connected with a data collection device used for collecting operation state information of the field apparatus. The data collection device is connected with a fault diagnosis device used for processing the operation state information and obtaining apparatus fault information. The fault diagnosis device is connected with a GSM module used for converting the apparatus fault information to a short message and transmitting the short message to a user side. The GSM module is connected with the user side through a GSM mobile communication network. When faults occurs in the apparatus, the system enables maintenance personnel to notice the faults timely, master the fault information the first time and perform the control such as remote restart and fault recovery on the apparatus with faults.
Description
Technical field
The utility model relates to tobacco flow field of diagnosis about equipment fault, is specifically related to a kind of tobacco flow device failure alert system based on GSM.
Background technology
Be accompanied by science and technology and the develop rapidly of producing, the automatization level of production equipment improves constantly, structural design is more complicated, the association of each several part is further tight, often somewhere small fault chain of bursts lock reactor, can cause whole equipment and even suffer catastrophic damage with the environment of device-dependent, this not only can cause huge economic loss, and entail dangers to personal safety, consequence are very serious.The opertaing device of many industry spot, especially the piler in the hurry logistics system of cigarette, shuttle machine, robot palletizer etc., belong to full-automatic operational outfit, most of the time is all operated in unmanned state, in the time that breaking down, equipment how to allow maintainer discover in time, the very first time is grasped failure message, and it is extremely important faulty equipment to be implemented to the control devices such as remote reboot, fault recovery.Carry out remote failure by Internet network at present and safeguard it is one of means that address the above problem, but deal with problems in this way, still need to have personnel in network terminal post, realize multiple spot distributed alarming technical scheme complexity, cost is high, and be subject to the restriction of the condition such as network coverage, online means, be difficult to accomplish seamlessly monitor remote equipment whenever and wherever possible.
Utility model content
The utility model is intended to overcome the deficiency of carrying out remote failure maintenance in prior art by Internet network, and a kind of tobacco flow apparatus remote failure warning system based on GSM is provided.
The utility model is by the following technical solutions:
A kind of tobacco flow apparatus remote failure warning system based on GSM, comprise field apparatus, on described field apparatus, be connected with the data collector for its running state information is gathered, on described data collector, be connected with the trouble-shooter for running state information processing being obtained to device fault information, on described trouble-shooter, be connected with for device fault information being converted into note and sending to the gsm module of user side, described gsm module is connected with user side by GSM mobile radio communication.
Data collector completes collection to bottom datas such as field apparatus running state information, arranges the work such as classification, pre-service, and by pretreated data upload to data storing server; Trouble-shooter reads out Useful Information and carries out deep processing processing from storage server, analyzing and diagnosing current device running status situation; Once equipment breaks down, diagnosis in time provides device fault information, and device fault information is transferred to gsm module, by gsm module, device fault information is sent to the form of note in current order of classes or grades at school maintenance personal's mobile phone, thereby make to understand device fault information away from on-the-spot maintenance personal's very first time, in the time that breaking down, equipment make maintenance personal discover in time thereby reach, the very first time is grasped failure message, and can implement the effect that remote reboot, fault recovery etc. are controlled to faulty equipment; Because GSM mobile radio communication is current coverage network the most widely, networking is simply easy, utilizes the mode of GSM mobile radio communication by note to carry out trouble detection and monitoring to remote equipment practical.
Further technical scheme is, described data collector is made up of data acquisition unit, main control PLC and data storage server, described data acquisition unit is connected by Industrial Ethernet with main control PLC, and described main control PLC is completed and communicated by letter by OPC agreement with data storage server.
Further technical scheme is, described trouble-shooter is fault diagnosis workstation, and described fault diagnosis workstation uses the ThinkStation D30 of association.
Further technical scheme is, described gsm module is 10,000,000,000 MC75T EDGE Modem.
Further technical scheme is, described trouble-shooter is connected by serial line interface with described gsm module.
Further technical scheme is, described user side is the mobile phone of current order of classes or grades at school maintenance of equipment librarian use.
Further technical scheme is, described field apparatus comprises carrier chain machine, piler, shuttle, robot palletizer or hoister.
The beneficial effects of the utility model are:
1, in the time that equipment breaks down, make maintenance personal discover in time, the very first time is grasped failure message, and can implement the effect that remote reboot, fault recovery etc. are controlled to faulty equipment.
2, overcome by Internet network carry out remote failure safeguard exist need to have personnel in network terminal post, realize multiple spot distributed alarming technical scheme complexity, cost is high, and is subject to the deficiency of the restriction of the condition such as network coverage, online means.
Brief description of the drawings
Fig. 1 is the structured flowchart of a kind of tobacco flow apparatus remote failure warning system based on GSM of the utility model.
As shown in Figure 1, wherein the Reference numeral name of correspondence is called:
1 field apparatus, 2 data collectors, 3 trouble-shooters, 4GSM module, 5 user sides.
Embodiment
Below in conjunction with accompanying drawing, the utility model is further elaborated.
As shown in Figure 1, a kind of tobacco flow apparatus remote failure warning system based on GSM, comprise that field apparatus 1(is preferred, described field apparatus 1 comprises carrier chain machine, piler, shuttle, robot palletizer or hoister), on described field apparatus 1, be connected with data collector 2(for its running state information is gathered preferred, described data collector 2 is by data acquisition device, main control PLC and data storage server composition, described data acquisition device is connected by Industrial Ethernet with main control PLC, described main control PLC is completed and is communicated by letter by OPC agreement with data storage server), on described data collector 2, be connected with trouble-shooter 3(for running state information processing being obtained to device fault information preferred, described trouble-shooter is fault diagnosis workstation, described fault diagnosis workstation uses the ThinkStation D30 of association), for example on described trouble-shooter 3, be connected with, for by device fault information (, described device fault information is phenomenon of the failure, reason, treatment scheme) be converted into note and send to designated user end 5(preferred, described user side 5 is the mobile phone of current order of classes or grades at school maintenance of equipment librarian use) gsm module 4(preferred, described gsm module 4 is 10,000,000,000 MC75T EDGE Modem), described gsm module 4 is connected with user side 5 by GSM mobile radio communication.
According to an embodiment of the present utility model, described trouble-shooter 3 is connected by serial line interface with described gsm module 4.
Principle of work of the present utility model is as follows:
Data collector 2 is mainly by data acquisition unit, main control PLC and data storage server composition, whole data acquisition system (DAS) is communicated by letter with Industrial Ethernet taking PLC controller as basis, first for site transport chain machine, the equipment such as photoelectric sensor, completed its control and status monitoring by data acquisition unit, data acquisition unit also implements to be transferred to main control PLC by the running state information monitoring by Industrial Ethernet, secondly, for piler, the functional equipment such as shuttle, in each equipment, there is an independent PLC, complete control and status monitoring to each parts, therefore their monitoring information directly by independent PLC by relevant communication links to Industrial Ethernet, so that main control PLC reads, finally adopt OPC communication protocol to complete the exchanges data of main control PLC and data storage server, thereby realize the collecting work to field apparatus 1 running state information.
Trouble-shooter 3 mainly comprises fault diagnosis workstation, every data of diagnosing real-time data base in reading out data storage server first of taking turns; Secondly adopt the fault diagnosis algorithm building, in conjunction with fault experience knowledge base, data are carried out to Treatment Analysis, realize equipment failure intelligent inference diagnostic function; Finally the data of processing are saved in to historical data base, diagnostic result is saved in equipment fault diagnosis Experiential Knowledge Database, if diagnose out equipment failure, device fault information (for example, described device fault information is phenomenon of the failure, reason, treatment scheme) is sent to gsm module 4 by serial line interface by device fault information.
Finally, bother the next later free life of maintenance of equipment personnel in order to prevent alarming short message, first by trouble-shooter 3 in accordance with the work shift table being ranked in advance, automatically note receives object and is set to current order of classes or grades at school maintenance of equipment personnel, then by gsm module 4, device fault information is converted into note form and is delivered to the mobile phone of current order of classes or grades at school maintenance of equipment librarian use by GSM mobile radio communication.
" embodiment ", " another embodiment ", " embodiment " that spoken of in this manual, etc., refer to specific features, structure or the feature described in conjunction with this embodiment and be included at least one embodiment that the application's generality describes.In instructions, multiple local appearance statement of the same race is not necessarily to refer to same embodiment.Furthermore, while describing a specific features, structure or feature in conjunction with arbitrary embodiment, what advocate is to realize this feature, structure or feature in conjunction with other embodiment also to drop in scope of the present utility model.
Although utility model is described with reference to multiple explanatory embodiment of the present utility model here, but, should be appreciated that, those skilled in the art can design a lot of other amendment and embodiments, within these amendments and embodiment will drop on the disclosed principle scope and spirit of the application.More particularly, in the scope of, accompanying drawing open in the application and claim, can carry out multiple modification and improvement to the building block of subject combination layout and/or layout.Except modification that building block and/or layout are carried out with improving, to those skilled in the art, other purposes will be also obvious.
Claims (7)
1. the tobacco flow apparatus remote failure warning system based on GSM, comprise field apparatus (1), on described field apparatus (1), be connected with the data collector (2) for its running state information is gathered, on described data collector (2), be connected with the trouble-shooter (3) for running state information processing being obtained to device fault information, on described trouble-shooter (3), be connected with for device fault information being converted into note and sending to the gsm module (4) of user side (5), described gsm module (4) is connected with user side (5) by GSM mobile radio communication.
2. the tobacco flow apparatus remote failure warning system based on GSM according to claim 1, it is characterized in that: described data collector (2) is made up of data acquisition unit, main control PLC and data storage server, described data acquisition unit is connected by Industrial Ethernet with main control PLC, and described main control PLC is completed and communicated by letter by OPC agreement with data storage server.
3. the tobacco flow apparatus remote failure warning system based on GSM according to claim 1, is characterized in that: described trouble-shooter (3) is fault diagnosis workstation, and described fault diagnosis workstation uses the ThinkStation D30 of association.
4. the tobacco flow apparatus remote failure warning system based on GSM according to claim 1, is characterized in that: described gsm module is 10,000,000,000 MC75T EDGE Modem.
5. according to the tobacco flow apparatus remote failure warning system based on GSM described in claim 1 or 4, it is characterized in that: described trouble-shooter (3) is connected by serial line interface with described gsm module (4).
6. the tobacco flow apparatus remote failure warning system based on GSM according to claim 1, is characterized in that: the mobile phone that described user side (5) is current order of classes or grades at school maintenance of equipment librarian use.
7. the tobacco flow apparatus remote failure warning system based on GSM according to claim 1, is characterized in that: described field apparatus (1) comprises carrier chain machine, piler, shuttle, robot palletizer and hoister.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420102021.XU CN203720641U (en) | 2014-03-07 | 2014-03-07 | GSM-based tobacco logistics apparatus fault alarm system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420102021.XU CN203720641U (en) | 2014-03-07 | 2014-03-07 | GSM-based tobacco logistics apparatus fault alarm system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203720641U true CN203720641U (en) | 2014-07-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420102021.XU Expired - Lifetime CN203720641U (en) | 2014-03-07 | 2014-03-07 | GSM-based tobacco logistics apparatus fault alarm system |
Country Status (1)
| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107194475A (en) * | 2017-05-19 | 2017-09-22 | 郑州五诚科技有限公司 | A kind of tobacco flow device management method |
| CN108170039A (en) * | 2017-12-30 | 2018-06-15 | 广州广兴牧业设备集团有限公司 | Egg collection completes monitoring, alarming automated system |
| CN110011951A (en) * | 2018-01-05 | 2019-07-12 | 红塔烟草(集团)有限责任公司 | A kind of cigarette machine fault remote alarm system and method |
-
2014
- 2014-03-07 CN CN201420102021.XU patent/CN203720641U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107194475A (en) * | 2017-05-19 | 2017-09-22 | 郑州五诚科技有限公司 | A kind of tobacco flow device management method |
| CN108170039A (en) * | 2017-12-30 | 2018-06-15 | 广州广兴牧业设备集团有限公司 | Egg collection completes monitoring, alarming automated system |
| CN110011951A (en) * | 2018-01-05 | 2019-07-12 | 红塔烟草(集团)有限责任公司 | A kind of cigarette machine fault remote alarm system and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 610000, Sichuan, Chengdu, Longquanyi economic and Technological Development Zone, Jackie Chan Road, Longquan, No. 2, paragraph Patentee after: CHINA TOBACCO SICHUAN INDUSTRIAL Co.,Ltd. Address before: 610000, Sichuan, Chengdu, Longquanyi economic and Technological Development Zone, Jackie Chan Road, Longquan, No. 2, paragraph Patentee before: SICHUAN TOBACCO INDUSTRIAL Co.,Ltd. |
|
| CP01 | Change in the name or title of a patent holder | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140716 |
|
| CX01 | Expiry of patent term |