CN203695056U - Wax emulsion production equipment - Google Patents
Wax emulsion production equipment Download PDFInfo
- Publication number
- CN203695056U CN203695056U CN201420067674.9U CN201420067674U CN203695056U CN 203695056 U CN203695056 U CN 203695056U CN 201420067674 U CN201420067674 U CN 201420067674U CN 203695056 U CN203695056 U CN 203695056U
- Authority
- CN
- China
- Prior art keywords
- production equipment
- reactor
- wax emulsion
- emulsion production
- wax
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000000839 emulsion Substances 0.000 title claims abstract description 32
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000001816 cooling Methods 0.000 claims abstract description 15
- 238000010438 heat treatment Methods 0.000 claims abstract description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 5
- 230000002572 peristaltic effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000003756 stirring Methods 0.000 abstract description 3
- 239000003795 chemical substances by application Substances 0.000 abstract 3
- 238000002844 melting Methods 0.000 abstract 1
- 230000008018 melting Effects 0.000 abstract 1
- 239000000654 additive Substances 0.000 description 11
- 238000002156 mixing Methods 0.000 description 9
- 230000000996 additive effect Effects 0.000 description 8
- 238000007599 discharging Methods 0.000 description 7
- 230000008859 change Effects 0.000 description 5
- 238000004945 emulsification Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 230000036632 reaction speed Effects 0.000 description 3
- 230000006641 stabilisation Effects 0.000 description 3
- 238000011105 stabilization Methods 0.000 description 3
- 239000000498 cooling water Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 101100298222 Caenorhabditis elegans pot-1 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Abstract
The utility model relates to wax emulsion production equipment, which comprises a reaction kettle, wherein the reaction kettle is connected with a wax melting kettle and a buffer agent tank through pipelines; a control device is arranged between the buffer agent tank and the reaction kettle; a stirring device I is arranged in the reaction kettle; a heating device I and a cooling device are further arranged on the reaction kettle. The wax emulsion production equipment has the advantages as follows: the adding amount and adding speed of a buffer agent can be controlled accurately, different temperature requirements can be met, the production efficiency is high, the product quality is good, the stirring effect is good, the structure is compact, and the using is convenient.
Description
Technical field
The utility model belongs to mechanical equipment technical field, relates to particularly a kind of wax emulsion production equipment.
Background technology
Wax emulsion is owing to can being applied in different industries; its market demand is produced more widely; need in process of production to add a small amount of additive in wax; to adopt manually to add additive at present mostly; because required additive capacity is little; artificial interpolation error is difficult to more greatly accurately control the amount of additive, often there will be additive to add not enough or excessive problem, the wax quality of the emulsion that final impact is produced.Wax emulsion needs high temperature in the time of emulsion reaction simultaneously, in the time of the outside outside discharging of discharging, need to be down to room temperature, therefore needs to arrange the device that temperature is regulated.
Summary of the invention
The purpose of this utility model is to solve the problems of the technologies described above, and a kind of addition and the interpolation speed that can accurately control buffer is provided, meets different temperature requirements, production efficiency is high, the wax emulsion production equipment of good product quality.
The technical solution of the utility model is: a kind of wax emulsion production equipment, comprise reactor, described reactor is by being connected with of pipeline wax still and buffer tank, between described buffer tank and reactor, be provided with control device, in described reactor, be provided with agitating device I, on described reactor, be also provided with heater I and cooling device.
By being set between buffer tank and reactor, addition and the interpolation speed of control device to buffer controls, can meet required additive capacity interpolation speed that can stabilization additives, thereby while having avoided Artificial Control, produce error to affect the quality of wax emulsion of final production; Agitating device is set in reactor, can accelerates wax and improve reaction speed with mixing of buffer, reduce the required time of production and enhance productivity simultaneously; In addition, on reactor, be also provided with heater, needed temperature when meeting emulsification, conventionally temperature is controlled between 80 °～90 °, after completing, emulsification needs wax emulsion to be reduced to after room temperature before outside discharging, cooling device is set to meet this needs, by heater and cooling device are set to meet the different temperatures demand when emulsion reaction and the discharging simultaneously.
Preferably, described control device is peristaltic pump.
Preferably, described agitating device I comprises motor I, shaft I and is located at the many groups paddle I in shaft I, and described motor I is provided with variable-frequency governor.
Preferably, described reactor is provided with temperature sensor, and described temperature sensor is electrically connected with controller, and described controller is electrically connected with heater I and cooling device.
Preferably, described reactor is provided with for subsequent use mouthful.
Preferably, the top of described reactor is provided with condenser, and described reactor is provided with chuck I, and the bottom of described chuck I is provided with discharge port, discharge outlet and water inlet, and the top of described chuck I is provided with steam inlet I, steam (vapor) outlet I and delivery port.
Preferably, change wax still and be provided with agitating device II and heater II.
Closer, described heater II is steam heater, describedization wax still is provided with chuck II, the top of described chuck II is provided with steam inlet II, the bottom of describedization wax still is provided with steam (vapor) outlet II, and described agitating device II comprises motor II, shaft II and is located at the paddle II in shaft II.
Preferably, described heater I is Steam Heating, heat-conducting oil heating or electric heater unit.
Preferably, described connecting line is provided with Air control valve or manually-operated gate.
The beneficial effects of the utility model are: by between buffer tank and reactor, control device being set, can accurately control addition and the interpolation speed of additive, to improve the wax quality of the emulsion of final production; Heater and the cooling device different temperatures demand when meeting emulsion reaction and discharging is set on reactor simultaneously; In addition, a kind of wax emulsion production equipment of the present utility model also has advantages of that mixing effect is good, it is accurate, easy to use to control.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
In figure, 1, products pot, 2, heater I, 3, cooling device, 4, reactor, 5, paddle I, 6, discharge port, 7, discharge outlet, 8, shaft I, 9, water inlet, 10, delivery port, 11, steam (vapor) outlet I, 12, condenser, 13, motor I, 14, control device, 15, buffer tank, 16, steam (vapor) outlet II, 17, steam inlet II, 18, change wax still, 19, paddle II, 20, shaft II, 21, motor II, 22, Air control valve, 23, manually-operated gate, 24, steam inlet I, 25, chuck I, 26, chuck II.
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical solution of the utility model is described in detail.
As shown in Figure 1, a kind of wax emulsion production equipment, comprise reactor 4, reactor 4 is by being connected with of pipeline wax still 18 and buffer tank 15, between buffer tank 15 and reactor 4, be provided with control device 14, in reactor 4, be provided with agitating device I, on reactor, be also provided with heater I 2 and cooling device 3.
By being set between buffer tank and reactor, addition and the interpolation speed of control device to buffer controls, can meet required additive capacity interpolation speed that can stabilization additives, thereby while having avoided Artificial Control, produce error to affect the quality of wax emulsion of final production; Agitating device is set in reactor, can accelerates wax and improve reaction speed with mixing of buffer, reduce the required time of production and enhance productivity simultaneously; In addition, on reactor, be also provided with heater, needed temperature when meeting emulsification, conventionally temperature is controlled between 80 °～90 °, after completing, emulsification needs wax emulsion to be reduced to after room temperature before outside discharging, cooling device is set to meet this needs, by heater and cooling device are set to meet the different temperatures demand when emulsion reaction and the discharging simultaneously.
In embodiment of the present utility model, control device 14 is peristaltic pumps, rate of addition that can stabilization additives, and agitating device I comprises motor I 13, shaft I 8 and is located at the many groups paddle I 5 in shaft I 8, motor I 13 is provided with variable-frequency governor.The raw material adding in due to reactor in initial reaction stage is little, now by regulating variable-frequency governor on the motor mixing speed that slows down, can avoid stirring the bubble producing and facilitate adding of material, along with the increase of raw material in reactor is accelerated mixing speed to improve mixing effect by the variable-frequency governor on adjusting motor, shorten mixing time, enhance productivity, in order to increase further mixing effect, many group paddle I 5 can be set in shaft I 8, in the time that 3 groups of paddle I 5 are set, can reach particularly the optimum efficiency of mixing effect and installing space.
In embodiment of the present utility model, reactor 4 is provided with temperature sensor, and temperature sensor is electrically connected with controller, and controller is electrically connected with heater I 2, cooling device 3.By set temperature sensor on reactor, the temperature value that temperature sensor is detected transfers to controller, controller regulates heater and cooling device so that reactor remains in the temperature range of requirement according to the temperature value detecting, can realize the accurate control to reaction temperature, improve final product quality.
In embodiment of the present utility model, on reactor 4, arrange for subsequent use mouthful, in the time that other interface breaks down on reactor, can first pipeline be connected to for subsequent use mouthful above, avoid keeping in repair because the whole equipment that single circuit failure causes stops production.
In embodiment of the present utility model, the top of reactor 4 is provided with condenser 12, on reactor 4, be provided with chuck I 25, be provided with discharge port 6, discharge outlet 7 and water inlet 9 in the bottom of chuck I 25, at the top of chuck I 25 steam inlet I 24, steam (vapor) outlet I 11 and delivery port 10.By chuck is set on reactor, and on chuck, steam inlet is set simultaneously, steam (vapor) outlet, water inlet, delivery port and discharge outlet, make heating and cooling device use same chuck, can simplified design, make compact conformation.The top of this external reactor is also provided with condenser, holds volatile material when preventing pyroreaction and is discharged to the dual negative consequence that causes atmosphere pollution and material waste in atmosphere.
In embodiment of the present utility model, on change wax still 18, be provided with agitating device II and heater II, heater II is steam heater, on change wax still 18, be provided with chuck II 26, be provided with steam inlet II 17 on the top of chuck II 26, the bottom of chuck II 26 is provided with steam (vapor) outlet II 16, and agitating device II comprises motor II 21, shaft II 20 and is located at the paddle II 19 in shaft II 20.By the high temperature requirement of satisfiedization of heater wax is set, in change wax still, agitating device is set with fast reaction speed simultaneously, enhance productivity.
In embodiment of the present utility model, heater I 2 is Steam Heating, heat-conducting oil heating or electric heater unit, and on connecting line, is provided with Air control valve 22 or manually-operated gate 23.
In production process, add and in reactor, enter emulsion reaction changing material in wax still and buffer tank, in course of reaction, utilize controller and heater that the temperature in reactor is remained between required 80 °～90 °, after reaction completes, in chuck, add cooling water to be down to after room temperature, cooling water is discharged and the product of generation is discharged through piping and is transported to products pot 1 and preserves from discharge port.
Although more than described detailed description of the invention of the present utility model, it will be understood by those of skill in the art that these only illustrate, protection domain of the present utility model is to be limited by appended claims.Those skilled in the art is not deviating under the prerequisite of principle of the present utility model and essence, can make various changes or modifications to these embodiments, but these changes and amendment all fall into protection domain of the present utility model.
Claims (10)
1. a wax emulsion production equipment, comprise reactor, it is characterized in that: described reactor is by being connected with of pipeline wax still and buffer tank, between described buffer tank and reactor, be provided with control device, in described reactor, be provided with agitating device I, on described reactor, be also provided with heater I and cooling device.
2. a kind of wax emulsion production equipment as claimed in claim 1, is characterized in that: described control device is peristaltic pump.
3. a kind of wax emulsion production equipment as claimed in claim 1, is characterized in that: described agitating device I comprises motor I, shaft I and be located at the many groups paddle I in shaft I, and described motor I is provided with variable-frequency governor.
4. a kind of wax emulsion production equipment as claimed in claim 1, is characterized in that: described reactor is provided with temperature sensor, and described temperature sensor is electrically connected with controller, and described controller is electrically connected with heater I and cooling device.
5. a kind of wax emulsion production equipment as claimed in claim 1, is characterized in that: described reactor is provided with for subsequent use mouthful.
6. a kind of wax emulsion production equipment as described in as arbitrary in claim 1-5, it is characterized in that: the top of described reactor is provided with condenser, described reactor is provided with chuck I, the bottom of described chuck I is provided with discharge port, discharge outlet and water inlet, and the top of described chuck I is provided with steam inlet I, steam (vapor) outlet I and delivery port.
7. a kind of wax emulsion production equipment as described in as arbitrary in claim 1 to 5, is characterized in that: describedization wax still is provided with agitating device II and heater II.
8. a kind of wax emulsion production equipment as claimed in claim 7, it is characterized in that: described heater II is steam heater, describedization wax still is provided with chuck II, the top of described chuck II is provided with steam inlet II, the bottom of describedization wax still is provided with steam (vapor) outlet II, and described agitating device II comprises motor II, shaft II and is located at the paddle II in shaft II.
9. a kind of wax emulsion production equipment as claimed in claim 1, is characterized in that: described heater I is Steam Heating, heat-conducting oil heating or electric heater unit.
10. a kind of wax emulsion production equipment as claimed in claim 1, is characterized in that: described connecting line is provided with Air control valve or manually-operated gate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420067674.9U CN203695056U (en) | 2014-02-17 | 2014-02-17 | Wax emulsion production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420067674.9U CN203695056U (en) | 2014-02-17 | 2014-02-17 | Wax emulsion production equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203695056U true CN203695056U (en) | 2014-07-09 |
Family
ID=51045557
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420067674.9U Expired - Lifetime CN203695056U (en) | 2014-02-17 | 2014-02-17 | Wax emulsion production equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203695056U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442053A (en) * | 2017-08-31 | 2017-12-08 | 南宁辰康生物科技有限公司 | A kind of intelligent response kettle |
| CN107970865A (en) * | 2017-12-28 | 2018-05-01 | 大连隆星新材料有限公司 | A kind of bulk wax wax melting device |
-
2014
- 2014-02-17 CN CN201420067674.9U patent/CN203695056U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107442053A (en) * | 2017-08-31 | 2017-12-08 | 南宁辰康生物科技有限公司 | A kind of intelligent response kettle |
| CN107970865A (en) * | 2017-12-28 | 2018-05-01 | 大连隆星新材料有限公司 | A kind of bulk wax wax melting device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140709 |