CN203689106U - beer fermentation tank wireless monitoring system - Google Patents
beer fermentation tank wireless monitoring system Download PDFInfo
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- CN203689106U CN203689106U CN201320785299.7U CN201320785299U CN203689106U CN 203689106 U CN203689106 U CN 203689106U CN 201320785299 U CN201320785299 U CN 201320785299U CN 203689106 U CN203689106 U CN 203689106U
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- beer fermentation
- fermentation tank
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a beer fermentation tank wireless monitoring system including a GPRS network, a single concentrator, a plurality of GPRS wireless receiving and sending modules, an upper computer set on the remote supervising center and a plurality of field monitoring systems set in the beer fermentation chamber; the upper computer includes a monitoring host and a data server connected with the monitoring host; the field monitoring systems include controllers, sensor units used for collecting the status signal of the beer fermentation tank in real time and data collection and processing devices processing the data collected by the sensor unit and sending control instruction to the controller according to the processed data. The utility model can automatically monitor the beer fermentation tank via the GPRS wireless network with quick data transmission speed and high control precision to guarantee the beer fermentation process being exactly conducted and to effectively solve the problem of the current wire monitoring system such as high maintenance cost, bad system expandability and movability, and so on.
Description
Technical field
The utility model relates to a kind of supervisory system, especially relates to a kind of beer fermentation tank wireless supervisory control system.
Background technology
Beer Brewage is a process of utilizing biological processing to produce, and the production cycle is long, and procedure parameter is dispersed large, and traditional operation mode is difficult to guarantee the quality of product.In recent years, external Ge great Beer Brewage producer cracks the China market one after another, relies on technical advantage and domestic Beer Brewage producer to compete for market share.Domestic beer industry an urgent demand undergoes technological transformation, and boosts productivity, and guarantees product quality, establishes oneself in an unassailable position guaranteeing in fierce market competition.
The sweat of beer is a microbial metabolism.It,, by the multiple enzymolysis of multiple yeast, is converted into alcohol and CO by fermentable carbohydrate
2, and some other metabolin that affects quality and taste.During fermentation, in technique, the variable of major control is temperature and time.Beer fermentation object have time variation, time stickiness and uncertainty thereof, and there is individual difference in each fermentation tank, under different process conditions, under different fermented bacteriums, plant characteristic is also not quite similar.Therefore be difficult to find or set up a certain definite mathematical model and simulate and PREDICTIVE CONTROL.Part Beer Brewage producer of China still adopts conventional instrument to control at present, the various parameters of manual monitoring, and human factor is more.This control mode is difficult to guarantee the correct execution of production technology, causes beer quality unstable, and undulatory property is large and be unfavorable for expanded reproduction scale.Also have part producer to adopt industrial computer to add the wired monitoring system of PLC, have that access in radio maintenance cost is high, the system expandability and a problem such as travelling performance is poor.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, a kind of beer fermentation tank wireless supervisory control system is provided, its data rate is fast, control accuracy is high, work can be carried out automatic monitoring to beer fermentation tank by GPRS wireless network, has guaranteed the correct execution of beer fermentation technique.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of beer fermentation tank wireless supervisory control system, is characterized in that: comprise GPRS network, signal manifold, several GPRS radio receiving transmitting modules, be laid in the host computer of remote monitoring center and be laid in several indoor Field Monitoring Systems of beer fermentation; The data server that described host computer comprises monitoring host computer and joins with described monitoring host computer; Described Field Monitoring System comprises controller, processes and according to reduced data, controller is sent data acquisition and the treating apparatus of steering order for the sensor unit of the status signal of Real-time Collection beer fermentation tank and data that described sensor unit is collected; Three sections of the upper, middle and lowers of described beer fermentation tank outside are respectively provided with a circle cooling jacket, in described cooling jacket, deposit the refrigerant for regulating described beer fermentation tank temperature, on described cooling jacket, refrigerant porch is provided with liquid flow control valve, and the top of described beer fermentation tank is provided with for discharging CO
2gas outlet, on described gas outlet, gas flow control valve is installed; Described sensor unit comprises multiple temperature sensors of being arranged on cooling jacket, for detection of described CO
2the CO of gas concentration
2concentration sensor, for detection of the gas flow sensor of gas flow in described gas outlet, for detection of the liquid flow sensor of described cold medium flux with for detection of the microbiological sensor of saccharomyces cerevisiae bacteria concentration; Described data acquisition and treating apparatus comprise housing and are arranged on the circuit board of described enclosure interior, microprocessor, power module, multiple signals change-over panel, data collecting card, code translator, display driver circuit, scrambler, watchdog circuit, eeprom memory, I/O expansion interface and warning driving circuit are installed on described circuit board, keyboard, display screen and warning device are installed on described housing; Described data collecting card joins with described multiple signals change-over panel and described microprocessor respectively, described display driver circuit joins with described code translator and described display screen respectively, described scrambler joins with described microprocessor and described keyboard respectively, described warning driving circuit joins with described microprocessor and described warning device respectively, and described power module, code translator, watchdog circuit, eeprom memory, I/O expansion interface all join with described microprocessor; Described liquid flow control valve and gas flow control valve all join with described controller, described controller and described microprocessor join, described sensor unit and described multiple signals change-over panel join, described GPRS radio receiving transmitting module and described I/O expansion interface join, described in several GPRS radio receiving transmitting module all with the wireless connections of signal manifold, described signal manifold and monitoring host computer all with GPRS network wireless connections.
Above-mentioned a kind of beer fermentation tank wireless supervisory control system, is characterized in that: described GPRS radio receiving transmitting module is H7118C GPRS DTU.
Above-mentioned a kind of beer fermentation tank wireless supervisory control system, is characterized in that: described monitoring host computer is industry control PC.
The utility model compared with prior art has the following advantages: by GPRS wireless network, beer fermentation tank is carried out to automatic monitoring, data rate is fast, control accuracy is high, guarantee the correct execution of beer fermentation technique, efficiently solved that existing wired monitoring system maintenance cost is high, the system expandability and the problem such as travelling performance is poor.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is schematic block circuit diagram of the present utility model.
Description of reference numerals:
1-controller; 2-GPRS radio receiving transmitting module;
3-data acquisition and treating apparatus; 4-sensor unit; 5-signal manifold;
6-GPRS network; 7-monitoring host computer; 8-data server;
9-liquid flow control valve; 10-gas flow control valve.
Embodiment
As shown in Figure 1, the utility model comprises GPRS network 6, signal manifold 5, several GPRS radio receiving transmitting modules 2, is laid in the host computer of remote monitoring center and is laid in several indoor Field Monitoring Systems of beer fermentation; The data server 8 that described host computer comprises monitoring host computer 7 and joins with described monitoring host computer 7; Described Field Monitoring System comprises controller 1, processes and according to reduced data, controller 1 is sent data acquisition and the treating apparatus 3 of steering order for the sensor unit 4 of the status signal of Real-time Collection beer fermentation tank and data that described sensor unit 4 is collected; Three sections of the upper, middle and lowers of described beer fermentation tank outside are respectively provided with a circle cooling jacket, in described cooling jacket, deposit the refrigerant for regulating described beer fermentation tank temperature, on described cooling jacket, refrigerant porch is provided with liquid flow control valve 9, and the top of described beer fermentation tank is provided with for discharging CO
2gas outlet, gas flow control valve 10 is installed on described gas outlet; Described sensor unit comprises multiple temperature sensors of being arranged on cooling jacket, for detection of described CO
2the CO of gas concentration
2concentration sensor, for detection of the gas flow sensor of gas flow in described gas outlet, for detection of the liquid flow sensor of described cold medium flux with for detection of the microbiological sensor of saccharomyces cerevisiae bacteria concentration; Described data acquisition and treating apparatus 3 comprise housing and are arranged on the circuit board of described enclosure interior, microprocessor, power module, multiple signals change-over panel, data collecting card, code translator, display driver circuit, scrambler, watchdog circuit, eeprom memory, I/O expansion interface and warning driving circuit are installed on described circuit board, keyboard, display screen and warning device are installed on described housing; Described data collecting card joins with described multiple signals change-over panel and described microprocessor respectively, described display driver circuit joins with described code translator and described display screen respectively, described scrambler joins with described microprocessor and described keyboard respectively, described warning driving circuit joins with described microprocessor and described warning device respectively, and described power module, code translator, watchdog circuit, eeprom memory, I/O expansion interface all join with described microprocessor; Described liquid flow control valve 9 and gas flow control valve 10 all join with described controller 1, described controller 1 joins with described microprocessor, described sensor unit 4 joins with described multiple signals change-over panel, described GPRS radio receiving transmitting module 2 joins with described I/O expansion interface, described in several GPRS radio receiving transmitting module 2 all with 5 wireless connections of signal manifold, described signal manifold 5 and monitoring host computer 7 all with GPRS network 6 wireless connections.
In the present embodiment, described GPRS radio receiving transmitting module 2 is H7118C GPRS DTU.
In the present embodiment, described monitoring host computer 7 is industry control PC.
The above; it is only preferred embodiment of the present utility model; not the utility model is imposed any restrictions; every any simple modification of above embodiment being done according to the utility model technical spirit, change and equivalent structure change, and all still belong in the protection domain of technical solutions of the utility model.
Claims (3)
1. a beer fermentation tank wireless supervisory control system, is characterized in that: comprise GPRS network (6), signal manifold (5), several GPRS radio receiving transmitting modules (2), be laid in the host computer of remote monitoring center and be laid in several indoor Field Monitoring Systems of beer fermentation; The data server (8) that described host computer comprises monitoring host computer (7) and joins with described monitoring host computer (7); Described Field Monitoring System comprises controller (1), processes and according to reduced data, controller (1) is sent data acquisition and the treating apparatus (3) of steering order for the sensor unit (4) of the status signal of Real-time Collection beer fermentation tank and data that described sensor unit (4) is collected; Three sections of the upper, middle and lowers of described beer fermentation tank outside are respectively provided with a circle cooling jacket, in described cooling jacket, deposit the refrigerant for regulating described beer fermentation tank temperature, on described cooling jacket, refrigerant porch is provided with liquid flow control valve (9), and the top of described beer fermentation tank is provided with for discharging CO
2gas outlet, gas flow control valve (10) is installed on described gas outlet; Described sensor unit comprises multiple temperature sensors of being arranged on cooling jacket, for detection of described CO
2the CO of gas concentration
2concentration sensor, for detection of the gas flow sensor of gas flow in described gas outlet, for detection of the liquid flow sensor of described cold medium flux with for detection of the microbiological sensor of saccharomyces cerevisiae bacteria concentration; Described data acquisition and treating apparatus (3) comprise housing and are arranged on the circuit board of described enclosure interior, microprocessor, power module, multiple signals change-over panel, data collecting card, code translator, display driver circuit, scrambler, watchdog circuit, eeprom memory, I/O expansion interface and warning driving circuit are installed on described circuit board, keyboard, display screen and warning device are installed on described housing; Described data collecting card joins with described multiple signals change-over panel and described microprocessor respectively, described display driver circuit joins with described code translator and described display screen respectively, described scrambler joins with described microprocessor and described keyboard respectively, described warning driving circuit joins with described microprocessor and described warning device respectively, and described power module, code translator, watchdog circuit, eeprom memory, I/O expansion interface all join with described microprocessor; Described liquid flow control valve (9) and gas flow control valve (10) all join with described controller (1), described controller (1) joins with described microprocessor, described sensor unit (4) joins with described multiple signals change-over panel, described GPRS radio receiving transmitting module (2) joins with described I/O expansion interface, described in several GPRS radio receiving transmitting module (2) all with signal manifold (5) wireless connections, described signal manifold (5) and monitoring host computer (7) all with GPRS network (6) wireless connections.
2. according to a kind of beer fermentation tank wireless supervisory control system claimed in claim 1, it is characterized in that: described GPRS radio receiving transmitting module (2) is H7118C GPRS DTU.
3. according to a kind of beer fermentation tank wireless supervisory control system described in claim 1 or 2, it is characterized in that: described monitoring host computer (7) is industry control PC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320785299.7U CN203689106U (en) | 2013-11-30 | 2013-11-30 | beer fermentation tank wireless monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320785299.7U CN203689106U (en) | 2013-11-30 | 2013-11-30 | beer fermentation tank wireless monitoring system |
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| Publication Number | Publication Date |
|---|---|
| CN203689106U true CN203689106U (en) | 2014-07-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320785299.7U Expired - Fee Related CN203689106U (en) | 2013-11-30 | 2013-11-30 | beer fermentation tank wireless monitoring system |
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| CN (1) | CN203689106U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108531389A (en) * | 2018-03-19 | 2018-09-14 | 中国农业大学 | Parameter monitoring device for internal-immersion type anaerobic fermentation tank and design method |
| CN110326258A (en) * | 2017-02-01 | 2019-10-11 | 维德集团 | For monitoring the method and relevant device of the group of bucket |
-
2013
- 2013-11-30 CN CN201320785299.7U patent/CN203689106U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110326258A (en) * | 2017-02-01 | 2019-10-11 | 维德集团 | For monitoring the method and relevant device of the group of bucket |
| CN108531389A (en) * | 2018-03-19 | 2018-09-14 | 中国农业大学 | Parameter monitoring device for internal-immersion type anaerobic fermentation tank and design method |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140702 Termination date: 20141130 |
|
| EXPY | Termination of patent right or utility model |