CN203679742U - Auxiliary machine of multi-station rotary ball valve assembly machine - Google Patents
Auxiliary machine of multi-station rotary ball valve assembly machine Download PDFInfo
- Publication number
- CN203679742U CN203679742U CN201420049600.2U CN201420049600U CN203679742U CN 203679742 U CN203679742 U CN 203679742U CN 201420049600 U CN201420049600 U CN 201420049600U CN 203679742 U CN203679742 U CN 203679742U
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- China
- Prior art keywords
- valve body
- ball valve
- slide unit
- assembly machine
- valve assembly
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000004809 Teflon Substances 0.000 claims abstract description 68
- 229920006362 Teflon® Polymers 0.000 claims abstract description 68
- 230000005540 biological transmission Effects 0.000 claims abstract description 20
- 239000002184 metal Substances 0.000 claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 claims abstract description 10
- 239000000945 filler Substances 0.000 claims description 24
- 238000007493 shaping process Methods 0.000 claims description 7
- 229920003266 Leaf® Polymers 0.000 claims description 6
- 230000002950 deficient Effects 0.000 abstract description 2
- 238000007789 sealing Methods 0.000 abstract 2
- 238000000034 method Methods 0.000 description 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012019 product validation Methods 0.000 description 1
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Abstract
The utility model relates to an auxiliary machine of a multi-station rotary ball valve assembly machine. The auxiliary machine of the multi-station rotary ball valve assembly machine comprises a round working table, a transmission device and a driving device, wherein ten positioning clamps are arranged on the round working table along the circumstance in an equant mode, a valve body middle hole metal gasket assembling device, a valve body middle hole Teflon stuffing assembly device, a valve body middle hole pressing cap assembly device, a valve cover Teflon sealing seat assembly device, a valve cover Teflon sealing seat press-mounting and valve body blanking device and a valve cover blanking device are sequentially arranged around the outer side and correspond to the positions of the positioning clamps. By adopting the structure, the auxiliary machine is matched with a main machine, only one operator can finish ball valve assembly, the ball valve assembling efficiency is improved, and meanwhile the defective product rate is reduced.
Description
Technical field
The utility model relates to a kind of multistation assembly equipment, particularly a kind of multi-station turning formula ball valve assembly machine slave.
Background technology
At present, most of ball valve manufacturing enterprise adopts traditional pipelining to complete the assembling of low pressure ball valve, every procedure all needs an operator to go operation, and the assembling process of whole ball valve approximately needs 10 operators just can complete, and operator is also had to certain technical ability requirement.In assembling process, also may human factor can cause the misloading of ball valve accessory, the reasons such as neglected loading make product defective, and therefore more the and quality of the personnel of traditional pipelining assembling ball valve demand can not be guaranteed.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of multi-station turning formula ball valve assembly machine slave, supporting with main frame, only needs an operator can complete the assembling of ball valve, improves ball valve efficiency of assembling, simultaneously reduction in the numbers of seconds.
For solving the problems of the technologies described above, the multi-station turning formula ball valve assembly machine slave that the utility model provides, comprise circular table, transmission device and drive unit, on circular table, along circumference equal dividing, ten cover locating tools are set, the corresponding positioning fixture of outer periphery position is disposed with valve body mesoporous metal pad assembling device, valve body mesopore Teflon filler assembling device, valve body mesopore pressure-pad assembling device, valve gap Teflon seal receptacle assembling device, valve gap Teflon seal receptacle press-fits and valve body blanking device, valve gap blanking device.Described circular table and transmission device are installed on base with one heart, wherein transmission device is the cam indexing separator of 10 equal portions, drive unit is the worm and wormwheel reducing motor assembly being installed on base, and drive unit drive transmission rotates and drives circular table to be rotated counterclockwise off and on the angle of each 36 °.
Preferably, on described circular table, every cover locating tool comprises valve body positioning fixture and valve gap positioning fixture.
Preferably, described valve body mesoporous metal pad assembling device comprises metallic gasket helical vibration feeder and the vertical manipulator of the metallic gasket assembling group that is positioned at its transfer passage end.
Preferably, described valve body mesopore Teflon filler assembling device comprises Teflon filler helical vibration feeder and the vertical manipulator of the Teflon filler assembling group that is positioned at its transfer passage end.
Preferably, described valve body mesopore pressure-pad assembling device comprises pressure-pad helical vibration feeder and is positioned at the vertical manipulator of pressure-pad assembling group of its transfer passage end, on the vertical manipulator of pressure-pad assembling group, is connected with servo rotary device.
Preferably, described valve gap Teflon seal receptacle assembling device comprises Teflon seal receptacle helical vibration feeder and the vertical manipulator of the Teflon seal receptacle assembling group that is positioned at its transfer passage end.
Preferably, described valve gap Teflon seal receptacle press-fits and valve body blanking device is made up of double-lift cylinder, and cylinder front end is provided with pressure head.
Preferably, described valve gap blanking device is made up of the vertical manipulator of valve gap blanking group.
Preferably, between described valve body mesopore pressure-pad assembling device and valve gap Teflon seal receptacle assembling device, valve body mesopore apparatus for shaping is also installed, is made up of double-lift cylinder, cylinder front end is provided with locating bar.
Preferably, described circular table is other is provided with transport tape, be positioned at that valve gap Teflon seal receptacle press-fits and valve body blanking device and valve gap blanking device by.
The vertical manipulator of group in said apparatus is made up of horizontal slide unit and longitudinal slide unit, and laterally slide unit is by line slideway, laterally slide unit base plate, and laterally the positioning baffle at slide unit movable plate and two ends forms, and transverse shifting cylinder is installed on right positioner baffle plate; Longitudinally slide unit is fixed on horizontal slide unit movable plate, by line slideway, longitudinally slide unit base plate, longitudinally slide unit movable plate and driving cylinder mount pad form, longitudinally slide unit base plate is with laterally slide unit movable plate is shared, drive cylinder mount pad to be arranged on horizontal slide unit movable plate, drive on cylinder mount pad and be provided with and vertically move cylinder, longitudinally on slide unit movable plate, Pneumatic clamping jaw is installed.
Helical vibration feeder in said apparatus is by controller, electromagnet, 3 groups of spring leafs, upper bottom base and face composition, electromagnet is installed on top base, and upper bottom base is connected by spring leaf, and face is connected with top base by bolt, controller, by controlling voltage or the frequency size of electromagnet, makes electromagnet produce vibration.
The beneficial effects of the utility model are:
1, the operator needing is few, reduces to 1 people by 10 original people, has saved human cost, has improved efficiency of assembling;
2, the misloading of accessory, neglected loading reduces, reduction in the numbers of seconds.
Brief description of the drawings
Below in conjunction with drawings and embodiments, the utility model is described in further detail.
Fig. 1 is the structural representation of multi-station turning formula ball valve assembly machine slave.
Fig. 2 is the structural representation of the vertical manipulator of group.
Detailed description of the invention
As shown in Figure 1, multi-station turning formula ball valve assembly machine slave, comprise circular table 1, transmission device 2 and drive unit, on circular table 1, along circumference equal dividing, ten cover locating tools 3 are set, the corresponding positioning fixture of outer periphery 3 positions set gradually valve body mesoporous metal pad assembling device 4, valve body mesopore Teflon filler assembling device 5, valve body mesopore pressure-pad assembling device 6, valve gap Teflon seal receptacle assembling device 7, valve gap Teflon seal receptacle press-fits and valve body blanking device 8, valve gap blanking device 9.
Described circular table 1 and transmission device 2 are installed on base with one heart, wherein transmission device is the cam indexing separator of 10 equal portions, drive unit is for being installed on the worm and wormwheel reducing motor assembly on base, and drive unit drive transmission 2 rotates and drives circular table 1 to be rotated counterclockwise off and on the angle of each 36 °.
On described circular table, 1 every cover locating 3 tools comprise valve body positioning fixture 301 and valve gap positioning fixture 302.
Described valve body mesoporous metal pad assembling device 4 comprises metallic gasket helical vibration feeder 401 and is positioned at the vertical manipulator 402 of metallic gasket assembling group of its transfer passage end.
Described valve body mesopore Teflon filler assembling device 5 comprises Teflon filler helical vibration feeder 501 and is positioned at the vertical manipulator 502 of Teflon filler assembling group of its transfer passage end.
Described valve body mesopore pressure-pad assembling device 6 comprises pressure-pad helical vibration feeder 601 and is positioned at the vertical manipulator 602 of pressure-pad assembling group of its transfer passage end, on the vertical manipulator of pressure-pad assembling group, is connected with servo rotary device.
Described valve gap Teflon seal receptacle assembling device 7 comprises Teflon seal receptacle helical vibration feeder 701 and is positioned at the vertical manipulator 702 of Teflon seal receptacle assembling group of its transfer passage end.
Described valve gap Teflon seal receptacle press-fits and valve body blanking device 8 is made up of double-lift cylinder 801, and cylinder front end is provided with pressure head.
Described valve gap blanking device 9 is made up of the vertical manipulator 901 of valve gap blanking group.
Between described valve body mesopore pressure-pad assembling device 6 and valve gap Teflon seal receptacle assembling device 7, valve body mesopore apparatus for shaping 10 is also installed, is made up of double-lift cylinder, cylinder front end is provided with locating bar.
Described circular table 1 is other is provided with transport tape 11, be positioned at that valve gap Teflon seal receptacle press-fits and valve body blanking device 8 and valve gap blanking device 9 other.
Helical vibration feeder in said apparatus is by controller, electromagnet, 3 groups of spring leafs, upper bottom base and face composition, electromagnet is installed on top base, and upper bottom base is connected by spring leaf, and face is connected with top base by bolt, controller, by controlling voltage or the frequency size of electromagnet, makes electromagnet produce vibration.
As shown in Figure 2, the vertical manipulator of group in said apparatus is fixed on the other column of circular table 12, formed by horizontal slide unit 13 and longitudinal slide unit 14, laterally slide unit 13 is by line slideway 1301, laterally slide unit base plate 1302, laterally the positioning baffle 1304 at slide unit movable plate 1303 and two ends forms, and on right positioner baffle plate, 1304 are provided with transverse shifting cylinder 1305; Longitudinally slide unit 14 is fixed on horizontal slide unit movable plate 1303, by line slideway 1401, longitudinally slide unit base plate 1402, longitudinally slide unit movable plate 1403 and driving cylinder mount pad 1404 form, longitudinally slide unit base plate 1402, with laterally slide unit movable plate 1303 is shared, drives cylinder mount pad 1404 to be arranged on horizontal slide unit movable plate 1303, drives on cylinder mount pad 1404 and is provided with and vertically moves cylinder 1405, on longitudinal slide unit movable plate, 1403 are provided with Pneumatic clamping jaw 1406, for clamping materials and parts.
For ease of understanding, the device of positioning fixture and its outer periphery correspondence position is referred to as to a station, and these stations are numbered, station order is as follows: station one is manual feeding station, station two is backup station, station three is valve body mesoporous metal pad assembly station, station four is valve body mesopore Teflon filler assembly station, station five is valve body mesopore pressure-pad assembly station, station six is valve body mesopore shaping station, station seven is valve gap Teflon seal receptacle assembly station, station eight press-fits and valve body blanking station for valve gap Teflon seal receptacle, station nine is valve gap blanking station, station ten is backup station.
When ball valve assembling, each step is as follows:
(1) carry out manual material loading at station one place, valve body and valve gap are manually positioned over to the positioning fixture 3 that circular table is corresponding.
(2) drive unit drive transmission 2 rotates and drives circular table 1 to be rotated counterclockwise 36 ° to station two, because station two is backup station, at this station without concrete operations, be rotated counterclockwise again 36 ° to station three valve body mesoporous metal pad assembly station places, the metallic gasket helical vibration feeder 401 of valve body mesoporous metal pad assembling device 4 is the fixing feeding place that is transported to the vertical manipulator 402 of metallic gasket assembling group regular metallic copper pad, clamped the endoporus of metallic copper pad by the Pneumatic clamping jaw 1406 on the vertical manipulator 402 of metallic gasket assembling group, metallic copper pad is assembled in valve body.In this process, adopt the mode of Pneumatic clamping jaw 1406 Stroke Control to judge that metallic gasket has or not, ensure not neglected loading of metallic gasket.
(3) drive unit drive transmission 2 rotates and drives circular table 1 to be rotated counterclockwise 36 ° to station four valve body mesopore Teflon filler assembly station places, the Teflon filler helical vibration feeder 501 of valve body mesopore Teflon filler assembling device 5 is the fixing feeding place that is transported to the vertical manipulator 502 of Teflon filler assembling group regular Teflon filler, the endoporus that is clamped Teflon filler by the Pneumatic clamping jaw 1406 on the vertical manipulator 502 of Teflon filler assembling group, is assembled to Teflon filler in valve body mesopore.In this process, adopt the mode of Pneumatic clamping jaw 1406 Stroke Control to judge that Teflon filler has or not, ensure the not neglected loading of Teflon filler.
(4) drive unit drive transmission 2 rotates and drives circular table 1 to be rotated counterclockwise 36 ° to station five valve body mesopore pressure-pad assembly station places, the pressure-pad helical vibration feeder 601 of valve body mesopore pressure-pad assembling device 6 is the fixing feeding place that is transported to the vertical manipulator 602 of pressure-pad assembling group regular pressure cap, the vertical manipulator 602 of pressure-pad assembling group is by after pressure cap clamping, rise to top dead centre, move laterally to the top of valve body mesopore, vertically moving cylinder 1405 drives longitudinal slide unit 14 that pressure cap is contacted with valve body mesopore, servo rotary device turns clockwise, pressure cap and valve body mesopore are tightened in advance.
(5) drive unit drive transmission 2 rotates and drives circular table 1 to be rotated counterclockwise 36 ° to station six valve body mesopore shaping station places, when the cylinder of valve body mesopore apparatus for shaping 10 moves to lower dead center, locating bar is inserted in the mesopore of valve body, make the Teflon filler of distortion recover original size.
(6) drive unit drive transmission 2 rotates and drives circular table 1 to be rotated counterclockwise 36 ° to station seven valve gap Teflon seal receptacle assembly stations, the Teflon seal receptacle helical vibration feeder 701 of valve gap Teflon seal receptacle assembling device 7 is the fixing feeding place that is transported to the vertical manipulator 702 of Teflon seal receptacle assembling group regular Teflon seal receptacle, the endoporus that is clamped Teflon seal receptacle by the Pneumatic clamping jaw 1406 of the vertical manipulator 702 of Teflon seal receptacle assembling group, is assembled to Teflon seal receptacle in valve gap.In this process, adopt the mode of Pneumatic clamping jaw 1406 Stroke Control to judge having or not of Teflon seal receptacle, ensure the not neglected loading of Teflon seal receptacle.
(7) drive unit drive transmission 2 rotates and drives circular table 1 to be rotated counterclockwise 36 ° and press-fits and valve body blanking station place to station eight valve gap Teflon seal receptacles, when valve gap Teflon seal receptacle press-fits and the double-lift cylinder 801 of valve body blanking device 8 moves to lower dead center, by the pressure head on it, Teflon seal receptacle is press-fit into place, then double-lift cylinder 801 moves ahead and ejects valve body, valve body blanking, to the transport tape 11 on side, is delivered to valve assembly machine main frame.
(8) drive unit drive transmission 2 rotates and drives circular table 1 to be rotated counterclockwise 36 ° to station nine valve gap blanking station places, Pneumatic clamping jaw 1406 on the vertical manipulator 901 of valve gap blanking group captures the valve gap of having assembled and puts on the transport tape 11 on side, is delivered to valve assembly machine main frame.
(9) ball valve main frame passes through valve gap, valve body, on the manual material loading of valve ball, product validation detection, valve body, Teflon seal receptacle, valve body press-fit that Teflon seal receptacle, valve body dress valve rod, valve rod location and the locking of mesopore pressure cap, valve body are installed valve ball, compressed the tightening in advance of valve ball, valve gap point glue and valve gap and valve body, torsion, finished product blanking etc. complete ball valve after should operating and assemble on valve gap.
Above-mentioned explanation is illustrative rather than restrictive.Can recognize that by above-mentioned explanation those skilled in the art many kinds of the present utility model change and distortion, within it also will drop on essence of the present utility model and scope.
Claims (13)
1. a multi-station turning formula ball valve assembly machine slave, comprises circular table, transmission device and drive unit, it is characterized in that: on circular table, along circumference equal dividing, ten cover locating tools are set; The corresponding positioning fixture of circular table outer periphery position is disposed with valve body mesoporous metal pad assembling device, valve body mesopore Teflon filler assembling device, valve body mesopore pressure-pad assembling device, valve gap Teflon seal receptacle assembling device, valve gap Teflon seal receptacle press-fits and valve body blanking device, valve gap blanking device; Described circular table and transmission device are installed on base with one heart, transmission device is the cam indexing separator of 10 equal portions, drive unit is the worm and wormwheel reducing motor assembly being installed on base, and drive unit drive transmission rotates and drives circular table to be rotated counterclockwise off and on the angle of each 36 °.
2. multi-station turning formula ball valve assembly machine slave according to claim 1, is characterized in that: on described circular table, every cover locating tool comprises valve body positioning fixture and valve gap positioning fixture.
3. multi-station turning formula ball valve assembly machine slave according to claim 1, is characterized in that: described valve body mesoporous metal pad assembling device comprises metallic gasket helical vibration feeder and is positioned at the vertical manipulator of metallic gasket assembling group of its transfer passage end.
4. multi-station turning formula ball valve assembly machine slave according to claim 1, is characterized in that: described valve body mesopore Teflon filler assembling device comprises Teflon filler helical vibration feeder and is positioned at the vertical manipulator of Teflon filler assembling group of its transfer passage end.
5. multi-station turning formula ball valve assembly machine slave according to claim 1, it is characterized in that: described valve body mesopore pressure-pad assembling device comprises pressure-pad helical vibration feeder and is positioned at the vertical manipulator of pressure-pad assembling group of its transfer passage end, on the vertical manipulator of pressure-pad assembling group, is connected with servo rotary device.
6. multi-station turning formula ball valve assembly machine slave according to claim 1, is characterized in that: described valve gap Teflon seal receptacle assembling device comprises Teflon seal receptacle helical vibration feeder and is positioned at the vertical manipulator of Teflon seal receptacle assembling group of its transfer passage end.
7. multi-station turning formula ball valve assembly machine slave according to claim 1, is characterized in that: described valve gap Teflon seal receptacle press-fits and valve body blanking device is made up of double-lift cylinder, and cylinder front end is provided with pressure head.
8. multi-station turning formula ball valve assembly machine slave according to claim 1, is characterized in that: described valve gap blanking device is made up of the vertical manipulator of valve gap blanking group.
9. multi-station turning formula ball valve assembly machine slave according to claim 1, is characterized in that: between described valve body mesopore pressure-pad assembling device and valve gap Teflon seal receptacle assembling device, valve body mesopore apparatus for shaping is also installed.
10. multi-station turning formula ball valve assembly machine slave according to claim 9, is characterized in that: described valve body mesopore apparatus for shaping is made up of double-lift cylinder, and cylinder front end is provided with locating bar.
11. multi-station turning formula ball valve assembly machine slaves according to claim 1, is characterized in that: described circular table side is provided with transport tape, be positioned at that valve gap Teflon seal receptacle press-fits and valve body blanking device and valve gap blanking device by.
12. according to the multi-station turning formula ball valve assembly machine slave described in any one in claim 3,4,5,6,8, it is characterized in that: described group of vertical manipulator is made up of horizontal slide unit and longitudinal slide unit, laterally slide unit is by line slideway, laterally slide unit base plate, laterally the positioning baffle at slide unit movable plate and two ends forms, and transverse shifting cylinder is installed on right positioner baffle plate; Longitudinally slide unit is fixed on horizontal slide unit movable plate, by line slideway, longitudinally slide unit base plate, longitudinally slide unit movable plate and driving cylinder mount pad form, longitudinally slide unit base plate is with laterally slide unit movable plate is shared, drive cylinder mount pad to be arranged on horizontal slide unit movable plate, drive on cylinder mount pad and be provided with and vertically move cylinder, longitudinally on slide unit movable plate, Pneumatic clamping jaw is installed.
13. according to the multi-station turning formula ball valve assembly machine slave described in any one in claim 3,4,5,6, it is characterized in that: described helical vibration feeder is by controller, electromagnet, 3 groups of spring leafs, upper bottom base and face composition, electromagnet is installed on top base, upper bottom base is connected by spring leaf, face is connected with top base by bolt, and controller, by controlling voltage or the frequency size of electromagnet, makes electromagnet produce vibration.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420049600.2U CN203679742U (en) | 2014-01-26 | 2014-01-26 | Auxiliary machine of multi-station rotary ball valve assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420049600.2U CN203679742U (en) | 2014-01-26 | 2014-01-26 | Auxiliary machine of multi-station rotary ball valve assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203679742U true CN203679742U (en) | 2014-07-02 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420049600.2U Expired - Lifetime CN203679742U (en) | 2014-01-26 | 2014-01-26 | Auxiliary machine of multi-station rotary ball valve assembly machine |
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| Country | Link |
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| CN (1) | CN203679742U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753211A (en) * | 2014-01-26 | 2014-04-30 | 嘉兴艾迪西暖通科技有限公司 | Vice machine of multi-station rotary ball valve assembly machine |
| CN105598684A (en) * | 2015-12-14 | 2016-05-25 | 广东统一机器人智能股份有限公司 | Automatic eight-station assembly machine |
| CN105855877A (en) * | 2016-05-18 | 2016-08-17 | 科快智能科技（上海）有限公司 | Automatic assembling device for ball valve |
-
2014
- 2014-01-26 CN CN201420049600.2U patent/CN203679742U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103753211A (en) * | 2014-01-26 | 2014-04-30 | 嘉兴艾迪西暖通科技有限公司 | Vice machine of multi-station rotary ball valve assembly machine |
| CN103753211B (en) * | 2014-01-26 | 2016-04-27 | 嘉兴艾迪西暖通科技有限公司 | A kind of multi-station turning formula ball valve assembly machine slave |
| CN105598684A (en) * | 2015-12-14 | 2016-05-25 | 广东统一机器人智能股份有限公司 | Automatic eight-station assembly machine |
| CN105855877A (en) * | 2016-05-18 | 2016-08-17 | 科快智能科技（上海）有限公司 | Automatic assembling device for ball valve |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140702 |
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| CX01 | Expiry of patent term |