CN203665675U - Synthetic quartz stone plate compaction forming device - Google Patents
Synthetic quartz stone plate compaction forming device Download PDFInfo
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- CN203665675U CN203665675U CN201420052951.9U CN201420052951U CN203665675U CN 203665675 U CN203665675 U CN 203665675U CN 201420052951 U CN201420052951 U CN 201420052951U CN 203665675 U CN203665675 U CN 203665675U
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- frame
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- quartz stone
- artificial quartz
- stone plate
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Abstract
A synthetic quartz stone plate compaction forming device comprises a base. A conveying belt is arranged on the base, a frame is arranged above the base, an enclosure frame is connected with a plurality of enclosure frame lifting cylinders, the bottom of the enclosure frame and the conveying belt are sealed, the enclosure frame is connected with a negative pressure device, a plurality of pressing cylinders are fixedly mounted at the top of the frame, a pressing frame is fixedly connected with the pressing cylinders and connected with a pressing plate through a spring array, a plurality of vibration excitation devices are arranged above the pressing plate, and the edge of the pressing plate is in seal fit with the enclosure frame. The total power of the vibration excitation devices is lower than 35 kilowatts, and the thickness of the pressing plate is 2-14cm. Force is transmitted to the pressing plate by double-stage driving, a primary driving structure is the spring array, so that a vibrating portion is separated from a driving portion, pressure of the pressing cylinders on raw materials and die plates is sufficiently transferred, damage of excitation force to equipment is avoided, and energy consumption is reduced.
Description
Technical field
The utility model relates to the production field of artificial quartz stone plate, particularly a kind of artificial quartz stone plate compaction moulding device.
Background technology
It is high that synthetic quartz plate has flexibility, and the advantage that compressive strength is high, Mohs' hardness is high, water absorption rate is low is particularly useful for cupboard board field, and demand is large.It is that adhesive is prepared from that artificial quartz stone plate adopts grating quartz sand and unsaturated polyester resin, Chinese patent literature CN102229189A, a kind of square stock type artificial quartz stone plate and preparation method are disclosed, it is to be main stuffing by natural stone diamond stone and powder thereof, take unsaturated polyester resin as adhesive, under the effect of auxiliary agent, through stirring, vacuumize, jolt-squeezing forms.
Chinese patent literature CN102672791A discloses a kind of synthetic quartz slabstone drawing method and device, by the edge at shaking platform, air spring is set, and can reduce the injury of vibration to equipment.The problem existing is, because air spring is pressed in the edge of shaking platform, makes the unbalance stress of raw material, and Forming Quality is not good, and especially flatness and fine and close uniformity are not good.
Chinese patent literature CN102785282A discloses a kind of spring supporting type quartz shaped device, mainly solve that existing quartz sheet forming device amplitude is little, complex structure, the fragile and irrational problem of moulding mechanism, wherein be provided with through the power transmission shaft 7 of grooved pressure head 5 and on power transmission shaft 7, be provided with main spring 11, it makes the upper surface of itself and compound keep the distance of 5-50mm for supporting grooved pressure head 5, to improve amplitude, thereby improve the compactness extent of compound.Exist problem be, the length of power transmission shaft is long, oil cylinder easily damages; Main spring 11 has also consumed the oil cylinder pulling force of part, has increased energy consumption; Vibration section is that oil cylinder part does not separate with driving section, in the process of oil cylinder pressurization, and the fragile oil cylinder of exciting force.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind of artificial quartz stone plate compaction moulding device, can improve the density of artificial quartz stone plate, and reduces the infringement of exciting force to equipment, is conducive to reduce energy consumption simultaneously.
For solving the problems of the technologies described above, the technical scheme that the utility model adopts is: a kind of artificial quartz stone plate compaction moulding device, comprise base, base is provided with belt conveyor, base top is provided with frame, enclose frame and be connected with multiple frame lift cylinders of enclosing, enclose frame bottom and belt conveyor and form sealing, enclose frame and be connected with negative pressure device;
Multiple binder cylinders are fixedly mounted on the top of frame, and pressure rack is fixedly connected with binder cylinder, and pressure rack is connected with pressing plate by spring array, and pressing plate top is provided with multiple exciting devices, described platen edge and enclose frame formation and be sealed and matched.
The described edge edge that encloses is provided with and encloses frame extension, encloses frame lift cylinders and is fixed in the frame of base side, the piston rod that encloses frame lift cylinders with enclose frame extension and be connected, enclose frame lift cylinders and be positioned at and enclose frame below.
Described spring arranged in arrays is above whole pressing plate.
In described spring array 4, spring 42 parts are placed in spacing collar 43, and spring 42 is enclosed within on guide rod 41, and the upper end of guide rod 41 is provided with stage, to withstand the upper surface of spring 42.
Described exciting device is vibrating motor, and each exciting device also becomes arranged in arrays above pressing plate.
The general power of described exciting device is less than 35 kilowatts.
Described thickness of compressive plate is 2-14cm.
Described thickness of compressive plate is 2-5cm.
Described thickness of compressive plate is 3-4cm.
Between described pressure rack and frame, be provided with lifting sychronisation;
Wherein, lifter rack is fixedly mounted on the column of frame, and lifter wheel is arranged in pressure rack, the lifter wheel of relevant position and lifter rack engagement fit, between the lifter wheel of the same side, be fixedly connected with by axle, between the axle of both sides, be connected with synchronizing shaft by commutation bevel gear set.
A kind of artificial quartz stone plate compaction moulding device that the utility model provides, by adopting two-stage to be transferred to pressing plate, and wherein one-level transmission is the structure of spring array, thereby by vibration section and running part from, when abundant transmission binder cylinder is to raw material and template pressure, also avoid the infringement of exciting force to equipment.By in the process of exciting force compacting material, the exciting force Main Function that in exciting device, vibrating motor produces is on pressing plate, by adopting thinner pressing plate, make after pressing plate loss of weight, the corresponding minimizing of power of shock electric machine, and reduced interfering with each other of each exciting device, reduce energy consumption.The lifting sychronisation arranging is kept in balance the pressure of binder cylinder, takes full advantage of the pressure of each binder cylinder.The structure of the spring array arranging, is vibrating and is vacuumizing under acting in conjunction, also makes pressing plate under the effect of exciting device, produce the effect that trace is rubbed, and further improves the compactness of raw material.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the utility model is described in further detail:
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is left view of the present utility model.
Fig. 3 is that the utility model lifting sychronisation is simplified drive mechanism schematic diagram.
Fig. 4 is the structural representation of the utility model medi-spring array.
In figure: frame 1, binder cylinder 2, pressure rack 3, spring array 4, guide rod 41, spring 42, spacing collar 43, exciting device 5, pressing plate 6, encloses frame 7, encloses frame extension 71, belt conveyor 8, belt pulley 9, conveying device 10, base 11, encloses frame lift cylinders 12, raw material and template 13, negative pressure device 14, lifting sychronisation 15, lifter rack 151, lifter wheel 152, commutation bevel gear set 153, synchronizing shaft 154.
The specific embodiment
In Fig. 1 ~ 2, a kind of artificial quartz stone plate compaction moulding device, comprises base 11, and base 11 is provided with belt conveyor 8, and belt conveyor 8 drives rotation by belt pulley 9, to realize the feeding of raw material and template 13.Base 11 tops are provided with frame 1, enclose frame 7 and are connected with multiple frame lift cylinders 12 of enclosing, and be 4 and enclose frame lift cylinders 12 in this example, and the frame lift cylinders 12 of enclosing of this example adopts cylinder.Preferably, described frame 7 edges that enclose are provided with and enclose frame extension 71, enclose frame lift cylinders 12 and are fixed in the frame 1 of base 11 sides, the piston rod that encloses frame lift cylinders 12 with enclose frame extension 71 and be connected, enclose frame lift cylinders 12 and be positioned at and enclose frame 7 belows.To enclose the drive unit of frame 7, enclose frame lift cylinders 12 and be arranged on and enclose frame 7 belows, reduced the installation difficulty of miscellaneous part in frame 1.
Enclose frame 7 bottoms and belt conveyor 8 formation sealings, enclose frame 7 and be connected with negative pressure device 14; Be beneficial to vacuumize, accelerate the Bas Discharged in raw material.
Preferably, described spring array 4 is arranged in whole pressing plate 6 tops.Spring array 4 in the utility model is with basic arranged with interval uniformly, thereby pressure is evenly distributed on pressing plate 6.
In Fig. 4, in described spring array 4, spring 42 parts are placed in spacing collar 43, and spring 42 is enclosed within on guide rod 41, and the upper end of guide rod 41 is provided with stage, to withstand the upper surface of spring 42.Structure thus, makes pressure pass through the surface of spring 42 perpendicular to pressing plate 6, defines the degree of crook of spring 42, has reduced invalid component loss.Spring array 4 in this example adopts 6 × 4 to arrange totally 24 groups, spring material diameter 9.5mm, and central diameter is 70-90mm.
Preferably, described exciting device 5 is vibrating motor, and each exciting device 5 also becomes arranged in arrays above pressing plate 6.Structure thus, is evenly distributed exciting force.
Preferably, the general power of described exciting device 5 is less than 35 kilowatts.In the utility model, adopt the motor of 6 2.5kw, rotating speed is 2940 revs/min.
Preferably, described pressing plate 6 thickness are 2-14cm.Pressing plate 6 thickness of the prior art are 15cm, it has been generally acknowledged that thicker heavier pressing plate 6 can guarantee the compactness of raw material.But utility model people's discovery, the pressing plate 6 of lower thickness can better improve the compactness of raw material.According to one's analysis, the reason that causes this result may be because raw material itself is difficult to guarantee evenly, therefore, after finer and close part is compacted, withstand by pressing plate 6, thereby more loose part is not compacted, therefore, the compactness of finished product, especially the uniformity of density can be affected, and the inhomogeneous meeting of compactness causes finished product sheet material to decline aspect bending strength and water resistance, has reduced the quality of finished product.And adopt after thinner pressing plate 6, because the material of pressing plate 6 self is easier to distortion, even if fine and close part is compacted, pressing plate still can contact with more loose part, thereby improves overall compactness.In addition, thinner pressing plate 6, can also reduce interfering with each other of exciting device 5, and this effectively reduces energy consumption.As the aforementioned, the utility model only adopts the motor of 6 2.5kw, and general power is only 15 kilowatts, and the exciting device 5 of available technology adopting adds up to 110 kilowatts.Further, coordinate spring array 4, pressing plate 6 can also be realized the effect that raw material trace is rubbed, and further accelerates the discharge of bubble, improves compactness.
Further preferred, described pressing plate 6 thickness are 2-5cm.
Further preferred, described pressing plate 6 thickness are 3-4cm.In the utility model, adopt the pressing plate 6 of 3.5cm thickness.
Preferably, between described pressure rack 3 and frame 1, be provided with lifting sychronisation 15;
Preferred as in Fig. 3, lifter rack 151 is fixedly mounted on the column of frame 1, lifter wheel 152 is arranged in pressure rack 3, lifter wheel 152 and lifter rack 151 engagement fit of relevant position, between the lifter wheel 152 of the same side, be fixedly connected with by axle, between the axle of both sides, be connected structure thus by commutation bevel gear set 153 with synchronizing shaft 154, the rotation of any one lifter wheel 152, the inevitable rotation thereupon of lifter wheel 152 of other positions.The lifting sychronisation 15 arranging, can make the pressure stepless action of binder cylinder 2 in pressure rack 3, thereby final stepless action is in raw material and template 13, to improve the depth of parallelism between the upper and lower surface of semifinished sheet.Therefore, adopt device of the present utility model, in the surface finish operation in later stage, stock removal compared with prior art also significantly reduces, and this has reduced production cost.
Claims (10)
1. an artificial quartz stone plate compaction moulding device, comprise base (11), base (11) is provided with belt conveyor (8), base (11) top is provided with frame (1), enclosing frame (7) is connected with multiple frame lift cylinders (12) of enclosing, enclose frame (7) bottom and form sealing with belt conveyor (8), enclose frame (7) and be connected with negative pressure device (14);
It is characterized in that: multiple binder cylinders (2) are fixedly mounted on the top of frame (1), pressure rack (3) is fixedly connected with binder cylinder (2), pressure rack (3) is connected with pressing plate (6) by spring array (4), pressing plate (6) top is provided with multiple exciting devices (5), described pressing plate (6) edge with enclose frame (7) and form and be sealed and matched.
2. a kind of artificial quartz stone plate compaction moulding device according to claim 1, it is characterized in that: described frame (7) edge that encloses is provided with and encloses frame extension (71), enclosing frame lift cylinders (12) is fixed in the frame (1) of base (11) side, the piston rod that encloses frame lift cylinders (12) with enclose frame extension (71) and be connected, enclose frame lift cylinders (12) and be positioned at and enclose frame (7) below.
3. a kind of artificial quartz stone plate compaction moulding device according to claim 1, is characterized in that: described spring array (4) is arranged in whole pressing plate (6) top.
4. a kind of artificial quartz stone plate compaction moulding device according to claim 3, it is characterized in that: in described spring array (4), spring (42) part is placed in spacing collar (43), spring (42) is enclosed within on guide rod (41), the upper end of guide rod (41) is provided with stage, to withstand the upper surface of spring (42).
5. a kind of artificial quartz stone plate compaction moulding device according to claim 1, is characterized in that: described exciting device (5) is vibrating motor, and each exciting device (5) also becomes arranged in arrays in pressing plate (6) top.
6. a kind of artificial quartz stone plate compaction moulding device according to claim 5, is characterized in that: the general power of described exciting device (5) is less than 35 kilowatts.
7. a kind of artificial quartz stone plate compaction moulding device according to claim 5, is characterized in that: described pressing plate (6) thickness is 2-14cm.
8. a kind of artificial quartz stone plate compaction moulding device according to claim 7, is characterized in that: described pressing plate (6) thickness is 2-5cm.
9. a kind of artificial quartz stone plate compaction moulding device according to claim 8, is characterized in that: described pressing plate (6) thickness is 3-4cm.
10. a kind of artificial quartz stone plate compaction moulding device according to claim 1, is characterized in that: between described pressure rack (3) and frame (1), be provided with lifting sychronisation (15);
Wherein, lifter rack (151) is fixedly mounted on the column of frame (1), lifter wheel (152) is arranged in pressure rack (3), the lifter wheel (152) of relevant position and lifter rack (151) engagement fit, between the lifter wheel (152) of the same side, be fixedly connected with by axle, between the axle of both sides, be connected with synchronizing shaft (154) by commutation bevel gear set (153).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420052951.9U CN203665675U (en) | 2014-01-27 | 2014-01-27 | Synthetic quartz stone plate compaction forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420052951.9U CN203665675U (en) | 2014-01-27 | 2014-01-27 | Synthetic quartz stone plate compaction forming device |
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| CN203665675U true CN203665675U (en) | 2014-06-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420052951.9U Expired - Fee Related CN203665675U (en) | 2014-01-27 | 2014-01-27 | Synthetic quartz stone plate compaction forming device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103786238A (en) * | 2014-01-27 | 2014-05-14 | 湖北熙玛建材实业有限公司 | Artificial quartz panel compacting and forming device |
| CN110432541A (en) * | 2019-06-28 | 2019-11-12 | 河南中烟工业有限责任公司 | A kind of cigarette maker shred suction belt height control method and control device |
-
2014
- 2014-01-27 CN CN201420052951.9U patent/CN203665675U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103786238A (en) * | 2014-01-27 | 2014-05-14 | 湖北熙玛建材实业有限公司 | Artificial quartz panel compacting and forming device |
| CN103786238B (en) * | 2014-01-27 | 2016-08-17 | 湖北熙玛建材实业有限公司 | Artificial quartz stone plate compaction moulding device |
| CN110432541A (en) * | 2019-06-28 | 2019-11-12 | 河南中烟工业有限责任公司 | A kind of cigarette maker shred suction belt height control method and control device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140625 Termination date: 20150127 |
|
| EXPY | Termination of patent right or utility model |