CN103786238B - Artificial quartz stone plate compaction moulding device - Google Patents
Artificial quartz stone plate compaction moulding device Download PDFInfo
- Publication number
- CN103786238B CN103786238B CN201410039443.1A CN201410039443A CN103786238B CN 103786238 B CN103786238 B CN 103786238B CN 201410039443 A CN201410039443 A CN 201410039443A CN 103786238 B CN103786238 B CN 103786238B
- Authority
- CN
- China
- Prior art keywords
- peripheral frame
- pressing plate
- frame
- artificial quartz
- quartz stone
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 25
- 239000010453 quartz Substances 0.000 title claims abstract description 24
- 239000004575 stone Substances 0.000 title claims abstract description 22
- 238000000465 moulding Methods 0.000 title claims abstract description 17
- 238000005056 compaction Methods 0.000 title claims abstract description 16
- 230000002093 peripheral effect Effects 0.000 claims abstract description 49
- 238000003825 pressing Methods 0.000 claims abstract description 44
- 239000011230 binding agent Substances 0.000 claims abstract description 18
- 239000002994 raw material Substances 0.000 abstract description 12
- 230000005540 biological transmission Effects 0.000 abstract description 7
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 208000032369 Primary transmission Diseases 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000002452 interceptive effect Effects 0.000 description 2
- 229920006337 unsaturated polyester resin Polymers 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000006004 Quartz sand Substances 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 208000020442 loss of weight Diseases 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
- B28B3/022—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form combined with vibrating or jolting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B5/00—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
- B28B5/02—Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
A kind of artificial quartz stone plate compaction moulding device, including base, base is provided with belt conveyor, and base is arranged over frame, and peripheral frame is connected with multiple peripheral frame lift cylinders, is formed with belt conveyor and seal bottom peripheral frame, and peripheral frame is connected with negative pressure device;Multiple binder cylinders are fixedly mounted on the top of frame, and pressure rack is fixing with binder cylinder to be connected, and pressure rack is connected with pressing plate by spring array, and pressing plate is arranged over multiple exciting device, and described platen edge is formed to seal with peripheral frame and coordinates.The general power of described exciting device is less than 35 kilowatts.Described thickness of compressive plate is 2 14cm.The present invention is by using two-stage to be transferred to pressing plate, and wherein primary transmission is the structure of spring array, thus by vibration section and running part from, while fully transmission binder cylinder is to raw material and die plate pressure, also avoid the exciting force infringement to equipment.And reduce energy consumption.
Description
Technical field
The present invention relates to the production field of artificial quartz stone plate, particularly a kind of artificial quartz stone plate compaction moulding device.
Background technology
It is high that synthetic quartz plate has flexibility, the advantage that compressive strength is high, Mohs' hardness is high, water absorption rate is low, is particularly suited for cupboard board field, and demand is big.Artificial quartz stone plate uses grating quartz sand and unsaturated polyester resin to be that binding agent is prepared from, Chinese patent literature CN102229189A, i.e. disclose a kind of square stock type artificial quartz stone plate and preparation method, it is to be main stuffing by natural stone diamond stone and powder body thereof, with unsaturated polyester resin as binding agent, under the effect of auxiliary agent, through stirring, evacuation, jolt-squeezing forms.
Chinese patent literature CN102672791A discloses a kind of synthetic quartz slabstone drawing method and device, arranges air spring by the edge at vibration platen, can reduce the vibration injury to equipment.There is problems of, owing to air spring is pressed in the edge of vibration platen, make the unbalance stress of raw material, Forming Quality is the best, and especially flatness and fine and close concordance is the best.
Chinese patent literature CN102785282A discloses a kind of spring supporting type quartz shaped device, mainly solve that existing quartz sheet forming device amplitude is little, structure is complicated, the fragile and irrational problem of moulding mechanism, it is provided with through the power transmission shaft 7 of grooved pressure head 5 and on power transmission shaft 7, is provided with main spring 11, it makes the distance of itself and the upper surface holding 5-50mm of compound for supporting grooved pressure head 5, to improve amplitude, thus improve the compactness extent of compound.There is problems of, the length of power transmission shaft is long, and oil cylinder is easily damaged;Main spring 11 also consumes the oil cylinder pulling force of part, adds energy consumption;Vibration section does not separates with the i.e. oil cylinder part in driving section, during oil cylinder pressurizes, and the fragile oil cylinder of exciting force.
Summary of the invention
The technical problem to be solved is to provide a kind of artificial quartz stone plate compaction moulding device, can improve the consistency of artificial quartz stone plate, and reduce the exciting force infringement to equipment, advantageously reduce energy consumption simultaneously.
For solving above-mentioned technical problem, the technical solution adopted in the present invention is: a kind of artificial quartz stone plate compaction moulding device, including base, base is provided with belt conveyor, base is arranged over frame, peripheral frame is connected with multiple peripheral frame lift cylinders, is formed with belt conveyor and seal bottom peripheral frame, and peripheral frame is connected with negative pressure device;
Multiple binder cylinders are fixedly mounted on the top of frame, and pressure rack is fixing with binder cylinder to be connected, and pressure rack is connected with pressing plate by spring array, and pressing plate is arranged over multiple exciting device, and described platen edge is formed to seal with peripheral frame and coordinates.
Described peripheral frame edge is provided with peripheral frame extension, and peripheral frame lift cylinders is fixed in the frame of base side, and the piston rod of peripheral frame lift cylinders is connected with peripheral frame extension, and peripheral frame lift cylinders is positioned at below peripheral frame.
Described spring array is arranged in above whole pressing plate.
In described spring array 4, spring 42 is partially disposed in spacing collar 43, and spring 42 is enclosed within guide rod 41, and the upper end of guide rod 41 is provided with stage, to withstand the upper surface of spring 42.
Described exciting device is vibrating motor, and each exciting device also becomes array to be arranged in above pressing plate.
The general power of described exciting device is less than 35 kilowatts.
Described thickness of compressive plate is 2-14cm.
Described thickness of compressive plate is 2-5cm.
Described thickness of compressive plate is 3-4cm.
Lifting synchronizer it is provided with between described pressure rack and frame;
Wherein, lifter rack is fixedly mounted on the column of frame, and lifter wheel is arranged in pressure rack, and the lifter wheel of relevant position engages cooperation with lifter rack, connect by axle is fixing between the lifter wheel of the same side, connected by commutation bevel gear set and synchronizing shaft between the axle of both sides.
A kind of artificial quartz stone plate compaction moulding device that the present invention provides, by using two-stage to be transferred to pressing plate, and wherein primary transmission is the structure of spring array, thus by vibration section and running part from, while fully transmission binder cylinder is to raw material and die plate pressure, also avoid the exciting force infringement to equipment.During by exciting force compacting material, the exciting force that in exciting device, vibrating motor produces acts predominantly on pressing plate, by using relatively thin pressing plate, after making pressing plate loss of weight, the power of shock electric machine reduces accordingly, and reduces interfering with each other of each exciting device, reduces energy consumption.The lifting synchronizer arranged makes the pressure of binder cylinder keep in balance, and takes full advantage of the pressure of each binder cylinder.The structure of the spring array arranged, under vibration and evacuation act on jointly, also makes pressing plate produce the effect that trace is rubbed under the effect of exciting device, improves the compactness of raw material further.
Accompanying drawing explanation
The invention will be further described with embodiment below in conjunction with the accompanying drawings:
Fig. 1 is the overall structure schematic diagram of the present invention.
Fig. 2 is the left view of the present invention.
Fig. 3 is that the present invention lifts synchronizer simplification drive mechanism schematic diagram.
Fig. 4 is the structural representation of spring array in the present invention.
In figure: frame 1, binder cylinder 2, pressure rack 3, spring array 4, guide rod 41, spring 42, spacing collar 43, exciting device 5, pressing plate 6, peripheral frame 7, peripheral frame extension 71, belt conveyor 8, belt pulley 9, conveyer device 10, base 11, peripheral frame lift cylinders 12, raw material and template 13, negative pressure device 14, lift synchronizer 15, lifter rack 151, lifter wheel 152, commutate bevel gear set 153, synchronizing shaft 154.
Detailed description of the invention
In Fig. 1 ~ 2, a kind of artificial quartz stone plate compaction moulding device, including base 11, base 11 is provided with belt conveyor 8, and belt conveyor 8 is driven rotation by belt pulley 9, to realize raw material and the feeding of template 13.Base 11 is arranged over frame 1, and peripheral frame 7 is connected with multiple peripheral frame lift cylinders 12, is 4 peripheral frame lift cylinders 12 in this example, and the peripheral frame lift cylinders 12 of this example uses cylinder.Preferably, described peripheral frame 7 edge is provided with peripheral frame extension 71, and peripheral frame lift cylinders 12 is fixed in the frame 1 of base 11 side, and the piston rod of peripheral frame lift cylinders 12 is connected with peripheral frame extension 71, and peripheral frame lift cylinders 12 is positioned at below peripheral frame 7.By the driving means of peripheral frame 7, i.e. peripheral frame lift cylinders 12 is arranged on below peripheral frame 7, reduces the installation difficulty of miscellaneous part in frame 1.
Being formed with belt conveyor 8 bottom peripheral frame 7 and seal, peripheral frame 7 is connected with negative pressure device 14;It is beneficial to evacuation, accelerates the air in raw material and discharge.
Multiple binder cylinders 2 are fixedly mounted on the top of frame 1, and this example is 4, and pressure rack 3 is fixing with binder cylinder 2 to be connected, and pressure rack 3 is connected with pressing plate 6 by spring array 4, and pressing plate 6 is arranged over multiple exciting device 5, and described pressing plate 6 edge is formed to seal with peripheral frame 7 and coordinates.Different from Chinese patent literature CN102672791A, present invention employs the structure of spring array 4, thus the transmission that pressure is on pressing plate 6 more equalizes.Do not have rim pressure big, and the situation that intermediate pressure is little.And use two-stage transmission pressure structure also different from the structure in Chinese patent literature CN102785282A, spring array 4 in the present invention can fully transmit the pressure that binder cylinder 2 provides, and binder cylinder 2 and frame 1 are kept apart with the exciting device 5 on pressing plate 6, make exciting effect mainly be produced by pressing plate thus at utmost reduce the exciting force impact on equipment other parts, extend the service life of equipment, and significantly reduce the noise of production scene.
Preferably, described spring array 4 is arranged in above whole pressing plate 6.Spring array 4 in the present invention arranges with substantially homogeneous spacing, so that pressure is evenly distributed on pressing plate 6.
In Fig. 4, in described spring array 4, spring 42 is partially disposed in spacing collar 43, and spring 42 is enclosed within guide rod 41, and the upper end of guide rod 41 is provided with stage, to withstand the upper surface of spring 42.Thus structure, makes pressure pass through spring 42 and is perpendicular to the surface of pressing plate 6, define the degree of crook of spring 42, decreases invalid component loss.Spring array 4 in this example uses 6 × 4 arrangement totally 24 groups, and spring material diameter 9.5mm, central diameter is 70-90mm.
Preferably, described exciting device 5 is vibrating motor, and each exciting device 5 also becomes array to be arranged in above pressing plate 6.Thus structure, makes exciting force be evenly distributed.
Preferably, the general power of described exciting device 5 is less than 35 kilowatts.In the present invention, using the motor of 6 2.5kw, rotating speed is 2940 revs/min.
Preferably, described pressing plate 6 thickness is 2-14cm.Pressing plate 6 thickness of the prior art is 15cm, it is generally recognized that thicker heavier pressing plate 6 may insure that the compactness of raw material.But inventor finds, the pressing plate 6 of less thickness can preferably improve the compactness of raw material.According to analysis, the reason causing this result is possibly due to raw material itself and is difficult to ensure that uniformly, therefore, finer and close part will be withstood by pressing plate 6 after being compacted, thus more loose part is not compacted, therefore, the compactness of finished product, the especially concordance of density can be affected, and the uneven meeting of compactness causes finished product sheet material to decline in terms of bending strength and water resistance, reduces the quality of finished product.And after using relatively thin pressing plate 6, owing to the material of pressing plate 6 self is more easily deformed, even if the part of then densification is compacted, pressing plate still is able to and more loose part contact, thus improve the compactness of entirety.It addition, relatively thin pressing plate 6, it is also possible to reducing interfering with each other of exciting device 5, this effectively reduces energy consumption.As the aforementioned, the present invention is only with the motor of 6 2.5kw, and general power is only 15 kilowatts, and the exciting device 5 used in prior art adds up to 110 kilowatts.Further, coordinating spring array 4, pressing plate 6 can also realize the effect rubbing raw material trace, further speeds up the discharge of bubble, improves compactness.
It is further preferred that described pressing plate 6 thickness is 2-5cm.
It is further preferred that described pressing plate 6 thickness is 3-4cm.In the present invention, use the pressing plate 6 of 3.5cm thickness.
Preferably, lifting synchronizer 15 it is provided with between described pressure rack 3 and frame 1;
Preferably as in Fig. 3, lifter rack 151 is fixedly mounted on the column of frame 1, lifter wheel 152 is arranged in pressure rack 3, the lifter wheel 152 of relevant position engages cooperation with lifter rack 151, connect by axle is fixing between the lifter wheel 152 of the same side, connected by commutation bevel gear set 153 and synchronizing shaft 154 between the axle of both sides, thus structure, the rotation of any one lifter wheel 152, the inevitable concomitant rotation of the lifter wheel 152 of other positions.The lifting synchronizer 15 arranged, can make the pressure stepless action of binder cylinder 2 in pressure rack 3, thus final stepless action is on raw material and template 13, depth of parallelism surface between upper and lower to improve semifinished sheet.Therefore, using assembly of the invention, in the surface in later stage polishing operation, stock removal the most significantly reduces, and it reduces production cost.
Claims (8)
1. an artificial quartz stone plate compaction moulding device, including base (11), base (11) is provided with belt conveyor (8), base (11) is arranged over frame (1), peripheral frame (7) is connected with multiple peripheral frame lift cylinders (12), peripheral frame (7) bottom is formed with belt conveyor (8) and seals, and peripheral frame (7) is connected with negative pressure device (14);
It is characterized in that: multiple binder cylinders (2) are fixedly mounted on the top of frame (1), pressure rack (3) is fixing with binder cylinder (2) to be connected, pressure rack (3) is connected with pressing plate (6) by spring array (4), pressing plate (6) is arranged over multiple exciting device (5), and described pressing plate (6) edge is formed to seal with peripheral frame (7) and coordinates;
Described peripheral frame (7) edge is provided with peripheral frame extension (71), peripheral frame lift cylinders (12) is fixed in the frame (1) of base (11) side, the piston rod of peripheral frame lift cylinders (12) is connected with peripheral frame extension (71), and peripheral frame lift cylinders (12) is positioned at peripheral frame (7) lower section;
Described spring array (4) is arranged in whole pressing plate (6) top.
A kind of artificial quartz stone plate compaction moulding device the most according to claim 1, it is characterized in that: in described spring array (4), spring (42) is partially disposed in spacing collar (43), spring (42) is enclosed within guide rod (41), the upper end of guide rod (41) is provided with stage, to withstand the upper surface of spring (42).
A kind of artificial quartz stone plate compaction moulding device the most according to claim 1, is characterized in that: described exciting device (5) is vibrating motor, and each exciting device (5) also becomes array to be arranged in pressing plate (6) top.
A kind of artificial quartz stone plate compaction moulding device the most according to claim 3, is characterized in that: the general power of described exciting device (5) is less than 35 kilowatts.
A kind of artificial quartz stone plate compaction moulding device the most according to claim 3, is characterized in that: described pressing plate (6) thickness is 2-14cm.
A kind of artificial quartz stone plate compaction moulding device the most according to claim 5, is characterized in that: described pressing plate (6) thickness is 2-5cm.
A kind of artificial quartz stone plate compaction moulding device the most according to claim 6, is characterized in that: described pressing plate (6) thickness is 3-4cm.
A kind of artificial quartz stone plate compaction moulding device the most according to claim 1, is characterized in that: be provided with lifting synchronizer (15) between described pressure rack (3) and frame (1);
Wherein, lifter rack (151) is fixedly mounted on the column of frame (1), lifter wheel (152) is arranged in pressure rack (3), the lifter wheel (152) of relevant position engages cooperation with lifter rack (151), connect by axle is fixing between the lifter wheel (152) of the same side, connected by commutation bevel gear set (153) and synchronizing shaft (154) between the axle of both sides.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410039443.1A CN103786238B (en) | 2014-01-27 | 2014-01-27 | Artificial quartz stone plate compaction moulding device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201410039443.1A CN103786238B (en) | 2014-01-27 | 2014-01-27 | Artificial quartz stone plate compaction moulding device |
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CN103786238A CN103786238A (en) | 2014-05-14 |
CN103786238B true CN103786238B (en) | 2016-08-17 |
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CN201410039443.1A Expired - Fee Related CN103786238B (en) | 2014-01-27 | 2014-01-27 | Artificial quartz stone plate compaction moulding device |
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Families Citing this family (5)
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CN107433671B (en) * | 2016-05-25 | 2021-06-22 | 卢培鑫 | Numerical control equipment and method for strengthening density of plastic material |
CN107433811B (en) * | 2016-05-25 | 2021-03-19 | 卢培鑫 | Stamping head, numerical control equipment and method for processing plastic material |
CN110900790A (en) * | 2019-12-11 | 2020-03-24 | 吴明海 | Cement brick compaction forming mechanism |
CN112759323B (en) * | 2021-01-05 | 2021-08-31 | 新云石业(云浮)有限公司 | Quartz stone plate and preparation method thereof |
CN113276262A (en) * | 2021-05-19 | 2021-08-20 | 重庆盈元展宜建材有限公司 | Extrusion rubbing device for producing enhanced cement foam heat insulation sound insulation plate |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1590140A1 (en) * | 2003-02-05 | 2005-11-02 | Institut für Fertigteiltechnik und Fertigbau Weimar e.V. | Device for moulding mixtures |
CN201950714U (en) * | 2010-11-02 | 2011-08-31 | 吉林久盛机械加工有限公司 | Strong vibration automatic forming machine for concrete building block |
CN102229189A (en) * | 2011-06-21 | 2011-11-02 | 云浮市新富云岗石有限公司 | Square stock type artificial quartzite plate and manufacturing method thereof |
CN102672791A (en) * | 2012-05-18 | 2012-09-19 | 江苏钢锐精密机械有限公司 | Method and device for press-forming of artificial quartz slab |
CN102785282A (en) * | 2012-08-27 | 2012-11-21 | 刘建平 | Spring support type quartzite forming device |
CN202985728U (en) * | 2013-01-11 | 2013-06-12 | 南宁神塔机械设备有限公司 | Improved forming device for building block |
CN203665675U (en) * | 2014-01-27 | 2014-06-25 | 湖北熙玛建材实业有限公司 | Synthetic quartz stone plate compaction forming device |
-
2014
- 2014-01-27 CN CN201410039443.1A patent/CN103786238B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1590140A1 (en) * | 2003-02-05 | 2005-11-02 | Institut für Fertigteiltechnik und Fertigbau Weimar e.V. | Device for moulding mixtures |
CN201950714U (en) * | 2010-11-02 | 2011-08-31 | 吉林久盛机械加工有限公司 | Strong vibration automatic forming machine for concrete building block |
CN102229189A (en) * | 2011-06-21 | 2011-11-02 | 云浮市新富云岗石有限公司 | Square stock type artificial quartzite plate and manufacturing method thereof |
CN102672791A (en) * | 2012-05-18 | 2012-09-19 | 江苏钢锐精密机械有限公司 | Method and device for press-forming of artificial quartz slab |
CN102785282A (en) * | 2012-08-27 | 2012-11-21 | 刘建平 | Spring support type quartzite forming device |
CN202985728U (en) * | 2013-01-11 | 2013-06-12 | 南宁神塔机械设备有限公司 | Improved forming device for building block |
CN203665675U (en) * | 2014-01-27 | 2014-06-25 | 湖北熙玛建材实业有限公司 | Synthetic quartz stone plate compaction forming device |
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