CN203665327U - Automatic shot blasting equipment - Google Patents
Automatic shot blasting equipment Download PDFInfo
- Publication number
- CN203665327U CN203665327U CN201320805431.6U CN201320805431U CN203665327U CN 203665327 U CN203665327 U CN 203665327U CN 201320805431 U CN201320805431 U CN 201320805431U CN 203665327 U CN203665327 U CN 203665327U
- Authority
- CN
- China
- Prior art keywords
- spray gun
- motor
- shot blasting
- shot
- radially
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000005422 blasting Methods 0.000 title claims abstract description 19
- 238000003860 storage Methods 0.000 claims abstract description 10
- 239000007921 spray Substances 0.000 claims description 82
- 238000005480 shot peening Methods 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 6
- 238000011084 recovery Methods 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 238000005520 cutting process Methods 0.000 abstract description 2
- 239000003973 paint Substances 0.000 abstract description 2
- 238000005488 sandblasting Methods 0.000 abstract description 2
- 238000003466 welding Methods 0.000 abstract description 2
- 238000005507 spraying Methods 0.000 abstract 8
- 229910000831 Steel Inorganic materials 0.000 abstract 1
- 238000004887 air purification Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 abstract 1
- 238000004064 recycling Methods 0.000 abstract 1
- 239000010959 steel Substances 0.000 abstract 1
- 230000005540 biological transmission Effects 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 239000011324 bead Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003500 flue dust Substances 0.000 description 1
Images
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- Spray Control Apparatus (AREA)
Abstract
The utility model discloses automatic shot blasting equipment which is characterized by comprising a shot blasting material storage tank (1), an air source (2), a steel ball recycling system (3) and an air purification device (4) which are arranged outside a shot blasting chamber, as well as a spraying gun swinging device (5), a spraying gun moving device (6) and a spraying gun control system (7) which are arranged in the shot blasting chamber. According to the automatic shot blasting equipment, a spraying gun does not need to be operated by a worker and can automatically rotate by a certain angle; by the application of a program of a PLC (programmable logic controller), a three-directional feeding motor is controlled to enable the spraying gun to perform shot blasting on any position on the surface of a vehicle; the spraying gun moving device and the spraying gun control system can be also applied to other fields of sand blasting, paint spraying, welding, cutting and the like which require three-dimensional space operation.
Description
Technical field:
The utility model relates to shot-peening, technical field of sandblasting, is a kind of shot blasting equipment automatically concretely.
Background technology:
At present in the time that large-scale workpiece (as special-purpose vehicle field) is carried out to shot-peening, blasting treatment, all to adopt workpiece to fix, the mode that spray gun moves is carried out surface treatment, spray gun is controlled in traditional shot blasting equipment employment, cause spray gun wayward, spray even not, again because flue dust when shot-peening easily works the mischief to human body.
Utility model content:
The purpose of this utility model is the deficiency that overcomes above-mentioned prior art, and a kind of shot blasting equipment is automatically provided, and mainly solves that existing shot blasting equipment sprays not evenly and easily to problems such as human body work the mischief.
The technical solution of the utility model is: a kind of shot blasting equipment automatically, its special character is, it comprises spray gun pendulous device, spray gun mobile device, the spray gun control system of shot-peening storage tank, source of the gas, shot recovery system, air cleaning unit and the wheel abrator cabinet inside of wheel abrator cabinet outside; Described source of the gas is connected with shot-peening storage tank bottom, bottom and wheel abrator cabinet inside respectively; Described shot recovery system one end connects shot-peening storage tank top, and the other end connects the inner bottom part of wheel abrator cabinet; The interior bottom of described air cleaning unit and wheel abrator cabinet is connected;
Described spray gun pendulous device is made up of spray gun mount pad, spray gun swing seat, rotating shaft I, rotating shaft II, spray gun fixed cover, swinging mounting, connecting rod, swing arm, oscillating motor; Oscillating motor drives swing arm rotation, swing arm is connected with swinging mounting by drivening rod, swinging mounting is connected with one end of spray gun fixed cover, and the other end of spray gun fixed cover is fixed on spray gun swing seat inside by rotating shaft II, and spray gun swing seat is fixed on spray gun mount pad by rotating shaft I;
Described spray gun mobile device by longitudinal mobile motor, longitudinal rail, circumferentially mobile motor, all direction guiding rails, move radially motor, radially transmit leading screw, move radially guide rail and form; The roller that longitudinal mobile motor drives rolls on longitudinal rail, and circumferentially mobile motor moves on axial guidance by gear, rack-driving, moves radially motor and drives spray gun to move radially moving radially on guide rail by radially transmitting leading screw;
Described spray gun control system comprises PLC controller, and the motor that three sides of PLC controller and spray gun mobile device move up is connected, and contacts with the switch of whole equipment.
Further, described spray gun swing seat is a disk, evenly processes four shaft holes.
Compared with the prior art the automatic shot blasting equipment of one described in the utility model has following good effect: 1, spray gun pendulous device is to drive spray gun fixed cover to move in a circle by motor by crank mechanism, realizes spray gun automatic swing; 2,, by vertically moving, circumference moves and moves radially the three-dimensional mobile system of three directions formation spray guns, realizes the movement in these three directions by guide rail and transmission system, makes spray gun can arrive any position of surface of the work; 3, its equipment, without manual operation spray gun, can be realized spray gun automatic rotation certain angle, and the programming of using PLC controller is carried out bead by the control of three direction feeding motors is realized to spray gun to any position of surface of vehicle.
Accompanying drawing explanation:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is spray gun pendulous device structural representation of the present utility model;
Fig. 3 is spray gun swing seat structural representation of the present utility model;
Fig. 4 is the cutaway view of Fig. 3;
Fig. 5 is the mobile device schematic diagram of utility model;
Fig. 6 is the side view of Fig. 5.
Drawing explanation:
1 shot-peening storage tank, 2 sources of the gas, 3 shot recovery systems, 4 air cleaning units, 5 spray gun pendulous devices, 6 spray gun mobile devices, 7 spray gun control systems, 8 spray gun mount pads, 9 spray gun swing seats, 10 rotating shaft I, 11 rotating shaft II, 12 spray gun fixed covers, 13 swinging mountings, 14 connecting rods, 15 swing arms, 16 oscillating motors, 17 longitudinal mobile motors, 18 longitudinal rails, 19 circumferential mobile motors, 20 weeks direction guiding rails, 21 move radially motor, 22 radially transmit leading screw, 23 move radially guide rail.
The specific embodiment:
For Comprehension and Implementation better, provide specific embodiment below in conjunction with accompanying drawing and describe the utility model in detail; Illustrated embodiment is only for explaining the utility model, not for limiting scope of the present utility model.
Embodiment 1, with reference to Fig. 1,2,3,4, source of the gas 2 is connected with shot-peening storage tank 1 bottom, bottom and wheel abrator cabinet inside respectively, shot recovery system 3 one end are connected to shot-peening storage tank 1 top, the other end connects the inner bottom part of wheel abrator cabinet, and air cleaning unit 4 and the interior bottom of wheel abrator cabinet are connected; Form wheel abrator cabinet outside plant; Wheel abrator cabinet inner facility comprises spray gun pendulous device 5, spray gun mobile device 6 and spray gun control system 7, and structure is as follows respectively;
Oscillating motor 16 use flat keys are connected to swing arm 15, and drive swing arm 15 to rotate, one end of connecting rod 14 is with on the fixing swing arm 15 of deep groove ball bearing, the other end and swinging mounting 13 use bolts are fixed, swinging mounting 13 is connected with one end of spray gun fixed cover 12, the other end of spray gun fixed cover 12 is fixed on spray gun swing seat 9 inside by rotating shaft II 11, spray gun swing seat 9 is disks, evenly four shaft holes of processing, can realize spray gun sprays with interior any position 45 degree scopes, spray gun swing seat 9 is fixed on spray gun mount pad 8 by rotating shaft I 10; Form spray gun pendulous device 5;
The roller that longitudinal mobile motor 17 drives rolls on longitudinal rail 18, circumferentially mobile motor 19 moves on axial guidance 20 by gear, rack-driving, moves radially motor 21 and transmits and drive spray guns to move radially moving radially on guide rail 23 by radially transmitting leading screw 22; Form spray gun mobile device 6;
Form spray gun control system 7 by PLC controller, PLC controller is connected with the motor that spray gun mobile device 6 moves up three sides, and is connected with the switch of whole equipment.
The automatic shot blasting equipment of one described in the utility model, when work, by oscillating motor, by the rotation of swing arm, one end of drivening rod and spray gun cover moves in a circle; The other end of spray gun cover is fixed on spray gun swing seat inside by rotating shaft II, and swing seat is fixed in frame by rotating shaft I, just can realize not stopping along with the rotation of oscillating motor of spray gun moving; The rolling of the roller that spray gun mobile device drives by longitudinal mobile motor on longitudinal rail realizes longitudinal movement, circumferentially mobile motor moves on axial guidance by gear, rack-driving, and radial motor drives spray gun pendulous device to realize by leading screw transmission and moves radially; Spray gun control system is controlled translational speed and the distance of spray gun mobile device in three directions by PLC controller, realizes the surface treatment to different workpieces, and the opening and closing of whole equipment in spray gun control system control.
In addition, the automatic shot blasting equipment of one of the present utility model, the other field that this spray gun mobile device and control system can also be applied to sandblast, spray paint, welding, cutting etc. need three dimensions operation.
Claims (2)
1. an automatic shot blasting equipment, it is characterized in that, it comprises spray gun pendulous device (5), spray gun mobile device (6), the spray gun control system (7) of shot-peening storage tank (1), source of the gas (2), shot recovery system (3), air cleaning unit (4) and the wheel abrator cabinet inside of wheel abrator cabinet outside; Described source of the gas (2) is connected with shot-peening storage tank (1) bottom, bottom and wheel abrator cabinet inside respectively; Described shot recovery system (3) one end connects shot-peening storage tank (1) top, and the other end connects the inner bottom part of wheel abrator cabinet; Described air cleaning unit (4) is connected with the interior bottom of wheel abrator cabinet;
Described spray gun pendulous device (5) is by spray gun mount pad (8), spray gun swing seat (9), rotating shaft I(10), rotating shaft II(11), spray gun fixed cover (12), swinging mounting (13), connecting rod (14), swing arm (15), oscillating motor (16) form; Oscillating motor (16) drives swing arm (15) rotation, swing arm (15) is connected with swinging mounting (13) by drivening rod (14), swinging mounting (13) is connected with one end of spray gun fixed cover (12), the other end of spray gun fixed cover (12) is by rotating shaft II(11) be fixed on spray gun swing seat (9) inside, spray gun swing seat (9) is by rotating shaft I(10) be fixed on spray gun mount pad (8);
Described spray gun mobile device (6) by longitudinal mobile motor (17), longitudinal rail (18), circumferentially mobile motor (19), all direction guiding rails (20), move radially motor (21), radially transmit leading screw (22), move radially guide rail (23) and form; The roller that longitudinal mobile motor (17) drives is in the upper rolling of longitudinal rail (18), circumferentially mobile motor (19) is upper mobile at axial guidance (20) by gear, rack-driving, moves radially motor (21) and drives spray gun to move radially moving radially on guide rail (23) by radially transmitting leading screw (22);
Described spray gun control system (7) comprises PLC controller, and PLC controller is connected with the motor that spray gun mobile device (6) moves up three sides, and contacts with the switch of whole equipment.
2. the automatic shot blasting equipment of one according to claim 1, is characterized in that, described spray gun swing seat (9) is a disk, evenly processes four shaft holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320805431.6U CN203665327U (en) | 2013-12-10 | 2013-12-10 | Automatic shot blasting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320805431.6U CN203665327U (en) | 2013-12-10 | 2013-12-10 | Automatic shot blasting equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203665327U true CN203665327U (en) | 2014-06-25 |
Family
ID=50961660
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320805431.6U Expired - Lifetime CN203665327U (en) | 2013-12-10 | 2013-12-10 | Automatic shot blasting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203665327U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104999373A (en) * | 2015-08-07 | 2015-10-28 | 广西百色银海铝业有限责任公司 | Sand milling machine and feed system |
| CN105018968A (en) * | 2015-08-07 | 2015-11-04 | 广西百色银海铝业有限责任公司 | Rust removing sand milling device for cathode steel bar of aluminum electrolysis cell |
| CN106863147A (en) * | 2017-03-16 | 2017-06-20 | 浙江久立特材科技股份有限公司 | A kind of pneumatic pill transmitting device |
| CN107630127A (en) * | 2017-08-07 | 2018-01-26 | 蔡晋 | A kind of swing type ultrasonic shot peening strengthening device |
| CN111590471A (en) * | 2020-04-17 | 2020-08-28 | 模德模具(东莞)有限公司 | Production process for forming mechanical texture on mold |
-
2013
- 2013-12-10 CN CN201320805431.6U patent/CN203665327U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104999373A (en) * | 2015-08-07 | 2015-10-28 | 广西百色银海铝业有限责任公司 | Sand milling machine and feed system |
| CN105018968A (en) * | 2015-08-07 | 2015-11-04 | 广西百色银海铝业有限责任公司 | Rust removing sand milling device for cathode steel bar of aluminum electrolysis cell |
| CN104999373B (en) * | 2015-08-07 | 2017-12-22 | 广西百色银海铝业有限责任公司 | A kind of sand milling machine |
| CN105018968B (en) * | 2015-08-07 | 2018-01-09 | 广西百色银海铝业有限责任公司 | A kind of aluminum cell cathode steel bar derusting sand milling apparatus |
| CN106863147A (en) * | 2017-03-16 | 2017-06-20 | 浙江久立特材科技股份有限公司 | A kind of pneumatic pill transmitting device |
| CN107630127A (en) * | 2017-08-07 | 2018-01-26 | 蔡晋 | A kind of swing type ultrasonic shot peening strengthening device |
| CN107630127B (en) * | 2017-08-07 | 2019-08-13 | 蔡晋 | A kind of swing type ultrasonic shot peening strengthening device |
| CN111590471A (en) * | 2020-04-17 | 2020-08-28 | 模德模具(东莞)有限公司 | Production process for forming mechanical texture on mold |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140625 |
|
| CX01 | Expiry of patent term |