CN203653962U - Pad dyeing system - Google Patents

Pad dyeing system Download PDF

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Publication number
CN203653962U
CN203653962U CN201320743032.1U CN201320743032U CN203653962U CN 203653962 U CN203653962 U CN 203653962U CN 201320743032 U CN201320743032 U CN 201320743032U CN 203653962 U CN203653962 U CN 203653962U
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China
Prior art keywords
roller
cloth
deviation rectification
correction
assembly
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Expired - Lifetime
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CN201320743032.1U
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Chinese (zh)
Inventor
童建方
舒德胜
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HUZHOU WUXING DONGREN THIS Co Ltd
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HUZHOU WUXING DONGREN THIS Co Ltd
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Abstract

The utility model relates to a pad dyeing system. The pad dyeing system comprises a cloth skew rolling mill, a cloth deviation rectification machine and a cloth shaping machine, wherein the cloth skew rolling mill, the cloth deviation rectification machine and the cloth shaping machine are sequentially connected. A shaping deviation rectification mechanism is arranged at the position, in front of a shaping box, of the cloth shaping machine. The cloth skew rolling mill comprises a rack A, a feeding roller A, a tension roller and a roller set, a brush roller set comprises a driving roller and a driven roller, the driving roller is tangent to the driven roller, and the surface formed by connecting the axis of the driving roller with the axis of the driven roller is inclined to a horizontal plane. The cloth skew rolling mill further comprises a water bath and a brush roller, wherein the water bath is arranged at the front end of the roller set, a soaking roller is arranged in the water bath, and the brush roller is tangent to the driving roller. The pad dyeing system is designed for the pad dyeing process and aims to adapt to continuous production, can rapidly dye and shape cloth, and meanwhile can reduce water consumption and environmental pollution.

Description

A kind of pad dyeing system
Technical field
The utility model relates to a kind of pad dyeing system.
Background technology
The cloth of prior art substantially all adopts water-bath dyeing, dries or dry after dyeing, then enters integer operation.In prior art, also having a kind of technique of pigment dyeing, is to adopt the technique of scraping slurry, and the liquid with certain viscosity is coated on cloth by scraper, forms a kind of cloth with water resistance after integer, is conventionally also with colored.But adopt and scrape the fabric that sizing process makes, there is in the use significant limitation.More consumer likes the cloth of dyeing because it not only COLOR FASTNESS is high, and there is no coating, do not affect the natural performances such as skin compatibility that cloth itself has.A large amount of water but the water-bath of prior art dyeing need to be used up, also can produce a large amount of waste water simultaneously, and this is a kind of threat to environment.
In prior art, also has a kind of pad dyeing technology, as the application number Chinese invention patent application that is 201110370363.0, disclose a kind of colouring method of novel DISPERSE DYES, comprised the steps: first after padding dye liquor, to dry at once, carried out again immediately hot melt processing.Under 200 ℃ of high temperature actions, the dyestuff being deposited on fabric can unimolecule form diffuse into fibrous inside, completes the dyeing to terylene within the extremely short time.If polyester cotton, the dyestuff that can make to stick on cotton by hot melt processing is transferred on terylene in the mode of gas phase or contact.The beneficial effects of the utility model are: take the serialization pad dyeing mode of production as main, production efficiency is high, are particularly useful for producing in enormous quantities.
The use of pad dyeing technology certainly will will be used padding mangles.And padding mangles kind is various diversified in specifications in the market, uneven.As: the Chinese utility model patent that application number is 02238368.9, a kind of padding mangles is disclosed, it is at cloth beam, moves back between cloth rewinder roll, and a pair roller composition is installed on the dye liquor face top at dye liquor tank middle part.Take the drive roll of roll as power source, control the fabric speed of service, cloth beam, the rotating speed that moves back cloth rewinder roll are adjusted automatically by torque motor, the fabric speed of service that overcomes existing padding mangles is unstable, occurs the disadvantage of aberration, and even dyeing is consistent, and reduce dye dosage, improve the quality of products.But the structure of this padding mangles is too simple, function is also single, and the cloth after pad dyeing contains a large amount of water, therefore uses this machinery pad dyeing, and water consumption is also very big.
Application number is 201220558539.5 Chinese utility model patent, disclose one and put cloth rectification machine, comprise H type support, described H type support upper end is provided with deviation rectification roller, symmetrical evenly distributed steel wire spiral line in deviation rectification roller two semicircular cambered surface, deviation rectification roller left end is connected with electromagnetic clutch, deviation rectification roller right-hand member is provided with stop switch I and stop switch II, stop switch I becomes 180 degree to be interspersed with stop switch II, deviation rectification roller rear is provided with crossbeam and is arranged on H type support, crossbeam the right and left is respectively equipped with inductor I and inductor II, on inductor I and inductor II, be separately installed with block, approach switch I and approach switch II are installed on H type support to match with stop switch I and stop switch II, inductor I is connected with approach switch I and approach switch II respectively with inductor II.This rectification machine belongs to the type that electric part and mechanical part are combined, complicated structure, and acquisition cost is higher.In prior art, also there is simple structure, as the Chinese utility model patent that the patent No. is 201220558960.6, a kind of correction cloth beam is disclosed, it comprises roll shaft, on roll shaft, be socketed with roll body, symmetrical evenly distributed steel wire spiral line in roll body two semicircular cambered surface.This correction cloth beam while use, need to be arranged on can the roller frame of left and right adjusting on, and need to coordinate electric part to use, just can reach the object of automatic adjusting.This deviation rectification roller is simple in structure, and acquisition cost is low, but result of use is bad, and it relies on cloth and the frictional force of correction cloth beam to regulate completely, tends to occur regulating situation not in place.
Because the techniques such as existing piece dyeing, oven dry, integer are all generally that time segment, a point workshop operate, therefore, cloth does not need to rectify a deviation entering before reshaper.Therefore, existing reshaper does not generally all have deviation correcting device.But along with the proposition of knot dyeing technology, the serialization of the dyeing of cloth, oven dry, integer is produced and is become a reality.This just need to carry out a correction at the front end of each technique processes, otherwise can be difficult to realize because of the sideslip of cloth the production of serialization.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of pad dyeing system.
The technical scheme that the utility model solves the problems of the technologies described above is as follows:
A kind of pad dyeing system, comprises the cloth skew rolling mill, cloth rectification machine and the cloth reshaper that connect successively, and described cloth reshaper is provided with integer deviation correction mechanism in integer case front portion.
As technique scheme preferably, described cloth skew rolling mill, comprise frame A, upper material roller A, idler roller and roll stacks, described brush roll group comprises a drive roll and a driven voller, described drive roll and driven voller are tangent, and face and horizontal plane that the axis of drive roll and the axis of driven voller are linked to be tilt, also comprise a water bath that is arranged on described roll stacks front end, in described water bath, be provided with one and soak material roller; Also comprise a brush roll, described brush roll and described drive roll are tangent.
As technique scheme preferably, described cloth rectification machine comprises frame B, material loading B roller, deviation rectification roller assembly and discharge roller group, between described upper material roller and deviation rectification roller assembly, be provided with location pair roller group, face and ground level that the axis of two rollers of described location pair roller group is linked to be, described upper material roller is arranged on the top of registration roller group, described deviation rectification roller assembly is arranged on the below of described registration roller group, and described upper material roller B, registration roller group and deviation rectification roller assembly three shape are the angle of 170~190 ° at an angle; Also comprise a ganoid bottom roller, described bottom roller is arranged on the below of described deviation rectification roller assembly; Described deviation rectification roller assembly comprises roller after deviation rectification roller frame, deviation rectification roller preliminary roller and deviation rectification roller, and after described deviation rectification roller preliminary roller and deviation rectification roller, roller common axle is connected on described deviation rectification roller frame; The face that after the axis of described deviation rectification roller preliminary roller and described deviation rectification roller, the axis of roller is linked to be erects in horizontal plane, and described deviation rectification roller preliminary roller parallels but and do not contact mutually with roller after described deviation rectification roller.
As technique scheme preferably, the correction governor motion of described cloth reshaper, the cloth that comprise steering frames, is arranged at described steering frames medial surface nip assembly, be arranged at the angle correction assembly of described steering frames bottom and be arranged at the screw component of described steering frames end, described screw component is located adjusting according to the Uneven Width width of feeding cloth, makes the cloth of feeding in appropriate tensioning state, described angle correction assembly comprises correction axle, angle correction platen, correction wheel, described correction axle upper end support is in described steering frames bottom, correction axle bottom is flexibly connected with a rack-and-pinion adjuster by a connecting rod, the tooth bar of described rack-and-pinion adjuster is located on the end face of described angle correction platen, described correction wheel is arranged at the bottom of described steering frames for the adjusting to steering frames, the table top joint of the wheel rim of described correction wheel and described angle correction platen, make described correction wheel by described angle correction platen institute support, also make described steering frames by described angle correction platen institute support simultaneously.
The utlity model has following beneficial effect:
1. the utility model no longer passes through water bath after roll at cloth, and entering before roll, also having brush roll to described cloth effect, this effect is not only one and is dyed in advance, and can also be by excessive moisture under cloth brush, thereby can reduce dye liquor consumption; The driven voller of roll stacks of the present utility model is coupling on roll stand frame, and roll stand frame can regulate, and therefore the utility model can regulate the exposure level of driven voller and drive roll, thereby regulates the size of pressure when pad dyeing, thereby can improve the effect of pad dyeing; The mode that the utility model adopts charging barrel to be communicated with water bath, carries out feed flow to described water bath incessantly; When use, regulate after the liquid outlet quantity of charging barrel, as long as guarantee in charging barrel have dye liquor, just can guarantee that water bath normally works, there is feature simply and easily;
The clamping components of the utility model deviation rectification roller assembly by deviation rectification roller preliminary roller and deviation rectification roller after roller form, the face that after the axis of described deviation rectification roller preliminary roller and described deviation rectification roller, the axis of roller is linked to be erects in horizontal plane, and described deviation rectification roller preliminary roller parallels but and does not contact mutually with roller after described deviation rectification roller, therefore, cloth must be through the winding of S type when through deviation rectification roller assembly, and then produce powerful stiction, thereby can not produce the situation not in place that regulates; It is the angle of 170~190 ° at an angle that the utility model also adopts material roller, registration roller group and deviation rectification roller assembly three shape, guarantee that cloth is entering before deviation correcting device, also to pass through upper material roller and registration roller group, the positioning action of registration roller group, also for obvious booster action is played in the adjusting of correction; The utility model is also provided with discharge roller group, described discharge roller group is at least by three molecular roller groups of roller, described three rollers make cloth form S type in corresponding position section, therefore, after the adjusting of deviation correcting device, due to the effect of discharge roller group, cloth transversely can not be offset, and has obvious stabilization;
3. the cloth that occurs making the entering reshaper of the present utility model adjusting of rectifying a deviation, thus avoid the situation of grey cloth sideslip in serialization production process to occur; Screw component of the present utility model can regulate according to the door width of feeding cloth, with the needs that adapt to produce; Correction assembly in angle of the present utility model can be used for the real-time adjusting of described steering frames, thereby the assembly that guarantees to nip can normally be worked; Nip combination design, make the utility model can guarantee the good effect of nipping.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the structural representation of the utility model cloth skew rolling mill;
Fig. 3 is the structural representation of the utility model cloth rectification machine;
Fig. 4 is the structural representation of the deviation correction mechanism of the utility model cloth reshaper;
In figure, 1-cloth skew rolling mill, 2-cloth rectification machine, the deviation correction mechanism of 3-cloth reshaper;
11-frame A, the upper material roller A of 12-, 13-idler roller, 14-roll stacks, 141-drive roll, 142-driven voller, 143-roller frame, 144-cylinder/oil cylinder, 15-water bath, 16-charging barrel, the large motor of 17-, 18-small machine, 19-soaks material roller, 110-brush roll;
21-frame B, the upper material roller B of 22-, 23-deviation rectification roller assembly, 231-deviation rectification roller frame, 232-deviation rectification roller preliminary roller, roller after 233-deviation rectification roller, initiatively swing arm of 234-, the driven swing arm of 235-, the telescopic arm of 236-cylinder or oil cylinder, 24-discharge roller group, 25-location pair roller group, 26-idler roller, 27-bottom roller;
31-steering frames, the 32-cloth assembly of nipping, the 321-wheel of nipping, 322-servomotor, 323-liner plate, 33-angle correction assembly, the 331-axle of rectify a deviation, the 332-angle platen of rectifying a deviation, 333-correction wheel, 334-rack-and-pinion adjuster, 335-tooth bar, 34-screw component, 35-infrared inductor.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further detailed.
This specific embodiment is only to explanation of the present utility model; be not to restriction of the present utility model; those skilled in the art are after having read description of the present utility model, and any change of having done, as long as in the scope of claims, all will be subject to the protection of Patent Law.
As Figure 1-4, a kind of pad dyeing system, comprises the cloth skew rolling mill, cloth rectification machine and the cloth reshaper that connect successively, and described cloth reshaper is provided with integer deviation correction mechanism in integer case front portion.
Described cloth skew rolling mill, comprise frame A11, upper material roller A12, idler roller 13 and roll stacks 14, described brush roll group comprises a drive roll 141 and a driven voller 142, described drive roll 141 is tangent with driven voller 142, and face and horizontal plane that the axis of the axis of drive roll 141 and driven voller 142 is linked to be tilt, also comprise a water bath 15 that is arranged on described roll stacks 14 front ends, in described water bath 15, be provided with one and soak material roller 19; Also comprise a brush roll 110, described brush roll 110 is tangent with described drive roll 141.It is upper that roller frame 143 one end of described driven voller 142 are hinged on frame A11, and the other end is fixed on the telescopic arm end of cylinder or oil cylinder 144; The cylinder body of described cylinder or oil cylinder 144 is relative fixing with described frame 11.Also comprise large motor 17 and small machine 18, described large motor 17 is connected with a wherein end of described drive roll 141, and described small machine 18 is connected with a wherein end of described upper material roller 12.Also comprise charging barrel 16, the antenna height of described charging barrel 16 is higher than described water bath 15, and described charging barrel 16 passes through pipeline communication with described water bath 15.Described upper material roller 12, drive roll 41 and driven voller 142 are the roller of flexible surface.
Described cloth rectification machine, comprise frame B21, upper material roller B22, deviation rectification roller assembly 23, idler roller 26 and discharge roller group 24, between described upper material roller 22 and deviation rectification roller assembly 23, be provided with location pair roller group 25, face and ground level that the axis of two rollers of described location pair roller group 25 is linked to be, described upper material roller 22 is arranged on the top of registration roller group 25, described deviation rectification roller assembly 23 is arranged on the below of described registration roller group 25, and described upper material roller 22, registration roller group 25 and deviation rectification roller assembly 23 three's shapes are the angle of 170~190 ° at an angle; Also comprise a ganoid bottom roller 27, described bottom roller 27 is arranged on the below of described deviation rectification roller assembly 23; Described deviation rectification roller assembly 23 comprises roller 233 after deviation rectification roller frame 231, deviation rectification roller preliminary roller 232 and deviation rectification roller, and after described deviation rectification roller preliminary roller 232 and deviation rectification roller, roller 233 common axles are connected on described deviation rectification roller frame 231; The face that after the axis of described deviation rectification roller preliminary roller 232 and described deviation rectification roller, the axis of roller 233 is linked to be erects in horizontal plane, and described deviation rectification roller preliminary roller 232 parallels but and do not contact mutually with roller 233 after described deviation rectification roller.Described discharge roller group 24 is at least by three molecular roller groups of roller, and described three rollers make cloth form S type in corresponding position section.The surface of the roller of described discharge roller group 24 is flexible matsurface.Described deviation rectification roller assembly 23 also comprises initiatively swing arm 234 and driven swing arm 235, and it is upper that one end of described active swing arm 234 and described driven swing arm 235 is hinged on frame B21, and the other end is hinged on described deviation rectification roller frame 231; By described swing arm, described deviation rectification roller frame 231 can be swung.On the arm of described active swing arm 234, be connected with the telescopic arm 236 of cylinder or oil cylinder.
The correction governor motion of described cloth reshaper, the cloth that comprise steering frames 31, is arranged at described steering frames 31 medial surfaces nip assembly 32, be arranged at the angle correction assembly 33 of described steering frames bottom and be arranged at the screw component 34 of described steering frames 31 ends, described screw component 34 is located adjusting according to the Uneven Width width of feeding cloth, makes the cloth of feeding in appropriate tensioning state, described angle correction assembly 33 comprises correction axle 331, angle correction platen 332, correction wheel 333, described correction axle 331 upper end supports are in described steering frames 31 bottoms, correction axle 331 bottoms are flexibly connected with a rack-and-pinion adjuster 334 by a connecting rod, the tooth bar 335 of described rack-and-pinion adjuster 334 is located on the end face of described angle correction platen 332, described correction wheel 333 is arranged at the bottom of described steering frames 1 for the adjusting to steering frames 31, the table top joint of the wheel rim of described correction wheel 333 and described angle correction platen 332, make described correction wheel 333 by 332 supports of described angle correction platen, also make described steering frames 31 by 332 supports of described angle correction platen simultaneously.The described cloth assembly 32 of nipping comprises the wheel 321 and servomotor 322 of nipping, described in the wheel 321 of nipping be connected on the output shaft of described servomotor 322.The described cloth assembly of nipping also comprises liner plate 323, described in nip wheel 321 height is set higher than described liner plate 323, the working face of described liner plate 323 with described in the nip working face of wheel 321 tangent, and described in the wheel 321 of nipping but do not contact with described liner plate 323 is close; Under described liner plate 323 effects, make cloth be easier to be nipped.Also comprise that described infrared inductor 35 is arranged at described steering frames 31 for the infrared inductor 35 to cloth feeding condition monitoring.

Claims (4)

1. a pad dyeing system, is characterized in that: comprise the cloth skew rolling mill, cloth rectification machine and the cloth reshaper that connect successively, described cloth reshaper is provided with integer deviation correction mechanism in integer case front portion.
2. a kind of pad dyeing system according to claim 1, it is characterized in that: described cloth skew rolling mill, comprise frame A, upper material roller A, idler roller and roll stacks, described brush roll group comprises a drive roll and a driven voller, described drive roll and driven voller are tangent, and face and horizontal plane that the axis of drive roll and the axis of driven voller are linked to be tilt, also comprise a water bath that is arranged on described roll stacks front end, in described water bath, be provided with one and soak material roller; Also comprise a brush roll, described brush roll and described drive roll are tangent.
3. a kind of pad dyeing system according to claim 1, it is characterized in that: described cloth rectification machine comprises frame B, material loading B roller, deviation rectification roller assembly and discharge roller group, between described upper material roller and deviation rectification roller assembly, be provided with location pair roller group, face and ground level that the axis of two rollers of described location pair roller group is linked to be, described upper material roller is arranged on the top of registration roller group, described deviation rectification roller assembly is arranged on the below of described registration roller group, and described upper material roller B, registration roller group and deviation rectification roller assembly three shape are the angle of 170~190 ° at an angle; Also comprise a ganoid bottom roller, described bottom roller is arranged on the below of described deviation rectification roller assembly; Described deviation rectification roller assembly comprises roller after deviation rectification roller frame, deviation rectification roller preliminary roller and deviation rectification roller, and after described deviation rectification roller preliminary roller and deviation rectification roller, roller common axle is connected on described deviation rectification roller frame; The face that after the axis of described deviation rectification roller preliminary roller and described deviation rectification roller, the axis of roller is linked to be erects in horizontal plane, and described deviation rectification roller preliminary roller parallels but and do not contact mutually with roller after described deviation rectification roller.
4. a kind of pad dyeing system according to claim 1, it is characterized in that: the correction governor motion of described cloth reshaper, the cloth that comprise steering frames, is arranged at described steering frames medial surface nip assembly, be arranged at the angle correction assembly of described steering frames bottom and be arranged at the screw component of described steering frames end, described screw component is located adjusting according to the Uneven Width width of feeding cloth, makes the cloth of feeding in appropriate tensioning state, described angle correction assembly comprises correction axle, angle correction platen, correction wheel, described correction axle upper end support is in described steering frames bottom, correction axle bottom is flexibly connected with a rack-and-pinion adjuster by a connecting rod, the tooth bar of described rack-and-pinion adjuster is located on the end face of described angle correction platen, described correction wheel is arranged at the bottom of described steering frames for the adjusting to steering frames, the table top joint of the wheel rim of described correction wheel and described angle correction platen, make described correction wheel by described angle correction platen institute support, also make described steering frames by described angle correction platen institute support simultaneously.
CN201320743032.1U 2013-11-22 2013-11-22 Pad dyeing system Expired - Lifetime CN203653962U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320743032.1U CN203653962U (en) 2013-11-22 2013-11-22 Pad dyeing system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320743032.1U CN203653962U (en) 2013-11-22 2013-11-22 Pad dyeing system

Publications (1)

Publication Number Publication Date
CN203653962U true CN203653962U (en) 2014-06-18

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CN201320743032.1U Expired - Lifetime CN203653962U (en) 2013-11-22 2013-11-22 Pad dyeing system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110117881A (en) * 2019-05-14 2019-08-13 福建福田纺织印染科技有限公司 One kind can sludge proof elastic jacquard screen cloth dyeing installation and its dyeing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110117881A (en) * 2019-05-14 2019-08-13 福建福田纺织印染科技有限公司 One kind can sludge proof elastic jacquard screen cloth dyeing installation and its dyeing
CN110117881B (en) * 2019-05-14 2022-02-11 福建福田纺织印染科技有限公司 Anti-settling elastic jacquard mesh fabric dyeing equipment and dyeing process thereof

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Granted publication date: 20140618

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