CN204547319U - A kind of painting head unit of replaceable coating dolly - Google Patents
A kind of painting head unit of replaceable coating dolly Download PDFInfo
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- CN204547319U CN204547319U CN201520131724.XU CN201520131724U CN204547319U CN 204547319 U CN204547319 U CN 204547319U CN 201520131724 U CN201520131724 U CN 201520131724U CN 204547319 U CN204547319 U CN 204547319U
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- 238000000576 coating method Methods 0.000 title claims abstract description 118
- 239000011248 coating agent Substances 0.000 title claims abstract description 116
- 238000010422 painting Methods 0.000 title 1
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 22
- 239000010959 steel Substances 0.000 claims abstract description 22
- 238000007774 anilox coating Methods 0.000 claims abstract description 18
- 238000007756 gravure coating Methods 0.000 claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 16
- 239000003973 paint Substances 0.000 claims abstract description 11
- 230000007704 transition Effects 0.000 claims abstract description 8
- 239000011247 coating layer Substances 0.000 claims abstract description 4
- 230000002441 reversible effect Effects 0.000 claims abstract description 4
- 238000007790 scraping Methods 0.000 claims abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 238000005452 bending Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000004744 fabric Substances 0.000 description 15
- 239000003795 chemical substances by application Substances 0.000 description 6
- 238000004806 packaging method and process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000007639 printing Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000009459 flexible packaging Methods 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
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- Coating Apparatus (AREA)
Abstract
本实用新型涉及涂布机械，尤其涉及一种可更换涂布小车的涂头装置，主要包括：涂头装置和涂布小车，涂头装置由涂头壁板组成，涂头壁板安装背压机构和调节机构，背压机构通过背压气压缸控制背压钢辊升降，调节机构通过调节气压缸控制橡胶压辊移动，背压钢辊位于橡胶压辊上方，涂布小车装有网纹辊，网纹辊一侧装有可正反转的电动机，凹版涂布小车设有用于刮掉多余涂料的密封式的刮刀，无溶剂涂布小车设有两根用于控制涂料层厚度的计量辊，计量辊上方设有用于拉紧胶辊的气压缸，背压钢辊前后两侧分别设有过度辊，同一台涂头装置配合凹版涂布小车和无溶剂涂布小车，完成各类工艺，涂布头小车的创新设计，能在生产中极大地为客户减少成本、节约资源。
The utility model relates to a coating machine, in particular to a coating head device which can replace a coating trolley, mainly comprising: a coating head device and a coating trolley, the coating head device is composed of a coating head wall plate, and the back pressure of the coating head wall plate is installed Mechanism and adjustment mechanism, the back pressure mechanism controls the lifting of the back pressure steel roller through the back pressure air cylinder, the adjustment mechanism controls the movement of the rubber pressure roller through the adjustment of the air pressure cylinder, the back pressure steel roller is located above the rubber pressure roller, and the coating trolley is equipped with an anilox roller , One side of the anilox roller is equipped with a reversible motor, the gravure coating trolley is equipped with a sealed scraper for scraping off excess paint, and the solvent-free coating trolley is equipped with two metering rollers for controlling the thickness of the coating layer , There is a pneumatic cylinder for tensioning the rubber roller above the metering roller, and transition rollers are installed on the front and rear sides of the back pressure steel roller respectively. The same coating head device cooperates with gravure coating trolley and solvent-free coating trolley to complete various processes. The innovative design of the coating head trolley can greatly reduce costs and save resources for customers in production.
Description
技术领域 technical field
本实用新型涉及涂布机械，尤其涉及一种可更换涂布小车的涂头装置。 The utility model relates to a coating machine, in particular to a coating head device capable of replacing a coating trolley.
背景技术 Background technique
在我们生活的这个多姿多彩的世界中，包装起到了关键性作用。它极大的丰富了我们的眼球世界。为此，各厂商为追求产品的畅销，在产品的包装上投入大量人力无力，不断购买更多设备以适应各种包装的工艺需求。多功能涂布小车的投入使用极大的节省了包装厂商的成本且使得利益最大化。 In the colorful world we live in, packaging plays a key role. It greatly enriches our eye world. For this reason, in order to pursue the best-selling products, various manufacturers invest a lot of manpower in the packaging of the products, and continue to purchase more equipment to meet the technological needs of various packaging. The use of the multi-functional coating trolley greatly saves the cost of packaging manufacturers and maximizes the benefits.
目前所谓多功能涂布小车就是在软包装行业中，聚集常见的多种生产工艺印刷、涂布、复合设备，找其共同点，最后合并为一台设备，只需更换涂布头就可完成各类工艺需求。 At present, the so-called multi-functional coating trolley is in the flexible packaging industry. It gathers common production process printing, coating and compound equipment, finds their common points, and finally merges them into one equipment. It only needs to replace the coating head to complete each process. Class process requirements.
发明内容 Contents of the invention
为达到上述目的，本实用新型采用如下技术方案一种可更换涂布小车的涂头装置，主要包括：涂头装置和涂布小车，涂头装置由涂头壁板组成，所述的涂头壁板安装背压机构和调节机构，背压机构通过背压气压缸控制背压钢辊升降，调节机构通过调节气压缸控制橡胶压辊移动，所述的背压钢辊位于橡胶压辊上方，所述的涂布小车装有网纹辊，网纹辊一侧装有可正反转的电动机。 In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a coating head device that can replace the coating trolley, mainly comprising: a coating head device and a coating trolley, the coating head device is composed of a coating head wallboard, and the coating head The wall panel is equipped with a back pressure mechanism and an adjustment mechanism. The back pressure mechanism controls the lifting of the back pressure steel roller through the back pressure air cylinder, and the adjustment mechanism controls the movement of the rubber pressure roller through the adjustment of the air pressure cylinder. The back pressure steel roller is located above the rubber pressure roller. The coating trolley is equipped with an anilox roller, and a motor capable of forward and reverse rotation is installed on one side of the anilox roller.
进一步的，所述的背压气压缸通过铁板连接于背压钢辊，“T”型的固定板顶部连接于背压气压缸，固定板底部连接于背压钢辊。 Further, the back pressure air cylinder is connected to the back pressure steel roller through an iron plate, the top of the "T"-shaped fixing plate is connected to the back pressure air cylinder, and the bottom of the fixing plate is connected to the back pressure steel roller.
进一步的，所述的固定板安装在涂头壁板的滑轨上，固定板可通过两侧的滑轨垂直移动。 Further, the fixed plate is installed on the slide rails of the wall board of the coating head, and the fixed plate can move vertically through the slide rails on both sides.
进一步的，所述的调节气压缸通过调节板连接于调节气压缸，“L”型的调节板一端连接于调节气压缸，调节板另一端连接于橡胶压辊。 Further, the adjustment air cylinder is connected to the adjustment air cylinder through an adjustment plate, one end of the "L" shaped adjustment plate is connected to the adjustment air cylinder, and the other end of the adjustment plate is connected to the rubber pressure roller.
进一步的，所述的调节板通过旋转轮固定在涂头壁板上，旋转轮位于调节板的折弯处。 Further, the adjusting plate is fixed on the wall plate of the coating head through the rotating wheel, and the rotating wheel is located at the bend of the adjusting plate.
进一步的，所述的涂布小车分为凹版涂布小车和无溶剂涂布小车。 Further, the coating trolleys are divided into gravure coating trolleys and solvent-free coating trolleys.
上述方案中，所述凹版涂布小车设有用于刮掉多余涂料的密封式的刮刀，密封式的刮刀底部设有纵向气压缸。 In the above solution, the gravure coating trolley is provided with a sealed scraper for scraping off excess paint, and the bottom of the sealed scraper is provided with a longitudinal air cylinder.
上述方案中，所述无溶剂涂布小车设有两根用于控制涂料层厚度的计量辊，计量辊上方设有用于拉紧胶辊的气压缸。 In the above solution, the solvent-free coating trolley is provided with two metering rollers for controlling the thickness of the paint layer, and a pneumatic cylinder for tensioning the rubber rollers is arranged above the metering rollers.
上述方案中，所述的背压钢辊前后两侧分别设有过度辊，所述的涂头壁板设有用于给涂布小车供电的电源插座。 In the above solution, transition rollers are provided on the front and rear sides of the back pressure steel roller, and the wall plate of the coating head is provided with a power socket for supplying power to the coating trolley.
本实用新型的优点在于： The utility model has the advantages of:
1、同一台涂头装置配合凹版涂布小车和无溶剂涂布小车，完成各类工艺，满足多种生产工艺印刷、涂布和复合，涂布头小车的创新设计，不仅能在生产中极大地为客户减少成本、节约资源，而且为一种新型包装的开创提供了便捷依据。 1. The same coating head device cooperates with gravure coating trolley and solvent-free coating trolley to complete various processes and meet various production processes of printing, coating and compounding. The innovative design of coating head trolley can not only be used extremely in production Dadi reduces costs and saves resources for customers, and provides a convenient basis for the creation of a new type of packaging.
2、涂头装置通过调节气压缸来配合凹版涂布小车，由涂布小车上网纹辊的正反转来完成两种不同的工艺：即干式、湿式的涂布工艺，同一辆涂布小车完成不同的涂布工艺，更为方便快捷，极大的节省了包装厂商的劳动力且使得利益最大化。 2. The coating head device cooperates with the gravure coating trolley by adjusting the air cylinder, and completes two different processes by the positive and negative rotation of the screen roller of the coating trolley: dry and wet coating processes, and the same coating trolley It is more convenient and faster to complete different coating processes, which greatly saves the labor of packaging manufacturers and maximizes the benefits.
附图说明：Description of drawings:
附图1为本实用新型的涂头装置结构示意图； Accompanying drawing 1 is the structural representation of the coating head device of the present utility model;
附图2为本实用新型的涂布小车结构示意图； Accompanying drawing 2 is the structure schematic diagram of coating dolly of the present utility model;
附图3为本实用新型的干式剂涂布示意图； Accompanying drawing 3 is the dry type agent coating schematic diagram of the present utility model;
附图4为本实用新型的湿式剂涂布示意图； Accompanying drawing 4 is the wet type agent coating schematic diagram of the present utility model;
附图5为本实用新型的无溶剂涂布示意图。 Accompanying drawing 5 is the schematic diagram of solventless coating of the present utility model.
具体实施方式：Detailed ways:
本实用新型的目的在于针对已有的技术现状，提供一种可根据不同需求来更换涂布小车的涂头装置。 The purpose of the utility model is to provide a coating head device that can replace the coating trolley according to different needs in view of the existing technical status.
为达到上述目的，本实用新型采用如下技术方案： In order to achieve the above object, the utility model adopts the following technical solutions:
请参阅图1~2系为本实用新型的涂头装置和涂布小车结构示意图，图3~5系为本实用新型之较佳实施例的附图；一种可更换涂布小车的涂头装置，主要包括：涂头装置和涂布小车，涂头装置由涂头壁板1组成，所述的涂头壁板1安装背压机构2和调节机构3，背压机构2通过背压气压缸21控制背压钢辊22升降，根据不同的涂布小车，来调节背压钢辊22位置，调节机构3通过调节气压缸31控制橡胶压辊32移动，所述的背压钢辊22位于橡胶压辊32上方，所述的涂布小车装有网纹辊4，网纹辊4一侧装有可正反转的电动机，通过网纹辊4间接或直接来牵动布料传动。所述的背压钢辊22前后两侧分别设有过度辊8，过度辊8用于调节布料的角度，所述的涂头壁板1设有用于给涂布小车供电的电源插座7。 Please refer to Fig. 1 ~ 2 series is the coating head device of the present utility model and the schematic diagram of coating dolly structure, Fig. 3 ~ 5 series is the accompanying drawing of preferred embodiment of the present utility model; A kind of coating head that can change coating dolly The device mainly includes: a coating head device and a coating trolley. The coating head device is composed of a coating head wall plate 1. The coating head wall plate 1 is equipped with a back pressure mechanism 2 and an adjustment mechanism 3. The back pressure mechanism 2 passes the back pressure air pressure The cylinder 21 controls the lifting of the back pressure steel roller 22, and adjusts the position of the back pressure steel roller 22 according to different coating trolleys. The adjustment mechanism 3 controls the movement of the rubber pressure roller 32 by adjusting the air pressure cylinder 31. The back pressure steel roller 22 is located at Above the rubber pressing roller 32, the described coating trolley is equipped with an anilox roller 4, and an anilox roller 4 side is equipped with a reversible motor, which indirectly or directly drives the cloth transmission through the anilox roller 4. The front and rear sides of the back pressure steel roller 22 are provided with transition rollers 8 respectively, and the transition rollers 8 are used to adjust the angle of the cloth, and the coating head wall plate 1 is provided with a power socket 7 for supplying power to the coating trolley.
所述的背压气压缸21通过滑动板23连接于背压钢辊22，“T”型的滑动板23顶部连接于背压气压缸21，滑动板23底部连接于背压钢辊22，所述的滑动板23安装在涂头壁板1的滑轨24上，滑动板23可通过两侧的滑轨24垂直移动，根据涂布的需要来调节背压钢辊22的位置，背压气压缸21通过滑动板23带动背压钢辊22垂直移动，调节气压缸31通过调节板33连接于调节气压缸31，“L”型的调节板33一端连接于调节气压缸31，调节板33另一端连接于橡胶压辊32，所述的调节板33通过旋转轮34固定在涂头壁板1上，旋转轮34位于调节板33的折弯处，为了适用不同的布料，调节气压缸31通过带动调节板33来控制橡胶压辊32位置，让橡胶压辊32能以旋转轮34为中心做小幅度地摆动。 The back pressure air cylinder 21 is connected to the back pressure steel roller 22 through the sliding plate 23, the top of the “T” type sliding plate 23 is connected to the back pressure air cylinder 21, and the bottom of the sliding plate 23 is connected to the back pressure steel roller 22, so The sliding plate 23 described above is installed on the slide rail 24 of the coating head wall plate 1, the sliding plate 23 can move vertically through the slide rails 24 on both sides, and adjust the position of the back pressure steel roller 22 according to the needs of coating, and the back pressure air pressure The cylinder 21 drives the back pressure steel roller 22 to move vertically through the sliding plate 23, and the adjusting air cylinder 31 is connected to the adjusting air cylinder 31 through the adjusting plate 33. One end is connected to the rubber pressure roller 32, and the adjusting plate 33 is fixed on the wall plate 1 of the coating head through the rotating wheel 34, and the rotating wheel 34 is located at the bend of the adjusting plate 33. In order to apply different fabrics, the air pressure cylinder 31 is adjusted by Drive the adjusting plate 33 to control the position of the rubber pressing roller 32, so that the rubber pressing roller 32 can swing slightly around the rotating wheel 34.
上述方案中，涂布小车分为凹版涂布小车5和无溶剂涂布小车6，根据不同的布料来选择适合的涂布小车，所述凹版涂布小车5设有用于刮掉多余涂料的密封式的刮刀51，密封式的刮刀51底部设有纵向气压缸52，所述无溶剂涂布小车6设有两根用于控制涂料层厚度的计量辊61，计量辊61上方设有用于拉紧胶辊62的气压缸63，两根计量辊61之间可放置涂料，通过电机及各个减速器来控制辊的转速。 In the above scheme, the coating trolley is divided into a gravure coating trolley 5 and a solvent-free coating trolley 6, and a suitable coating trolley is selected according to different fabrics, and the gravure coating trolley 5 is provided with a seal for scraping off excess paint. The bottom of the sealed scraper 51 is equipped with a vertical air cylinder 52, and the solvent-free coating trolley 6 is provided with two metering rollers 61 for controlling the thickness of the coating layer. The pneumatic cylinder 63 of the rubber roller 62 can place paint between the two metering rollers 61, and the rotating speed of the rollers is controlled by the motor and each speed reducer.
实施例1：凹版涂布小车5配合涂头装置完成干式剂涂布，将凹版涂布小车5的网纹辊4移至橡胶压辊32下方，干式剂涂布通过两者配合直接压涂上胶，首先布料通过涂头装置的过度辊8到橡胶压辊32下方，调节气压缸31根据布料的厚度对橡胶压辊32进行调节，凹版涂布小车5的网纹辊4通过正转来牵引布料，同时，网纹辊4对布料进行涂料，而网纹辊4下方的刮刀51来刮掉多余涂料，保证涂布的质量。 Embodiment 1: The gravure coating car 5 cooperates with the coating head device to complete the dry agent coating, and the anilox roller 4 of the gravure coating car 5 is moved to the bottom of the rubber pressure roller 32, and the dry agent coating is directly pressed by the cooperation of the two. Apply glue, first the cloth passes through the transition roller 8 of the coating head device to the bottom of the rubber pressure roller 32, adjust the air pressure cylinder 31 to adjust the rubber pressure roller 32 according to the thickness of the cloth, and the anilox roller 4 of the gravure coating trolley 5 passes through the normal rotation To pull the cloth, at the same time, the anilox roller 4 paints the cloth, and the scraper 51 below the anilox roller 4 scrapes off excess paint to ensure the quality of the coating.
实施例2：凹版涂布小车5配合涂头装置完成湿式剂涂布，将凹版涂布小车5的网纹辊4移至橡胶压辊32下方，湿式剂涂布通过两者配合间接压涂上胶，首先布料通过涂头装置的过度辊8到橡胶压辊32上方，凹版涂布小车5的网纹辊4通过反转来牵引橡胶压辊32旋转并将涂料涂抹在橡胶压辊32，其橡胶压辊32在牵引布料的同时，将涂料涂抹在布料上，而背压气压缸21根据布料的厚度以及涂料的厚度控制背压钢辊22升降。 Embodiment 2: The gravure coating trolley 5 cooperates with the coating head device to complete the wet agent coating, and the anilox roller 4 of the gravure coating trolley 5 is moved to the bottom of the rubber pressure roller 32, and the wet agent is coated by indirect pressure coating through the cooperation of the two. Glue, first the cloth passes through the transition roller 8 of the coating head device to the top of the rubber press roller 32, and the anilox roller 4 of the gravure coating trolley 5 pulls the rubber press roller 32 to rotate by reversing and applies the paint on the rubber press roller 32. The rubber pressing roller 32 smears the paint on the cloth while pulling the cloth, and the back pressure air cylinder 21 controls the back pressure steel roller 22 to rise and fall according to the thickness of the cloth and the thickness of the paint.
实施例3：无溶剂涂布小车6配合涂头装置完成无溶剂涂布，将无溶剂涂布小车6的网纹辊4移至橡胶压辊32下方，无溶剂涂布通过两者配合直接压涂上胶，首先布料通过涂头装置的过度辊8到橡胶压辊32下方，凹版涂布小车5的网纹辊4通过正转来牵引布料，由两条计量辊61控制涂料层的厚度，再通过胶辊62及网纹辊4转移到布料上。 Embodiment 3: The solventless coating car 6 cooperates with the coating head device to complete the solventless coating, and the anilox roller 4 of the solventless coating car 6 is moved to the bottom of the rubber pressure roller 32, and the solventless coating is directly pressed by the cooperation of the two. Apply glue, first the cloth passes through the transition roller 8 of the coating head device to the bottom of the rubber pressure roller 32, the anilox roller 4 of the gravure coating trolley 5 rotates forward to pull the cloth, and the thickness of the coating layer is controlled by two metering rollers 61, Transfer to the cloth by rubber roller 62 and anilox roller 4 again.
当然，以上仅为本实用新型较佳实施方式，并非以此限定本实用新型的使用范围，故，凡是在本实用新型原理上做等效改变均应包含在本实用新型的保护范围内。 Certainly, the above are only preferred implementation modes of the present utility model, and are not intended to limit the scope of application of the present utility model. Therefore, any equivalent changes made on the principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (9)
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| CN201520131724.XU CN204547319U (en) | 2015-03-09 | 2015-03-09 | A kind of painting head unit of replaceable coating dolly |
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| CN201520131724.XU CN204547319U (en) | 2015-03-09 | 2015-03-09 | A kind of painting head unit of replaceable coating dolly |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105970519A (en) * | 2016-07-14 | 2016-09-28 | 无锡前洲兴华机械有限公司 | Air cylinder coating head for coating machine |
| CN106079870A (en) * | 2016-07-29 | 2016-11-09 | 汕头市华鹰软包装设备总厂有限公司 | A kind of multi-functional composite print testing machine |
| CN108001042A (en) * | 2017-12-07 | 2018-05-08 | 杭州康得新机械有限公司 | Polisher metering roll positive and negative rotational mechanism and the method that oils |
| CN115870149A (en) * | 2022-11-10 | 2023-03-31 | 青岛海德包装有限公司 | A kind of multifunctional coating machine and coating method |
-
2015
- 2015-03-09 CN CN201520131724.XU patent/CN204547319U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105970519A (en) * | 2016-07-14 | 2016-09-28 | 无锡前洲兴华机械有限公司 | Air cylinder coating head for coating machine |
| CN106079870A (en) * | 2016-07-29 | 2016-11-09 | 汕头市华鹰软包装设备总厂有限公司 | A kind of multi-functional composite print testing machine |
| CN106079870B (en) * | 2016-07-29 | 2019-03-15 | 汕头市华鹰软包装设备总厂有限公司 | A kind of multi-functional composite print testing machine |
| CN108001042A (en) * | 2017-12-07 | 2018-05-08 | 杭州康得新机械有限公司 | Polisher metering roll positive and negative rotational mechanism and the method that oils |
| CN108001042B (en) * | 2017-12-07 | 2024-05-31 | 杭州康得新机械有限公司 | Positive and negative rotation mechanism of metering roller of glazing machine and glazing method |
| CN115870149A (en) * | 2022-11-10 | 2023-03-31 | 青岛海德包装有限公司 | A kind of multifunctional coating machine and coating method |
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