CN203652782U - Material collection system for assembly line production - Google Patents
Material collection system for assembly line production Download PDFInfo
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- CN203652782U CN203652782U CN201320705332.0U CN201320705332U CN203652782U CN 203652782 U CN203652782 U CN 203652782U CN 201320705332 U CN201320705332 U CN 201320705332U CN 203652782 U CN203652782 U CN 203652782U
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- hopper
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- collection system
- hopper machine
- material collection
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Abstract
The utility model relates to a material collection system for assembly line production. The material collection system is arranged below a material outlet of an assembly line machine along an assembly line, and comprises a negative-pressure centrifugal ventilator, a discharge tube and a plurality of hopper machines, wherein each hopper machine comprises a hopper; a feed port is formed in the upper end of each hopper, and a discharge port is formed in the lower end of each hopper; the discharge ports of the hopper machines are connected with the same discharge tube which is connected with the negative-pressure centrifugal ventilator; during discharging, negative-pressure air provided by the negative-pressure centrifugal ventilator enters the discharge tube, and forms top-down airflow between each hopper machine and the discharge tube, and materials are sequentially discharged through the discharge ports and the discharge tube under the action of the airflow. Compared with the prior art, the whole material collection system has the advantages of compact structure, small floor area, high sealing performance, low cost, convenience in maintenance, high automation degree and the like as the hopper machines are reasonably arranged; moreover, the inflow of the negative-pressure air is effectively controlled through a controller, so that energy resources are effectively saved.
Description
Technical field
The utility model relates to Cigarette processing field, especially relates to a kind of material collection system of producing for conveyor line.
Background technology
Cigarette unit, in operational process, usually produces the refuses such as some useless cigarettes, pipe tobacco and cigarette spitball.At present, in order to keep the health of work area clean and tidy, the collection of these refuse material is mainly contained to two kinds of methods, the first is below each cigarette machine of cigarette unit, to place stainless steel cask to carry out splendid attire refuse, and the method is simple in structure, cost is low, but degree of automation is low, and need operator that the bucket of filling refuse material is poured in refuse material collecting box, easily refuse material is scattered to work-site, cause work-yard to insult rotten, also waste of manpower; The second is from external import cigarette unit, such cigarette unit adopts belt conveyor that refuse material is transported in refuse material collecting box, the method degree of automation is high, work-yard is cleaner and tidier, but external import cigarette machine forms this height, and belt frequent cigarette ash that leaks in course of conveying, can not thoroughly solve the problem that keeps work-yard health.
Utility model content
The purpose of this utility model is exactly to provide a kind of material collection system of producing for conveyor line in order to overcome the defect that above-mentioned prior art exists.
The purpose of this utility model can be achieved through the following technical solutions: a kind of material collection system of producing for conveyor line, be arranged at the material outlet below of pipeline machine along conveyor line, it is characterized in that, comprise negative pressure centrifugal fan, discharge nozzle and multiple hopper machine, described hopper machine comprises hopper, described hopper upper end is provided with inlet point, lower end is provided with discharging opening, the discharging opening of described multiple hopper machines is connected with same discharge nozzle respectively, and this discharge nozzle is connected with negative pressure centrifugal fan;
When discharge, the negative pressure air that negative pressure centrifugal fan provides is entered by discharge nozzle, forms air-flow from the top down between each hopper machine and discharge nozzle, and material, under the effect of air-flow, is discharged by discharging opening and discharge nozzle successively.
Described material collection system also comprises controller, described hopper machine also comprises mobile valve, support, driver train, slide assemblies and communicating pipe, described support comprises upper plate, lower plate and biside plate, described upper plate, mobile valve, lower plate and communicating pipe connect from top to bottom successively, described communicating pipe is connected with discharge nozzle, in described upper plate and lower plate, be respectively equipped with and the through hole connecting discharging opening and communicating pipe, described slide assemblies is fixed in lower plate, described mobile valve side frames is located on slide assemblies, described driver train is connected with mobile valve through side plate, drive mobile valve to slide on slide assemblies, realize the switch of discharging opening, described controller is connected with the driver train of negative pressure centrifugal fan and each hopper machine respectively, according to the start and stop of pipeline machine, controller control is moved valve the hopper machine discharging opening of pipeline machine below is carried out to switch.
Described controller is preset with time gap, according to this time gap, and the single or multiple switches in turn of the mobile valve of the multiple hopper machines of controller control.
Described hopper machine comprises the first hopper machine and the second hopper machine, the first hopper machine and the second hopper machine are arranged alternately, the first described hopper machine and the inlet point of the second hopper machine and discharging opening are square, the inlet point of the inlet point of the first hopper machine and the second hopper machine fits tightly, the discharging opening of the first described hopper machine be arranged at inlet point under, the discharging opening of the second described hopper machine departs from the setting of inlet point center shaft, the bucket wall of the second hopper machine is provided with asymmetric left side wall and right side wall, the angle that right side wall and horizontal surface form is less than the angle of left side wall and horizontal surface formation, the driver train of the second hopper machine is arranged at right side wall one side, relative being crisscross arranged of driver train of the driver train of the first described hopper machine and the second hopper machine.
The coated Packed positive pressure air passage of surrounding of described inlet point, is provided with the junction of positive pressure air passage the gap nozzle communicating with positive pressure air passage at inlet point, and described positive pressure air passage is connected with malleation centrifugal fan;
The positive pressure air being provided by malleation centrifugal fan enters positive pressure air passage, and positive pressure air penetrates from gap nozzle, forms one deck air flow discharging opening in inlet point surrounding along bucket wall, and material, under the effect of air stream, flows to discharging opening.
Described driver train comprises double-acting cylinder, the first speed governing damper, the second speed governing damper, ring nut and shift fork, in described double-acting cylinder, be provided with piston rod, described piston rod front end is connected with ring nut coupling through support side plate, insert in ring nut described shift fork one end, the other end is fixedly connected with mobile valve, double-acting cylinder is divided into the first air chamber and the second air chamber by described piston rod, the first described speed governing damper is connected with the first air chamber and controller respectively, the second described speed governing damper is connected with the second air chamber and controller respectively,
Controller control the first speed governing damper is opened gas circuit the second speed governing damper shutoff gas circuit simultaneously, the first chamber inflated the second air chamber venting simultaneously, and piston rod stretches out, and drives mobile valve to close discharging opening; Controller control the first speed governing damper turn-offs gas circuit while the second speed governing damper and opens gas circuit, the first air chamber venting the second chamber inflated simultaneously, and piston rod is retracted, and drives mobile valve to close discharging opening.
Described slide assemblies comprises linear bearing, linear bearing axle, front apron and back shield, described linear bearing axle is provided with two, be separately fixed in support lower plate, described mobile valve is set on linear bearing axle and is slided by linear bearing, described front apron is fixed on the front end of mobile valve and linear bearing junction, described back shield is fixed on the rear end of mobile valve and linear bearing junction, described front apron and back shield are combined mobile valve and linear bearing are fixed, between described front apron and linear bearing and between back shield and linear bearing, be equipped with seal ring, can effectively prevent that material from sticking on linear bearing axle, improve the service life of linear bearing.
Described driver train also comprises bellows type (i.e. folding pantographic structure or accordion bellows-type structure) dust boot, described bellows type dust boot is set on piston rod, one end is fixed on double-acting cylinder, the other end is fixed on piston rod front end, bellows type dust boot is along with piston rod stretches and stretches, can effectively increase the leak tightness in cylinder air chamber, prevent that material from dropping on piston rod.
Left approach switch and right approach switch are installed on described double-acting cylinder, described left approach switch is arranged on the position contacting with double-acting cylinder when piston rod is retracted completely, described right approach switch is arranged on the position contacting with double-acting cylinder when piston rod stretches out completely, described left approach switch is connected with controller respectively with right approach switch, in the time that piston rod contacts with left approach switch or right approach switch, be that piston rod is when retracting completely or extending, mobile valve is stuck, and controller will receive electric signal.By at the upper outside device taking alarm of controller, conducting annunciator in the time that controller receives electric signal, can notify staff to keep in repair when double-acting cylinder is broken down in time.
Described upper plate bottom surface is provided with groove along through hole periphery, and described groove is U-shaped, is pasted with sealing band in groove.In the time that mobile valve is closed discharging opening, mobile valve upper surface press seal bar, expands sealing band, increases the leak tightness of discharging opening.
Described mobile valve bottom is fixed with U-shaped part, and mobile valve is set on linear bearing axle and is slided by U-shaped part both sides, is fixedly connected with shift fork by transverse axis.
Described linear bearing is provided with four, on every linear bearing axle, is arranged with two, between linear bearing axle and linear bearing axle, is connected by spacer.
Compared with prior art, the utlity model has following advantage:
1, degree of automation is high, does not need operator to topple over.
2, multiple hopper machines share a negative pressure centrifugal fan, each hopper machine of controller control discharge in turn, negative pressure air input while making negative pressure air input be far smaller than many separation hopper machines work of employing, has not only saved equipment cost, and has saved energy resource consumption.
3, inlet point and discharging opening are all arranged at squarely, and the first hopper machine and the second hopper machine can be fitted tightly, and can effectively prevent that material from dropping on ground, keep workshop hygiene clean and tidy.
4, for the hopper machine with mobile valve, because the volume ratio of cigarette spitball is larger, cause hopper discharging opening size large, make the miles of relative movement of mobile valve long, double-acting cylinder stroke is long, and the area size that cylinder is installed is large, and the double-acting cylinder of two hopper machines is relatively crisscross arranged and can solves above contradiction by actv., can also reduce floor area, reduce the degree of congestion in workshop.
5,, compared with conveying belt structure, the utility model is simple in structure, cost is lower, easy to maintenance, and containing the consumable accessory that is similar to belt conveyor.
, there is not leaking grey phenomenon in 6, the utility model sealing completely in the process of carrying refuse material, keeps working space health clean and tidy.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is cutaway view of the present utility model;
Fig. 3 is the structural representation of the utility model hopper machine;
Fig. 4 is the cutaway view of the utility model hopper machine;
Fig. 5 is the structural representation of the slide assemblies of the utility model hopper machine;
Fig. 6 is the upward view of the mobile valve of the utility model hopper machine;
Fig. 7 is the upward view of the upper plate of the utility model hopper machine;
Fig. 8 is the connection diagram of two pairs of hopper machines of the present utility model.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
As shown in Fig. 1-8, a kind of material collection system of producing for conveyor line, be arranged at the material outlet below of pipeline machine along conveyor line, it is characterized in that, comprise negative pressure centrifugal fan, discharge nozzle 1, controller and multiple hopper machine, described hopper machine comprises hopper 6, described hopper 6 upper ends are provided with inlet point 61, lower end is provided with discharging opening 62, described hopper machine also comprises mobile valve 15, support, driver train, slide assemblies and communicating pipe 111, described support comprises upper plate 3, lower plate 10 and biside plate 11, described upper plate 3, mobile valve 15, lower plate 10 and communicating pipe 111 connect from top to bottom successively, the communicating pipe 111 of described multiple hopper machines is connected with same discharge nozzle 1 respectively, this discharge nozzle 1 is connected with negative pressure centrifugal fan, in described upper plate 3 and lower plate 10, be respectively equipped with and the through hole connecting discharging opening 62 and communicating pipe 111, upper plate 3 bottom surfaces are provided with groove 31 along through hole periphery, described groove 31 is U-shaped, in groove 31, be pasted with sealing band 14, in the time that mobile valve 15 is closed discharging opening, mobile valve 15 press seal bars 14, sealing band 14 is expanded, increase the leak tightness of discharging opening 62, described driver train comprises double-acting cylinder 2, the first speed governing damper 161, the second speed governing damper 162, ring nut 9, shift fork 13 and bellows type dust boot 12, in described double-acting cylinder 2, be provided with piston rod, described piston rod front end is connected with ring nut 9 couplings through support side plate 11, insert in ring nut 9 described shift fork 13 one end, the other end is fixedly connected with mobile valve 15, double-acting cylinder 2 is divided into the first air chamber and the second air chamber by described piston rod, the first described speed governing damper 161 is connected with the first air chamber and controller respectively, the second described speed governing damper 162 is connected with the second air chamber and controller respectively, described bellows type dust boot is set on piston rod, one end is fixed on double-acting cylinder 2, the other end is fixed on piston rod front end, bellows type dust boot is along with piston rod stretches and stretches, can effectively increase the leak tightness in cylinder air chamber, prevent that material from dropping on piston rod, described slide assemblies comprises linear bearing 22, linear bearing axle 20, front apron 21 and back shield 17, described linear bearing axle 20 is provided with two, be separately fixed at support lower plate 10 both sides, described linear bearing 22 is provided with four, on every linear bearing axle 10, be arranged with two linear bearings 22, between linear bearing axle 22 and linear bearing axle 22, be connected by spacer 19, described mobile valve 15 bottoms are provided with U-shaped part, mobile valve 15 is set on linear bearing 22 by U-shaped part both sides 151, be fixedly connected with shift fork 13 by transverse axis 152, described front apron 21 is fixed on the front end of mobile valve 15 and linear bearing 22 junctions, described back shield 17 is fixed on the rear end of mobile valve 15 and linear bearing 22 junctions, described front apron 21 and back shield 17 are combined mobile valve 15 fixing with linear bearing 22, between described front apron 21 and linear bearing 22 and between back shield 17 and linear bearing 22, be equipped with seal ring 18, seal ring 18 can effectively prevent that material from sticking on linear bearing axle 20, improve the service life of linear bearing 22, described controller is connected with the driver train of negative pressure centrifugal fan and each hopper machine respectively, according to the start and stop of pipeline machine, controller control is moved valve the hopper machine discharging opening of pipeline machine below is carried out to switch, and, for the hopper machine of the pipeline machine below starting, described controller is preset with time gap, according to this time gap, and the single or multiple switches in turn of the mobile valve of the multiple hopper machines of controller control.
As Fig. 1, 2, shown in 8, described hopper machine comprises the first hopper machine 611 and the second hopper machine 612, the first hopper machine 611 and the second hopper machine 612 are arranged alternately, the inlet point of the inlet point of the first hopper machine 611 and the second hopper machine 612 fits tightly, the discharging opening of the first described hopper machine 611 be arranged at inlet point under, the discharging opening of the second described hopper machine 612 departs from the setting of inlet point center shaft, the bucket wall of the second hopper machine 612 is provided with asymmetric left side wall a and right side wall b, the angle that right side wall b and horizontal surface form is less than the angle of left side wall a and horizontal surface formation, the driver train of the second hopper machine 612 is arranged at right side wall b mono-side, relative being crisscross arranged of driver train of the driver train of the first described hopper machine 611 and the second hopper machine 612.
When work, controller control the first speed governing damper 161 is opened gas circuit while the second speed governing damper 162 and is turn-offed gas circuit, the first chamber inflated the second air chamber venting simultaneously, and piston rod stretches out, and drives mobile valve 15 to close discharging opening 62, controller control the first speed governing damper 161 turn-offs gas circuit while the second speed governing damper 162 and opens gas circuit, the first air chamber venting the second chamber inflated simultaneously, and piston rod is retracted, and drives mobile valve 15 to close discharging opening 62, according to material quantity, described controller is preset with hopper and connects material and discharge time gap, according to the time gap of the alternation switch of this time interval controls first speed governing damper 161 and the second speed governing damper 162, when discharge, mobile valve 15 is opened discharging opening 62, the positive pressure air that malleation centrifugal fan provides enters positive pressure air passage 7, positive pressure air penetrates from gap nozzle 4, form one deck air flow discharging opening 62 in inlet point 61 surroundings along bucket wall, simultaneously, the negative pressure air being provided by negative pressure centrifugal fan is entered by discharge nozzle 1, between hopper 6 and discharge nozzle 1, form air-flow from the top down, material is under the combined action of two air-flows, discharge through discharging opening 62 and discharge nozzle 1 successively.In the process of work, controller is preset with time gap, according to this time gap, and the single or multiple switches in turn of the mobile valve 15 of the multiple hopper machines of controller control.
Left approach switch and right approach switch are installed on described double-acting cylinder, described left approach switch is arranged on the position contacting with double-acting cylinder when piston rod is retracted completely, described right approach switch is arranged on the position contacting with double-acting cylinder when piston rod stretches out completely, in the time that piston rod contacts with left approach switch or right approach switch, be that piston rod is when retracting completely or extending, mobile valve is stuck, illustrate that double-acting cylinder breaks down, this Time Controller will receive electric signal, by at the upper outside device taking alarm of controller, conducting annunciator in the time that controller receives electric signal, when being broken down, double-acting cylinder can notify in time staff to keep in repair.
Claims (10)
1. a material collection system of producing for conveyor line, be arranged at the material outlet below of pipeline machine along conveyor line, it is characterized in that, comprise negative pressure centrifugal fan, discharge nozzle and multiple hopper machine, described hopper machine comprises hopper, and described hopper upper end is provided with inlet point, and lower end is provided with discharging opening, the discharging opening of described multiple hopper machines is connected with same discharge nozzle respectively, and this discharge nozzle is connected with negative pressure centrifugal fan.
2. a kind of material collection system of producing for conveyor line according to claim 1, it is characterized in that, described material collection system also comprises controller, described hopper machine also comprises mobile valve, support, driver train, slide assemblies and communicating pipe, described support comprises upper plate, lower plate and biside plate, described upper plate, mobile valve, lower plate and communicating pipe connect from top to bottom successively, described communicating pipe is connected with discharge nozzle, in described upper plate and lower plate, be respectively equipped with and the through hole connecting discharging opening and communicating pipe, described slide assemblies is fixed in lower plate, described mobile valve side frames is located on slide assemblies, described driver train is connected with mobile valve through side plate, drive mobile valve to slide on slide assemblies, realize the switch of discharging opening, described controller is connected with the driver train of negative pressure centrifugal fan and each hopper machine respectively, according to the start and stop of pipeline machine, controller control is moved valve the hopper machine discharging opening of pipeline machine below is carried out to switch.
3. a kind of material collection system of producing for conveyor line according to claim 2, is characterized in that, described controller is preset with time gap, according to this time gap, and the mobile valve switch in turn of the multiple hopper machines of controller control.
4. a kind of material collection system of producing for conveyor line according to claim 2, it is characterized in that, described hopper machine comprises the first hopper machine and the second hopper machine, the first hopper machine and the second hopper machine are arranged alternately, the first described hopper machine and the inlet point of the second hopper machine and discharging opening are square, the inlet point of the inlet point of the first hopper machine and the second hopper machine fits tightly, the discharging opening of the first described hopper machine be arranged at inlet point under, the discharging opening of the second described hopper machine departs from the setting of inlet point center shaft, the bucket wall of the second hopper machine is provided with asymmetric left side wall and right side wall, the angle that right side wall and horizontal surface form is less than the angle of left side wall and horizontal surface formation, the driver train of the second hopper machine is arranged at right side wall one side, relative being crisscross arranged of driver train of the driver train of the first described hopper machine and the second hopper machine.
5. a kind of material collection system of producing for conveyor line according to claim 1, it is characterized in that, the coated Packed positive pressure air passage of surrounding of described inlet point, be provided with the junction of positive pressure air passage the gap nozzle communicating with positive pressure air passage at inlet point, described positive pressure air passage is connected with malleation centrifugal fan.
6. a kind of material collection system of producing for conveyor line according to claim 2, it is characterized in that, described driver train comprises double-acting cylinder, the first speed governing damper, the second speed governing damper, ring nut and shift fork, in described double-acting cylinder, be provided with piston rod, described piston rod front end is connected with ring nut coupling through support side plate, insert in ring nut described shift fork one end, the other end is fixedly connected with mobile valve, double-acting cylinder is divided into the first air chamber and the second air chamber by described piston rod, the first described speed governing damper is connected with the first air chamber and controller respectively, the second described speed governing damper is connected with the second air chamber and controller respectively.
7. a kind of material collection system of producing for conveyor line according to claim 2, it is characterized in that, described slide assemblies comprises linear bearing, linear bearing axle, front apron and back shield, described linear bearing axle is provided with two, be separately fixed in support lower plate, described mobile valve is set on linear bearing axle and is slided by linear bearing, described front apron is fixed on the front end of mobile valve and linear bearing junction, described back shield is fixed on the rear end of mobile valve and linear bearing junction, described front apron and back shield are combined mobile valve and linear bearing are fixed, between described front apron and linear bearing and between back shield and linear bearing, be equipped with seal ring.
8. a kind of material collection system of producing for conveyor line according to claim 6, it is characterized in that, described driver train also comprises bellows type dust boot, described bellows type dust boot is set on piston rod, one end is fixed on double-acting cylinder, the other end is fixed on piston rod front end, and bellows type dust boot is along with piston rod stretches and stretches.
9. a kind of material collection system of producing for conveyor line according to claim 6, it is characterized in that, left approach switch and right approach switch are installed on described double-acting cylinder, described left approach switch is arranged on the position contacting with double-acting cylinder when piston rod is retracted completely, described right approach switch is arranged on the position contacting with double-acting cylinder when piston rod stretches out completely, described left approach switch is connected with controller respectively with right approach switch, in the time that piston rod contacts with left approach switch or right approach switch, be that piston rod is when retracting completely or extending, mobile valve is stuck, controller will receive electric signal.
10. a kind of material collection system of producing for conveyor line according to claim 2, is characterized in that, described upper plate bottom surface is provided with groove along through hole periphery, and described groove is U-shaped, is pasted with sealing band in groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320705332.0U CN203652782U (en) | 2013-11-08 | 2013-11-08 | Material collection system for assembly line production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320705332.0U CN203652782U (en) | 2013-11-08 | 2013-11-08 | Material collection system for assembly line production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203652782U true CN203652782U (en) | 2014-06-18 |
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ID=50919197
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320705332.0U Expired - Fee Related CN203652782U (en) | 2013-11-08 | 2013-11-08 | Material collection system for assembly line production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203652782U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104627681A (en) * | 2013-11-08 | 2015-05-20 | 上海执御电子科技有限公司 | Material collecting system used for assembly line production |
| CN114834912A (en) * | 2022-04-14 | 2022-08-02 | 双峰格雷斯海姆医药包装（镇江）有限公司 | Blanking mechanism of glass bottle and production equipment with blanking mechanism |
-
2013
- 2013-11-08 CN CN201320705332.0U patent/CN203652782U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104627681A (en) * | 2013-11-08 | 2015-05-20 | 上海执御电子科技有限公司 | Material collecting system used for assembly line production |
| CN104627681B (en) * | 2013-11-08 | 2017-08-11 | 新沂市草桥工业集聚区发展有限公司 | A kind of material collection system for production line balance |
| CN114834912A (en) * | 2022-04-14 | 2022-08-02 | 双峰格雷斯海姆医药包装（镇江）有限公司 | Blanking mechanism of glass bottle and production equipment with blanking mechanism |
| CN114834912B (en) * | 2022-04-14 | 2023-12-22 | 双峰格雷斯海姆医药包装（镇江）有限公司 | Blanking mechanism of glass bottle and production equipment with blanking mechanism |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140618 Termination date: 20151108 |
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| EXPY | Termination of patent right or utility model |