CN203647007U - Apparatus for producing flocked carpet for oceanographic engineering - Google Patents
Apparatus for producing flocked carpet for oceanographic engineering Download PDFInfo
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- CN203647007U CN203647007U CN201420022959.0U CN201420022959U CN203647007U CN 203647007 U CN203647007 U CN 203647007U CN 201420022959 U CN201420022959 U CN 201420022959U CN 203647007 U CN203647007 U CN 203647007U
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Abstract
The utility model provides an apparatus for producing a flocked carpet for oceanographic engineering. The apparatus comprises an unreeling device, a double-roller deviation rectifying device, a front storage device, the double-roller deviation rectifying device, a cooling tank, a passivating device, a passivating drying device, a protective layer coating device, a drying device, a cooling device, a flower blowing device, the drying device, the cooling device, a roller glue spreader, an electrostatic flocking machine, a multi-angle vibrating device, a fluff absorbing device, a drying room, an air cooling room, a fluff recovery device, a glue spreading device, a drop type flocking device, the multi-angle vibrating device, a brushing box, a rear storage device, the double-roller deviation rectifying device, the brushing box, a knurling device and a reeling device; the apparatus is characterized in that the unreeling device is orderly connected with the double-roller deviation rectifying device, the front storage device, the double-roller deviation rectifying device, the cooling tank, the passivating device, the passivating drying device, the protective layer coating device, the drying device, the cooling device and the flower blowing device; the product produced by the apparatus is excellent in corrosion resistance, erosion resistance, and moisture and heat resistance, long in service life and low in maintenance cost.
Description
Technical field
The utility model relates to flocked carpet equipment, is specially the equipment of a kind of production for the flocked carpet of ocean engineering.
Background technology
The production technology of flocked carpet, plants the production process that be about 1.2mm～1.8mm fine hair after being coated with last layer Flock Adhesive exactly on the surface of hot-dip galvanizing sheet steel.There is the features such as vibration damping, insulation, sound insulation, moisture absorption and beautiful decoration due to fine hair, therefore flocked carpet not only has the feature that intensity is high, durable in use and can repeatedly recycle, and also has strong, the easy to use feature such as succinct and practical and attractive of sound-insulating, sealing.
In marine environment, rainy, the high temperature of atmosphere, high wind stream and concentration of saline fog are high, common flocked carpet possesses certain decoration functions, but can not adapt to abominable marine climate environment at aspects such as corrosion resistance, erosion wear resistance, humidity resistances, service life is low, and maintenance cost is high; And common flocked carpet exists cut velvet sense not strong, dull coloring, particularly along with the expansion of matte surface area, common flocked carpet does not reach good light diffuse effect.
Summary of the invention
The utility model, for the problems referred to above, provides the equipment of a kind of production for the flocked carpet of ocean engineering, and the product that this equipment is produced, has water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, in guaranteeing flocked carpet glue-joint strength, can meet again various processing requests; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good, in the high marine environment of concentration of saline fog, in long-term use, can protect flocked carpet not to be corroded, and can guarantee again lasting adhesion strength and antioxygenic property, long service life, and maintenance cost is low; And, flocked carpet can require to plant according to design flower type the length fine hair of respective color, spending after flocking being blown spend is life-like, it is strong that flocked carpet has cut velvet sense, color glow, sense of touch is soft, and corrosion resistance, erosion wear resistance, wet-hot aging performance are good, noise reduction, sound-absorbing, extinction, insulation, good light diffuse effect.
The technical solution of the utility model is, production, for an equipment for the flocked carpet of ocean engineering, comprises unwinding device, two roller deviation correcting devices, front storage device, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, apply overcoat drying unit, apply overcoat cooling device, blow embossing device, oar material drying unit, oar material cooling device, roller glue spreader, electrostatic flocking machine, Multiangular vibrating device, inhale suede device, drying room, air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, Multiangular vibrating device, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up, is characterized in that: described unwinding device two roller deviation correcting devices that are linked in sequence, front storage device, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, apply overcoat drying unit, apply overcoat cooling device, blow embossing device, oar material drying unit, oar material cooling device, roller glue spreader, electrostatic flocking machine, Multiangular vibrating device, inhale suede device, drying room, air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, Multiangular vibrating device, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up.
The beneficial effects of the utility model are: the product that this equipment is produced, there is water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, in guaranteeing flocked carpet glue-joint strength, can meet again various processing requests; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good, in the high marine environment of concentration of saline fog, in long-term use, can protect flocked carpet not to be corroded, and can guarantee again lasting adhesion strength and antioxygenic property, long service life, and maintenance cost is low; And, flocked carpet can require to plant according to design flower type the length fine hair of respective color, spending after flocking being blown spend is life-like, it is strong that flocked carpet has cut velvet sense, color glow, sense of touch is soft, and corrosion resistance, erosion wear resistance, wet-hot aging performance are good, noise reduction, sound-absorbing, extinction, insulation, good light diffuse effect.
Accompanying drawing explanation
Fig. 1 is apparatus structure schematic diagram of the present utility model.
In figure, 1. hot-dip galvanizing sheet steel, 2. unwinding device, 3. pair roller deviation correcting device, 4. front storage device, 5. pair roller deviation correcting device, 6. cooler bin, 7. passivating device, 8. passivation drying unit, 9. apply overcoat device, 10. apply overcoat drying unit, 11. apply overcoat cooling device, 12. blow embossing device, 13. oar material drying units, 14. oar material cooling devices, 15. roller glue spreaders, 16. electrostatic flocking machines, 17. Multiangular vibrating devices, 18. inhale suede device, 19. drying rooms, 20. air cooling rooms, 21. recovering device for fluffs, 22. glue spreading apparatus, the 23. suede formula flocking plants that fall, 24. Multiangular vibrating devices, 25. first hair brushing boxes, 26. rear storage devices, 27. pairs of roller deviation correcting devices, 28. second hair brushing boxes, 29. embossing devices, 30. wrap-ups.
The specific embodiment:
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in Figure 1, in the utility model, a kind of production, for the equipment of the flocked carpet of ocean engineering, comprises unwinding device 2, two roller deviation correcting devices 3, front storage device 4, two roller deviation correcting devices 5, cooler bin 6, passivating device 7, passivation drying unit 8, apply overcoat device 9, apply overcoat drying unit 10, apply overcoat cooling device 11, blow embossing device 12, oar material drying unit 13, oar material cooling device 14, roller glue spreader 15, electrostatic flocking machine 16, Multiangular vibrating device 17, inhale suede device 18, drying room 19, air cooling room 20, recovering device for fluff 21, glue spreading apparatus 22, the suede formula that falls flocking plant 23, Multiangular vibrating device 24, the first hair brushing box 25, rear storage device 26, two roller deviation correcting devices 27, the second hair brushing box 28, embossing device 29, wrap-up 30, is characterized in that: described unwinding device 2 two roller deviation correcting devices 3 that are linked in sequence, front storage device 4, two roller deviation correcting devices 5, cooler bin 6, passivating device 7, passivation drying unit 8, apply overcoat device 9, apply overcoat drying unit 10, apply overcoat cooling device 11, blow embossing device 12, oar material drying unit 13, oar material cooling device 14, roller glue spreader 15, electrostatic flocking machine 16, Multiangular vibrating device 17, inhale suede device 18, drying room 19, air cooling room 20, recovering device for fluff 21, glue spreading apparatus 22, the suede formula that falls flocking plant 23, Multiangular vibrating device 24, the first hair brushing box 25, rear storage device 26, two roller deviation correcting devices 27, the second hair brushing box 28, embossing device 29, wrap-up 30.
In the utility model, unwinding device 2 is used for the coiled material of hot-dip galvanizing sheet steel 1 to open, shakeout, two roller deviation correcting devices 3, the effect of two roller deviation correcting devices 5 and two roller deviation correcting devices 27 is to prevent that hot-dip galvanizing sheet steel 1 from wandering off, the effect of front storage device 4 and rear storage device 26 is not stop when the change of lap in order to guarantee, guarantee the continuous production of production equipment, passivating device 7, passivation drying unit 8 and cooler bin 6 composition material pretreatment units, be used for the surface of hot-dip galvanizing sheet steel 1 to carry out Passivation Treatment, then dry, cooling processing, apply overcoat device 9, by the micron order marine climate resistant corrosion Al-Mn-Zn-Ti-Mg-Ni-RE base alloyed powder of making by gas atomization, add diluent, curing agent and nanometer strengthener, form water-soluble low-temperature immobilized alloy coating, utilize spraying method to form corrosion-resistant on hot-dip galvanizing sheet steel 1 surface, wear-resisting, Anti-erosion nano-particle reinforcement Al-Mn-Zn-Ti-Mg-Ni-RE matrix composite coating, apply overcoat drying unit 10 hot-dip galvanizing sheet steel 1 that just applies overcoat is carried out to drying and processing, apply overcoat cooling device 11 hot-dip galvanizing sheet steel after drying and processing 1 is carried out to cooling processing, blowing embossing device 12 is blown the slurry of multicolour and is formed flower type by the air-flow of 2000～2500Pa pressure on the surface of hot-dip galvanizing sheet steel 1, slurry has certain thickness on hot-dip galvanizing sheet steel 1, and can control on request the thickness of the slurry of various colors, therefore, the colored type being formed by the slurry of multicolour is a kind of stereochemical structure, third dimension is very strong, the hot-dip galvanizing sheet steel 1 that just blows upper oar material is carried out drying and processing by oar material drying unit 13, the hot-dip galvanizing sheet steel after drying and processing 1 is carried out cooling processing by oar material cooling device 14, again by roller glue spreader 15 gluing on hot-dip galvanizing sheet steel 1, electrostatic flocking machine 16 is under the effect of static, floss receiver shakes the fine hair falling and is adsorbed in the surface of hot-dip galvanizing sheet steel 1, flocking is complete, floss receiver stops vibrations, high-pressure electrostatic switch disconnects, electrostatic field disappears, complete flocking, Multiangular vibrating device 17 is produced and is impacted effect by Multiangular vibrating, making just to plant some on hot-dip galvanizing sheet steel 1 not yet plants firm tomentum and shakes de-and raise up, and then fall, plant on hot-dip galvanizing sheet steel 1, its vertical degree is increased with density, the fine hair that suction suede device 18 does not glue hot-dip galvanizing sheet steel 1 surface sops up, drying room 19 is dried the hot-dip galvanizing sheet steel 1 blowing after colored flocking, its length is also to require to select according to output, air cooling room 20 adopts air-cooled and water-cooled hybrid mode, carry out cooling to the hot-dip galvanizing sheet steel 1 of drying, recovering device for fluff 21 is drawn into the unnecessary fine hair on hot-dip galvanizing sheet steel 1 surface to specify collection site to recycle, improve the utilization ratio of fine hair and improve the quality of product, the hot-dip galvanizing sheet steel 1 of having planted after colored type is coated with last layer glue by glue spreading apparatus 22 on all the other positions outside flower type, the suede formula that falls flocking plant 23 is shaken the fine hair falling and is adsorbed in the surface of hot-dip galvanizing sheet steel 1 by floss receiver, carry out flocking, Multiangular vibrating device 24 is produced and is impacted effect by Multiangular vibrating, make to plant some on hot-dip galvanizing sheet steel 1 by the suede formula flocking plant 23 that falls and not yet plant firm tomentum de-the raising up of shaking, and then fall, plant on hot-dip galvanizing sheet steel 1, make its vertical degree have further raising with density, the first hair brushing box 25 is used for clearing up the pont on hot-dip galvanizing sheet steel 1 surface, between two roller deviation correcting devices 27 and embossing device 29, be provided with the second hair brushing box 28, be used for further clearing up the pont on hot-dip galvanizing sheet steel 1 surface, embossing device 29 is by a pair of active rubber roll, passive steel rider carries out embossing processing to the colored type on hot-dip galvanizing sheet steel 1 surface, reach the effect of cut velvet sense, the hot-dip galvanizing sheet steel 1 blowing after colored flocking is wound into finished product by wrap-up 30.
Hot-dip galvanizing sheet steel 1 is produced the flocked carpet product for ocean engineering successively after special equipment of the present utility model, and this production equipment is produced continuously, and production efficiency is high.
Below in conjunction with the utility model, the production process for the flocked carpet of ocean engineering is described:
(1), unreel: at unwinding device 2, the coiled material of hot-dip galvanizing sheet steel 1 is opened, shakeout;
(2), correction: the hot-dip galvanizing sheet steel 1 after uncoiling enters two roller deviation correcting devices 3 and rectifies a deviation;
(3), front storing and correction: hot-dip galvanizing sheet steel 1 enters front storage device 4 storings, then enters two roller deviation correcting devices 5 and rectifies a deviation;
(4), pretreatment: hot-dip galvanizing sheet steel 1 enters passivating device 7 carries out the Passivation Treatment on hot-dip galvanizing sheet steel 1 surface, then enters passivation drying unit 8, cooler bin 6, dries, cooling processing;
(5), apply overcoat: hot-dip galvanizing sheet steel 1 enters and applies overcoat device 9, by the micron order marine climate resistant corrosion Al-Mn-Zn-Ti-Mg-Ni-RE base alloyed powder of making by gas atomization, add diluent, curing agent and nanometer strengthener, form water-soluble low-temperature immobilized alloy coating, utilize spraying method to form corrosion-resistant, wear-resisting, Anti-erosion nano-particle reinforcement Al-Mn-Zn-Ti-Mg-Ni-RE matrix composite coating on cold-rolled steel sheet 1 surface;
(6), applying overcoat dries: hot-dip galvanizing sheet steel 1 enters and applies overcoat drying unit 10, and the hot-dip galvanizing sheet steel 1 that just applies overcoat is carried out to drying and processing;
(7), apply overcoat cooling: hot-dip galvanizing sheet steel 1 enters and applies overcoat cooling device 11, and the hot-dip galvanizing sheet steel after drying and processing 1 is carried out to cooling processing;
(8), blow flower: hot-dip galvanizing sheet steel 1 enters and blows embossing device 12, is blown the slurry of multicolour and is formed flower type by the air-flow of 2000～2500Pa pressure on the surface of hot-dip galvanizing sheet steel 1;
(9), oar material is dried: hot-dip galvanizing sheet steel 1 enters oar material drying unit 13, and the hot-dip galvanizing sheet steel 1 that just blows upper oar material is carried out to drying and processing;
(10), oar material is cooling: hot-dip galvanizing sheet steel 1 enters oar material cooling device 14, and the hot-dip galvanizing sheet steel after drying and processing 1 is carried out to cooling processing;
(11), gluing: hot-dip galvanizing sheet steel 1 enters roller glue spreader 15, is coated with last layer Flock Adhesive on the surface of hot-dip galvanizing sheet steel 1;
(12), flocking: the hot-dip galvanizing sheet steel 1 after gluing moves to electrostatic flocking machine 16, carries out flocking;
(13), Multiangular vibrating: produce and impact effect by Multiangular vibrating device 17, making just to plant some on hot-dip galvanizing sheet steel 1 not yet plants firm tomentum and shakes de-and raise up, and then fall, plant on hot-dip galvanizing sheet steel 1, its vertical degree is increased with density;
(14), inhale suede: fine hair hot-dip galvanizing sheet steel 1 surface not being glued at suction suede device 18 sops up;
(15), dry: the hot-dip galvanizing sheet steel after flocking 1 is carried out to drying and processing at drying room 19;
(16), cooling: in air cooling room 20, the hot-dip galvanizing sheet steel after flocking 1 to be carried out to cooling processing;
(17), fine hair reclaims: at recovering device for fluff 21, the unnecessary fine hair in hot-dip galvanizing sheet steel 1 surface is drawn into and specifies collection site to recycle, improve the utilization ratio of fine hair and improve the quality of product;
(18), gluing: the hot-dip galvanizing sheet steel 1 of having planted after colored type is coated with last layer glue by glue spreading apparatus 22 on all the other positions outside flower type;
(19), the suede formula that falls flocking: the suede formula that falls flocking plant 23 is shaken the fine hair falling and be adsorbed in the surface of hot-dip galvanizing sheet steel 1 by floss receiver, carry out flocking;
(20), Multiangular vibrating: Multiangular vibrating device 24 is produced and impacted effect by Multiangular vibrating, make to plant some on hot-dip galvanizing sheet steel 1 by the suede formula flocking plant 23 that falls and not yet plant firm tomentum de-the raising up of shaking, and then fall, plant on hot-dip galvanizing sheet steel 1, make its vertical degree have further raising with density;
(21), bristle: at the first hair brushing box 25, the fine hair that hot-dip galvanizing sheet steel l surface is not glued brushes off;
(22), rear storing and correction: the hot-dip galvanizing sheet steel 1 after flocking enters rear storage device 26 storings, then enters two roller deviation correcting devices 27 and rectifies a deviation;
(23), bristle and embossing: fine hair hot-dip galvanizing sheet steel 1 surface not being glued at the second hair brushing box 28 brushes off, at embossing device 29, by a pair of active rubber roll, passive steel rider, the colored type on hot-dip galvanizing sheet steel 1 surface is carried out to embossing processing, reach the effect of cut velvet sense;
(24), rolling: the hot-dip galvanizing sheet steel 1 after flocking embossing enters wrap-up 30 and is wound into finished product.
For the flocked carpet of ocean engineering and the technical performance comparison of conventional carpet
As can be seen here, the product that the utility model is produced, has water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, in guaranteeing flocked carpet glue-joint strength, can meet again various processing requests; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good, in the high marine environment of concentration of saline fog, in long-term use, can protect flocked carpet not to be corroded, and can guarantee again lasting adhesion strength and antioxygenic property, long service life, and maintenance cost is low; And, flocked carpet can require to plant according to design flower type the length fine hair of respective color, spending after flocking being blown spend is life-like, it is strong that flocked carpet has cut velvet sense, color glow, sense of touch is soft, and corrosion resistance, erosion wear resistance, wet-hot aging performance are good, noise reduction, sound-absorbing, extinction, insulation, good light diffuse effect.
Claims (1)
1. production, for an equipment for the flocked carpet of ocean engineering, comprises unwinding device, two roller deviation correcting devices, front storage device, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, apply overcoat drying unit, apply overcoat cooling device, blow embossing device, oar material drying unit, oar material cooling device, roller glue spreader, electrostatic flocking machine, Multiangular vibrating device, inhale suede device, drying room, air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, Multiangular vibrating device, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up, is characterized in that: described unwinding device two roller deviation correcting devices that are linked in sequence, front storage device, two roller deviation correcting devices, cooler bin, passivating device, passivation drying unit, apply overcoat device, apply overcoat drying unit, apply overcoat cooling device, blow embossing device, oar material drying unit, oar material cooling device, roller glue spreader, electrostatic flocking machine, Multiangular vibrating device, inhale suede device, drying room, air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, Multiangular vibrating device, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420022959.0U CN203647007U (en) | 2014-01-07 | 2014-01-07 | Apparatus for producing flocked carpet for oceanographic engineering |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420022959.0U CN203647007U (en) | 2014-01-07 | 2014-01-07 | Apparatus for producing flocked carpet for oceanographic engineering |
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| Publication Number | Publication Date |
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| CN203647007U true CN203647007U (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201420022959.0U Expired - Fee Related CN203647007U (en) | 2014-01-07 | 2014-01-07 | Apparatus for producing flocked carpet for oceanographic engineering |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020172916A1 (en) * | 2019-02-28 | 2020-09-03 | 圣州企业股份有限公司 | Manufacturing method for continuous carpet cushion |
-
2014
- 2014-01-07 CN CN201420022959.0U patent/CN203647007U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020172916A1 (en) * | 2019-02-28 | 2020-09-03 | 圣州企业股份有限公司 | Manufacturing method for continuous carpet cushion |
| CN111616572A (en) * | 2019-02-28 | 2020-09-04 | 圣州企业股份有限公司 | Method for manufacturing continuous carpet cushion |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140618 Termination date: 20160107 |