CN203381313U - Equipment for producing flocked hot-dip galvanized coating embossed panels for ocean engineering - Google Patents

Equipment for producing flocked hot-dip galvanized coating embossed panels for ocean engineering Download PDF

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Publication number
CN203381313U
CN203381313U CN201320490110.1U CN201320490110U CN203381313U CN 203381313 U CN203381313 U CN 203381313U CN 201320490110 U CN201320490110 U CN 201320490110U CN 203381313 U CN203381313 U CN 203381313U
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roller
hot
flocking
overcoat
drying
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Expired - Fee Related
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CN201320490110.1U
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Chinese (zh)
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周明华
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WUXI XINDAZHONG STEEL SHEET CO Ltd
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WUXI XINDAZHONG STEEL SHEET CO Ltd
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Abstract

The utility model relates to equipment for producing flocked hot-dip galvanized coating embossed panels for ocean engineering. The equipment comprises an unwinding device, a dual-roller correcting device, a front material storage device, another dual-roller correcting device, a cooling box, a passivating device, a passivating and drying device, a protective layer coating device, a protective layer drying device, a protective layer cooling device, a roller gluing machine, an electrostatic flocking machine, a velvet absorbing device, a drying room, an air cooling room, a velvet recovery device, a gluing device, a velvet falling type flocking device, a first brushing box, a rear material storage device, a dual-roller correcting device, a second brushing box, an embossing device and a winding device. The equipment is characterized in that the unwinding device is sequentially connected with the dual-roller correcting device, the front material storage device, the other dual-roller correcting device, the cooling box, the passivating device, the passivating and drying device, the protective layer coating device, the protective layer drying device, the protective layer cooling device, the roller gluing machine, the electrostatic flocking machine, the velvet absorbing device, the drying room, the air cooling room and the like. The equipment can produce continuously, has a long service life and is low in maintaining cost, and the product has excellent corrosion resistance, erosion resistance and humidity and heat resistance.

Description

A kind of production is for the equipment of the flocking galvanizing coating embossing plate of ocean engineering
Technical field
The utility model relates to the flocking hot-dip galvanizing sheet steel, is specially the equipment of a kind of production for the flocking galvanizing coating embossing plate of ocean engineering.
Background technology
The production technology of flocking hot-dip galvanizing sheet steel is planted the production process that is about 0.4mm~0.8mm fine hair after painting last layer Flock Adhesive exactly on the surface of hot-dip galvanizing sheet steel.There are the characteristics such as vibration damping, insulation, sound insulation, moisture absorption and beautiful decoration due to fine hair, therefore the flocking hot-dip galvanizing sheet steel not only has the characteristics that intensity is high, durable in use and can repeatedly recycle, and also has strong, the easy to use characteristics such as succinct and practical and attractive of sound-insulating, sealing.In the Modern Decorative decoration, in a lot of situations, use hot-dip galvanizing sheet steel, such as the square hot-dip galvanizing sheet steel that Integral ceiling is used, the large tracts of land hot-dip galvanizing sheet steel that wall decoration is used.The flocking hot-dip galvanizing sheet steel can provide and have more luxurious decorative effect than existing product, and the suede layer itself has certain water absorbing capacity, in the situation that ambient humidity is excessive, dew can be remained on to the surface of sheet material, prevents that water droplet from dripping.
In marine environment, rainy, the high temperature of atmosphere, high wind stream and concentration of saline fog are high, the flocking hot-dip galvanizing sheet steel possesses certain decoration functions, but can not adapt to abominable marine climate environment at aspects such as corrosion resistance, erosion wear resistance, humidity resistances, service life is low, and maintenance cost is high.
Summary of the invention
The utility model is for the problems referred to above, the equipment of a kind of production for the flocking galvanizing coating embossing plate of ocean engineering is provided, the product that this equipment is produced, have water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking galvanizing coating embossing plate glue-joint strength, can meet various processing requests again; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good; at concentration of saline fog, in high marine environment, in long-term the use, can protect flocking galvanizing coating embossing plate not to be corroded; can guarantee lasting adhesion strength and antioxygenic property again, long service life, maintenance cost is low.
The technical solution of the utility model is: a kind of production, for the equipment of the flocking galvanizing coating embossing plate of ocean engineering, comprises unwinding device, two roller deviation correcting devices, front storage device, two roller deviation correcting devices, cooler bin, passivating device, the passivation drying unit, apply the overcoat device, the overcoat drying unit, the overcoat cooling device, the roller glue spreader, electrostatic flocking machine, inhale the suede device, drying room, the air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up is characterized in that: described unwinding device two roller deviation correcting devices that are linked in sequence, front storage device, two roller deviation correcting devices, cooler bin, passivating device, the passivation drying unit, apply the overcoat device, the overcoat drying unit, the overcoat cooling device, the roller glue spreader, electrostatic flocking machine, inhale the suede device, drying room, the air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up.
The beneficial effects of the utility model are: the product that this equipment is produced, there is water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking galvanizing coating embossing plate glue-joint strength, can meet various processing requests again; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good; at concentration of saline fog, in high marine environment, in long-term the use, can protect flocking galvanizing coating embossing plate not to be corroded; can guarantee lasting adhesion strength and antioxygenic property again, long service life, maintenance cost is low.
The accompanying drawing explanation
Fig. 1 is apparatus structure schematic diagram of the present utility model.
In figure, 1. hot-dip galvanizing sheet steel, 2. unwinding device, 3. two roller deviation correcting devices, 4. front storage device, 5. two roller deviation correcting devices, 6. cooler bin, 7. passivating device, 8. passivation drying unit, 9. apply the overcoat device, 10. overcoat drying unit, 11. overcoat cooling device, 12. roller glue spreader, 13. electrostatic flocking machine, 14. inhale the suede device, 15. drying room, 16. air cooling room, 17. recovering device for fluff, 18. glue spreading apparatus, the suede formula flocking plant 19. fall, 20. the first hair brushing box, 21. rear storage device, 22. two roller deviation correcting devices, 23. the second hair brushing box, 24. embossing device, 25. wrap-up.
The specific embodiment:
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in Figure 1, in the utility model, a kind of production, for the equipment of the flocking galvanizing coating embossing plate of ocean engineering, comprises unwinding device 2, two roller deviation correcting devices 3, front storage device 4, two roller deviation correcting devices 5, cooler bin 6, passivating device 7, passivation drying unit 8, apply overcoat device 9, overcoat drying unit 10, overcoat cooling device 11, roller glue spreader 12, electrostatic flocking machine 13, inhale suede device 14, drying room 15, air cooling room 16, recovering device for fluff 17, glue spreading apparatus 18, the suede formula that falls flocking plant 19, the first hair brushing box 20, rear storage device 21, two roller deviation correcting devices 22, the second hair brushing box 23, embossing device 24, wrap-up 25 is characterized in that: described unwinding device 2 two roller deviation correcting devices 3 that are linked in sequence, front storage device 4, two roller deviation correcting devices 5, cooler bin 6, passivating device 7, passivation drying unit 8, apply overcoat device 9, overcoat drying unit 10, overcoat cooling device 11, roller glue spreader 12, electrostatic flocking machine 13, inhale suede device 14, drying room 15, air cooling room 16, recovering device for fluff 17, glue spreading apparatus 18, the suede formula that falls flocking plant 19, the first hair brushing box 20, rear storage device 21, two roller deviation correcting devices 22, the second hair brushing box 23, embossing device 24, wrap-up 25.
In the utility model, unwinding device 2 is used for the coiled material of hot-dip galvanizing sheet steel 1 is opened, shakeout, two roller deviation correcting devices 3, the effect of two roller deviation correcting devices 5 and two roller deviation correcting devices 22 is to prevent that hot-dip galvanizing sheet steel 1 from wandering off, the effect of front storage device 4 and rear storage device 21 is not stop when the change of lap in order to guarantee, guarantee the continuous production of production equipment, passivating device 7, passivation drying unit 8 and cooler bin 6 composition material pretreatment units, be used for Passivation Treatment is carried out in the surface of hot-dip galvanizing sheet steel 1, then dried, cooling processing, apply overcoat device 9, the water-soluble low-temperature immobilized marine climate resistant corrosion Al-Zn-Si-Mg-RE based quinary alloy of micron-sized powder will be made, add diluent, curing agent and nanometer strengthener, form water-soluble alloy coating, utilize spraying method to form corrosion-resistant on hot-dip galvanizing sheet steel 1 surface, wear-resisting, Anti-erosion nano-particle reinforcement Al-Zn-Si-Mg-RE matrix composite coating, the hot-dip galvanizing sheet steel 1 that coating overcoat drying unit 10 will just apply overcoat carries out drying and processing, apply overcoat cooling device 11 hot-dip galvanizing sheet steel 1 after drying and processing is carried out to cooling processing, again by roller glue spreader 12 gluing on hot-dip galvanizing sheet steel 1, electrostatic flocking machine 13 is under the effect of static, the fine hair that the floss receiver vibrations fall is adsorbed in the surface of hot-dip galvanizing sheet steel 1, flocking is complete, floss receiver stops vibrations, the high-pressure electrostatic switch disconnects, electrostatic field disappears, complete flocking, inhaling suede device 14 sops up the not sticky fine hair in hot-dip galvanizing sheet steel 1 surface, hot-dip galvanizing sheet steel 1 after 15 pairs of embossing flocking of drying room is dried, its length is also to require to select according to output, air cooling room 16 adopts air-cooled and water-cooled hybrid mode, to the hot-dip galvanizing sheet steel 1 of drying, carry out cooling, recovering device for fluff 17 is drawn into the unnecessary fine hair on hot-dip galvanizing sheet steel 1 surface to specify collection site to be recycled, improve the utilization ratio of fine hair and improve the quality of product, planted painting last layer glue on hot-dip galvanizing sheet steel 1 after colored type all the other positions outer in the flower type by glue spreading apparatus 18, the suede formula that falls flocking plant 19 shakes by floss receiver the surface that the fine hair fallen is adsorbed in hot-dip galvanizing sheet steel 1, carry out flocking, the first hair brushing box 20 is used for clearing up the pont on hot-dip galvanizing sheet steel 1 surface, be provided with the second hair brushing box 23 between two roller deviation correcting devices 22 and embossing device 24, be used for further clearing up the pont on hot-dip galvanizing sheet steel 1 surface, embossing device 24 is by a pair of active rubber roll, passive steel rider carries out the embossing processing to the colored type on hot-dip galvanizing sheet steel 1 surface, reach the effect of cut velvet sense, wrap-up 25 is wound into finished product by the hot-dip galvanizing sheet steel 1 after the flocking embossing.
Hot-dip galvanizing sheet steel 1 is produced flocking galvanizing coating embossing plate product successively after special equipment of the present utility model, and this production equipment is produced continuously, and production efficiency is high.
The production process of galvanizing coating embossing plate is described below in conjunction with the utility model:
(1), unreel: at unwinding device 2, the coiled material of hot-dip galvanizing sheet steel 1 is opened, shakeout;
(2), correction: the hot-dip galvanizing sheet steel 1 after uncoiling enters two roller deviation correcting device 3 corrections;
(3), front storing and correction: hot-dip galvanizing sheet steel 1 enters front storage device 4 storings, then enters two roller deviation correcting device 5 corrections;
(4), pretreatment: hot-dip galvanizing sheet steel 1 enters the Passivation Treatment that passivating device 7 carries out hot-dip galvanizing sheet steel 1 surface, then enters passivation drying unit 8, cooler bin 6, is dried, cooling processing;
(5), apply overcoat: hot-dip galvanizing sheet steel 1 enters and applies overcoat device 9, the water-soluble low-temperature immobilized marine climate resistant corrosion Al-Zn-Si-Mg-RE based quinary alloy of micron-sized powder will be made, add diluent, curing agent and nanometer strengthener, form water-soluble alloy coating, utilize spraying method to form corrosion-resistant, wear-resisting, Anti-erosion nano-particle reinforcement Al-Zn-Si-Mg-RE matrix composite coating on hot-dip galvanizing sheet steel 1 surface;
(6), applying overcoat dries: hot-dip galvanizing sheet steel 1 enters and applies overcoat drying unit 10, and the hot-dip galvanizing sheet steel 1 that just applies overcoat is carried out to drying and processing;
(7), apply overcoat cooling: hot-dip galvanizing sheet steel 1 enters and applies overcoat cooling device 11, and the hot-dip galvanizing sheet steel 1 after drying and processing is carried out to cooling processing;
(8), gluing: hot-dip galvanizing sheet steel 1 enters roller glue spreader 12, is coated with the last layer Flock Adhesive on the surface of hot-dip galvanizing sheet steel 1;
(9), flocking: the hot-dip galvanizing sheet steel 1 after gluing moves to electrostatic flocking machine 13, carries out flocking;
(10), inhale suede: at suction suede device 14, the not sticky fine hair in hot-dip galvanizing sheet steel 1 surface is sopped up;
(11), dry: the hot-dip galvanizing sheet steel 1 after flocking is carried out to drying and processing at drying room 15;
(12), cooling: as in air cooling room 16, the hot-dip galvanizing sheet steel 1 after flocking to be carried out to cooling processing;
(13), fine hair reclaims: at recovering device for fluff 17, the hot-dip galvanizing sheet steel 1 unnecessary fine hair in surface is drawn into and specifies collection site to be recycled, improve the utilization ratio of fine hair and improve the quality of product;
(14), gluing: planted painting last layer glue on hot-dip galvanizing sheet steel 1 after colored type all the other positions outer in the flower type by glue spreading apparatus 18;
(15), the suede formula that falls flocking: the suede formula that falls flocking plant 19 shakes by floss receiver the surface that the fine hair fallen is adsorbed in hot-dip galvanizing sheet steel 1, carries out flocking;
(16), bristle: at the first hair brushing box 20, the not sticky fine hair in hot-dip galvanizing sheet steel 1 surface is brushed off;
(17), rear storing and correction: the hot-dip galvanizing sheet steel 1 after flocking enters rear storage device 21 storings, then enters two roller deviation correcting device 22 corrections;
(18), bristle and embossing: the not sticky fine hair in hot-dip galvanizing sheet steel 1 surface is brushed off at the second hair brushing box 23, at embossing device 24, by a pair of active rubber roll, passive steel rider, the colored type on hot-dip galvanizing sheet steel 1 surface is carried out to the embossing processing, reach the effect of cut velvet sense;
(19), rolling: the hot-dip galvanizing sheet steel 1 after the flocking embossing enters wrap-up 25 and is wound into finished product.
For the flocking galvanizing coating embossing plate of ocean engineering and the technical performance of conventional sheet material, compare
Figure BSA0000093793750000061
As can be seen here, the product that the utility model is produced, have water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking galvanizing coating embossing plate glue-joint strength, can meet various processing requests again; Corrosion resistance is good; at concentration of saline fog, in high marine environment, in long-term the use, can protect flocking galvanizing coating embossing plate not to be corroded; can guarantee lasting adhesion strength and antioxygenic property again; adopt the utility model can realize continuous, the production in enormous quantities of flocking galvanizing coating embossing plate; production efficiency is high, reliable product quality.

Claims (1)

1. a production, for the equipment of the flocking galvanizing coating embossing plate of ocean engineering, comprises unwinding device, two roller deviation correcting devices, front storage device, two roller deviation correcting devices, cooler bin, passivating device, the passivation drying unit, apply the overcoat device, the overcoat drying unit, the overcoat cooling device, the roller glue spreader, electrostatic flocking machine, inhale the suede device, drying room, the air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up is characterized in that: described unwinding device two roller deviation correcting devices that are linked in sequence, front storage device, two roller deviation correcting devices, cooler bin, passivating device, the passivation drying unit, apply the overcoat device, the overcoat drying unit, the overcoat cooling device, the roller glue spreader, electrostatic flocking machine, inhale the suede device, drying room, the air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, embossing device, wrap-up.
CN201320490110.1U 2013-08-06 2013-08-06 Equipment for producing flocked hot-dip galvanized coating embossed panels for ocean engineering Expired - Fee Related CN203381313U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320490110.1U CN203381313U (en) 2013-08-06 2013-08-06 Equipment for producing flocked hot-dip galvanized coating embossed panels for ocean engineering

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320490110.1U CN203381313U (en) 2013-08-06 2013-08-06 Equipment for producing flocked hot-dip galvanized coating embossed panels for ocean engineering

Publications (1)

Publication Number Publication Date
CN203381313U true CN203381313U (en) 2014-01-08

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ID=49869836

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320490110.1U Expired - Fee Related CN203381313U (en) 2013-08-06 2013-08-06 Equipment for producing flocked hot-dip galvanized coating embossed panels for ocean engineering

Country Status (1)

Country Link
CN (1) CN203381313U (en)

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20140108

Termination date: 20190806