CN203381312U - Equipment used for producing flocked hot-rolled coated panels for ocean engineering - Google Patents

Equipment used for producing flocked hot-rolled coated panels for ocean engineering Download PDF

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Publication number
CN203381312U
CN203381312U CN201320490109.9U CN201320490109U CN203381312U CN 203381312 U CN203381312 U CN 203381312U CN 201320490109 U CN201320490109 U CN 201320490109U CN 203381312 U CN203381312 U CN 203381312U
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roller
flocking
drying
overcoat
protective layer
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Expired - Fee Related
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CN201320490109.9U
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Chinese (zh)
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周明华
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WUXI XINDAZHONG STEEL SHEET CO Ltd
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WUXI XINDAZHONG STEEL SHEET CO Ltd
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Abstract

The utility model relates to equipment for producing flocked hot-rolled coated panels for ocean engineering. The equipment comprises an unwinding device, a front material storage device, a dual-roller correcting device, a cooling box, a passivating device, a passivating and drying device, a protective layer coating device, a protective layer drying device, a protective layer cooling device, a roller gluing machine, an electrostatic flocking machine, a velvet absorbing device, a drying room, an air cooling room, a velvet recovery device, a gluing device, a velvet falling type flocking device, a first brushing box, a rear material storage device, another dual-roller correcting device, a second brushing box, a velvet finishing device and a winding device. The equipment is characterized in that: the unwinding device is sequentially connected with the front material storage device, the dual-roller correcting device, the cooling box, the passivating device, the passivating and drying device, the protective layer coating device, the protective layer drying device, the protective layer cooling device, the roller gluing machine, the electrostatic flocking machine, the velvet absorbing device, the drying room, the air cooling room, the velvet recovery device, the gluing device and the like. The equipment can produce continuously, has a long service life and is low in maintaining cost, and the product has excellent corrosion resistance, erosion resistance and humidity and heat resistance.

Description

A kind of production is for the equipment of the flocking hot rolling coating sheet material of ocean engineering
Technical field
The utility model relates to the flocking hot rolled steel plate, is specially the equipment of a kind of production for the flocking hot rolling coating sheet material of ocean engineering.
Background technology
The production technology of flocking hot rolled steel plate is planted the production process that is about 0.4mm~0.8mm fine hair after painting last layer Flock Adhesive exactly on the surface of hot rolled steel plate.There are the characteristics such as vibration damping, insulation, sound insulation, moisture absorption and beautiful decoration due to fine hair, therefore the flocking hot rolled steel plate not only has the characteristics that intensity is high, durable in use and can repeatedly recycle, and also has strong, the easy to use characteristics such as succinct and practical and attractive of sound-insulating, sealing.In the Modern Decorative decoration, in a lot of situations, use hot rolled steel plate, such as the square hot rolled steel plate that Integral ceiling is used, the large tracts of land hot rolled steel plate that wall decoration is used.The flocking hot rolled steel plate can provide and have more luxurious decorative effect than existing product, and the suede layer itself has certain water absorbing capacity, in the situation that ambient humidity is excessive, dew can be remained on to the surface of sheet material, prevents that water droplet from dripping.
In marine environment, rainy, the high temperature of atmosphere, high wind stream and concentration of saline fog are high, the flocking hot rolled steel plate possesses certain decoration functions, but can not adapt to abominable marine climate environment at aspects such as corrosion resistance, erosion wear resistance, humidity resistances, service life is low, and maintenance cost is high.
Summary of the invention
The utility model, for the problems referred to above, provides the equipment of a kind of production for the flocking hot rolling coating sheet material of ocean engineering, and the product that this equipment is produced, have water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking hot rolling coating sheet material glue-joint strength, can meet various processing requests again; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good, at concentration of saline fog, in high marine environment, in long-term the use, can protect flocking hot rolling coating sheet material not to be corroded, and can guarantee lasting adhesion strength and antioxygenic property again, long service life, and maintenance cost is low.
The technical solution of the utility model is: a kind of production, for the equipment of the flocking hot rolling coating sheet material of ocean engineering, comprises unwinding device, front storage device, two roller deviation correcting devices, cooler bin, passivating device, the passivation drying unit, apply the overcoat device, the overcoat drying unit, the overcoat cooling device, the roller glue spreader, electrostatic flocking machine, inhale the suede device, drying room, the air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, the fine hair collating unit, wrap-up is characterized in that: the described unwinding device front storage device that is linked in sequence, two roller deviation correcting devices, cooler bin, passivating device, the passivation drying unit, apply the overcoat device, the overcoat drying unit, the overcoat cooling device, the roller glue spreader, electrostatic flocking machine, inhale the suede device, drying room, the air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, the fine hair collating unit, wrap-up.
The beneficial effects of the utility model are: the product that this equipment is produced, there is water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking hot rolling coating sheet material glue-joint strength, can meet various processing requests again; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good, at concentration of saline fog, in high marine environment, in long-term the use, can protect flocking hot rolling coating sheet material not to be corroded, and can guarantee lasting adhesion strength and antioxygenic property again, long service life, and maintenance cost is low.
The accompanying drawing explanation
Fig. 1 is apparatus structure schematic diagram of the present utility model.
In figure, 1. hot rolled steel plate, 2. unwinding device, 3. front storage device, 4. two roller deviation correcting devices, 5. cooler bin, 6. passivating device, 7. passivation drying unit, 8. apply the overcoat device, 9. overcoat drying unit, 10. overcoat cooling device, 11. roller glue spreader, 12. electrostatic flocking machine, 13. inhale the suede device, 14. drying room, 15. air cooling room, 16. recovering device for fluff, 17. glue spreading apparatus, the suede formula flocking plant 18. fall, 19. the first hair brushing box, 20. rear storage device, 21. two roller deviation correcting devices, 22. the second hair brushing box, 23. fine hair collating unit, 24. wrap-up.
The specific embodiment:
Below in conjunction with accompanying drawing, the utility model is further described.
As shown in Figure 1, in the utility model, a kind of production, for the equipment of the flocking hot rolling coating sheet material of ocean engineering, comprises unwinding device 2, front storage device 3, two roller deviation correcting devices 4, cooler bin 5, passivating device 6, passivation drying unit 7, apply overcoat device 8, overcoat drying unit 9, overcoat cooling device 10, roller glue spreader 11, electrostatic flocking machine 12, inhale suede device 13, drying room 14, air cooling room 15, recovering device for fluff 16, glue spreading apparatus 17, the suede formula that falls flocking plant 18, the first hair brushing box 19, rear storage device 20, two roller deviation correcting devices 21, the second hair brushing box 22, fine hair collating unit 23, wrap-up 24 is characterized in that: the described unwinding device 2 front storage device 3 that is linked in sequence, two roller deviation correcting devices 4, cooler bin 5, passivating device 6, passivation drying unit 7, apply overcoat device 8, overcoat drying unit 9, overcoat cooling device 10, roller glue spreader 11, electrostatic flocking machine 12, inhale suede device 13, drying room 14, air cooling room 15, recovering device for fluff 16, glue spreading apparatus 17, the suede formula that falls flocking plant 18, the first hair brushing box 19, rear storage device 20, two roller deviation correcting devices 21, the second hair brushing box 22, fine hair collating unit 23, wrap-up 24.
In the utility model, unwinding device 2 is used for the coiled material of hot rolled steel plate 1 is opened, shakeout, the effect of front storage device 3 and rear storage device 20 is not stop when the change of lap in order to guarantee, guarantee the continuous production of production equipment, the effect of two roller deviation correcting devices 4 and two roller deviation correcting devices 21 is to prevent that hot rolled steel plate 1 from wandering off, passivating device 6, passivation drying unit 7 and cooler bin 5 composition material pretreatment units, be used for Passivation Treatment is carried out in the surface of hot rolled steel plate 1, then dried, cooling processing, apply overcoat device 8, the water-soluble low-temperature immobilized marine climate resistant corrosion Al-Zn-Si-Mg-RE base high-purity quinary alloy of micron-sized powder will be made, add diluent, curing agent and nanometer strengthener, form water-soluble alloy coating, utilize spraying method to form corrosion-resistant on hot rolled steel plate 1 surface, wear-resisting, Anti-erosion nano-particle reinforcement Al-Zn-Si-Mg-RE matrix composite coating, the hot rolled steel plate 1 that coating overcoat drying unit 9 will just apply overcoat carries out drying and processing, apply overcoat cooling device 10 hot rolled steel plate 1 after drying and processing is carried out to cooling processing, again by roller glue spreader 11 gluing on hot rolled steel plate 1, electrostatic flocking machine 12 is under the effect of static, the fine hair that the floss receiver vibrations fall is adsorbed in the surface of hot rolled steel plate 1, flocking is complete, floss receiver stops vibrations, the high-pressure electrostatic switch disconnects, electrostatic field disappears, complete flocking, inhaling suede device 13 sops up the not sticky fine hair in hot rolled steel plate 1 surface, the hot rolled steel plate 1 that 14 pairs, drying room blows after colored flocking is dried, its length is also to require to select according to output, air cooling room 15 adopts air-cooled and water-cooled hybrid mode, to the hot rolled steel plate 1 of drying, carry out cooling, recovering device for fluff 16 is drawn into the unnecessary fine hair on hot rolled steel plate 1 surface to specify collection site to be recycled, improve the utilization ratio of fine hair and improve the quality of product, planted painting last layer glue on hot rolled steel plate 1 after colored type all the other positions outer in the flower type by glue spreading apparatus 17, the suede formula that falls flocking plant 18 shakes by floss receiver the surface that the fine hair fallen is adsorbed in hot rolled steel plate 1, carry out flocking, the first hair brushing box 19 is used for clearing up the pont on hot rolled steel plate 1 surface, be provided with the second hair brushing box 22 between two roller deviation correcting devices 21 and fine hair collating unit 23, be used for further clearing up the pont on hot rolled steel plate 1 surface, fine hair collating unit 23 is by a pair of active rubber roll, passive steel rider carries out post processing to the colored type on hot rolled steel plate 1 surface, reach the effect of cut velvet sense, the hot rolled steel plate 1 that wrap-up 24 will blow after colored flocking is wound into finished product.
Hot rolled steel plate 1 is produced the flocking hot rolling clad plate section product for ocean engineering successively after special equipment of the present utility model, and this production equipment is produced continuously, and production efficiency is high.
Below in conjunction with the utility model, the production process for the flocking hot rolling coating sheet material of ocean engineering is described:
(1), unreel: at unwinding device 2, the coiled material of hot rolled steel plate 1 is opened, shakeout;
(2), front storing and correction: the hot rolled steel plate 1 after uncoiling enters front storage device 3 storings, then enters two roller deviation correcting device 4 corrections;
(3), pretreatment: hot rolled steel plate 1 enters the Passivation Treatment that passivating device 6 carries out hot rolled steel plate 1 surface, then enters passivation drying unit 7, cooler bin 5, is dried, cooling processing;
(4), apply overcoat: hot rolled steel plate 1 enters and applies overcoat device 8, the water-soluble low-temperature immobilized marine climate resistant corrosion Al-Zn-Si-Mg-RE based quinary alloy of micron-sized powder will be made, add diluent, curing agent and nanometer strengthener, form water-soluble alloy coating, utilize spraying method to form corrosion-resistant, wear-resisting, Anti-erosion nano-particle reinforcement Al-Zn-Si-Mg-RE matrix composite coating on hot rolled steel plate 1 surface;
(5), applying overcoat dries: hot rolled steel plate 1 enters and applies overcoat drying unit 9, and the hot rolled steel plate 1 that just applies overcoat is carried out to drying and processing;
(6), apply overcoat cooling: hot rolled steel plate 1 enters and applies overcoat cooling device 10, and the hot rolled steel plate 1 after drying and processing is carried out to cooling processing;
(7), gluing: hot rolled steel plate 1 enters roller glue spreader 11, is coated with the last layer Flock Adhesive on the surface of hot rolled steel plate 1;
(8), flocking: the hot rolled steel plate 1 after gluing moves to electrostatic flocking machine 12, carries out flocking;
(9), inhale suede: at suction suede device 13, the not sticky fine hair in hot rolled steel plate 1 surface is sopped up;
(10), dry: the hot rolled steel plate 1 after flocking is carried out to drying and processing at drying room 14;
(11), cooling: as in air cooling room 15, the hot rolled steel plate 1 after flocking to be carried out to cooling processing;
(12), fine hair reclaims: at recovering device for fluff 16, the hot rolled steel plate 1 unnecessary fine hair in surface is drawn into and specifies collection site to be recycled, improve the utilization ratio of fine hair and improve the quality of product;
(13), gluing: the hot rolled steel plate 1 after flocking is coated with last layer glue by glue spreading apparatus 17 on all the other positions outside the flower type;
(14), the suede formula that falls flocking: the suede formula that falls flocking plant 18 shakes by floss receiver the surface that the fine hair fallen is adsorbed in hot rolled steel plate 1, carries out flocking;
(15), bristle: at the first hair brushing box 19, the not sticky fine hair in hot rolled steel plate 1 surface is brushed off;
(16), rear storing and correction: the hot rolled steel plate 1 after flocking enters rear storage device 20 storings, then enters two roller deviation correcting device 21 corrections;
(17), bristle and fine hair arrange: at the second hair brushing box 22, the not sticky fine hair in hot rolled steel plate 1 surface is brushed off, at fine hair collating unit 23, by a pair of active rubber roll, passive steel rider, the colored type on hot rolled steel plate 1 surface is carried out to post processing, reach the effect of cut velvet sense;
(18), rolling: the hot rolled steel plate 1 after flocking enters wrap-up 24 and is wound into finished product.
For the flocking hot rolling coating sheet material of ocean engineering and the technical performance of conventional sheet material, compare
Figure BSA0000093793810000061
As can be seen here, the product that the utility model is produced, have water resistance good, and in the marine environment of the rainy and high wind of atmosphere stream, long-term serviceability is stable; Pliability is moderate, when guaranteeing flocking hot rolling coating sheet material glue-joint strength, can meet various processing requests again; Corrosion resistance, erosion wear resistance, wet-hot aging performance are good, at concentration of saline fog, in high marine environment, in long-term the use, can protect flocking hot rolling coating sheet material not to be corroded, and can guarantee lasting adhesion strength and antioxygenic property again, long service life, and maintenance cost is low.

Claims (1)

1. a production, for the equipment of the flocking hot rolling coating sheet material of ocean engineering, comprises unwinding device, front storage device, two roller deviation correcting devices, cooler bin, passivating device, the passivation drying unit, apply the overcoat device, the overcoat drying unit, the overcoat cooling device, the roller glue spreader, electrostatic flocking machine, inhale the suede device, drying room, the air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, the fine hair collating unit, wrap-up is characterized in that: the described unwinding device front storage device that is linked in sequence, two roller deviation correcting devices, cooler bin, passivating device, the passivation drying unit, apply the overcoat device, the overcoat drying unit, the overcoat cooling device, the roller glue spreader, electrostatic flocking machine, inhale the suede device, drying room, the air cooling room, recovering device for fluff, glue spreading apparatus, the suede formula that falls flocking plant, the first hair brushing box, rear storage device, two roller deviation correcting devices, the second hair brushing box, the fine hair collating unit, wrap-up.
CN201320490109.9U 2013-08-06 2013-08-06 Equipment used for producing flocked hot-rolled coated panels for ocean engineering Expired - Fee Related CN203381312U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320490109.9U CN203381312U (en) 2013-08-06 2013-08-06 Equipment used for producing flocked hot-rolled coated panels for ocean engineering

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320490109.9U CN203381312U (en) 2013-08-06 2013-08-06 Equipment used for producing flocked hot-rolled coated panels for ocean engineering

Publications (1)

Publication Number Publication Date
CN203381312U true CN203381312U (en) 2014-01-08

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ID=49869835

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201320490109.9U Expired - Fee Related CN203381312U (en) 2013-08-06 2013-08-06 Equipment used for producing flocked hot-rolled coated panels for ocean engineering

Country Status (1)

Country Link
CN (1) CN203381312U (en)

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140108

Termination date: 20190806

CF01 Termination of patent right due to non-payment of annual fee