CN203635991U - Full-automatic shaft machining device - Google Patents

Full-automatic shaft machining device Download PDF

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Publication number
CN203635991U
CN203635991U CN201420033520.8U CN201420033520U CN203635991U CN 203635991 U CN203635991 U CN 203635991U CN 201420033520 U CN201420033520 U CN 201420033520U CN 203635991 U CN203635991 U CN 203635991U
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CN
China
Prior art keywords
fixed
plant
processing unit
slide block
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420033520.8U
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Chinese (zh)
Inventor
张海波
王宗翔
徐广远
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NINGBO ZHENHAI YUANYI MECHANICAL AND ELECTRICAL MANUFACTURE CO Ltd
Original Assignee
NINGBO ZHENHAI YUANYI MECHANICAL AND ELECTRICAL MANUFACTURE CO Ltd
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Priority to CN201420033520.8U priority Critical patent/CN203635991U/en
Application granted granted Critical
Publication of CN203635991U publication Critical patent/CN203635991U/en
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Abstract

The utility model provides a full-automatic shaft machining device which comprises a support, a control panel, a hopper, a feed device, a clamping device, a discharge device and a movable cutter holder. The feed device is fixed at the exit end of the hopper. The clamping device comprises a chuck which is driven to rotate by a motor. The chuck and the feed device are located on the same axis. A clamping hole penetrates the chuck. The discharge device is fixed on the support. The discharge device and the clamping device are located on the same axis. The discharge device comprises a discharge air cylinder and a discharge rod which is mounted on the output shaft of the discharge air cylinder. The discharge rod extends into the clamping hole of the clamping device. A cutter is disposed on the cutter holder which can move forwards and backwards and leftwards and rightwards. The full-automatic shaft machining device has the advantages that the full-automatic shaft machining device is simple in structure, convenient to operate, capable of performing various machining on shafts, high in machining efficiency and high in automation level, the working procedure of excircle grinding is omitted, and production cost is lowered.

Description

Shaft processing unit (plant)
Technical field
The utility model relates to a kind of process equipment, particularly a kind of Shaft processing unit (plant).
Background technology
Axle is supporting rotational parts the machine components that turn round therewith to transmit motion, moment of torsion or moment of flexure, it is the important component part on equipment, in process, conventionally need to cut groove, face work or drill centers to axle, in traditional technique, conventionally use many processing unit (plant)s, and adopt manual type charging, clamping and blanking, waste time and energy, efficiency is very low, and has certain danger.
Utility model content
(1) technical problem that will solve
The technical problems to be solved in the utility model is to provide a kind of energy auto-alignment cut groove, face work or drill centers, and working (machining) efficiency is high, the Shaft processing unit (plant) that automaticity is high.
(2) technical scheme
For solving the problems of the technologies described above, the utility model provides a kind of Shaft processing unit (plant), comprises support 1 and control panel, also comprises:
Hopper 2, described hopper 2 is fixedly mounted on described support 1, for splendid attire axle to be processed;
Pay-off 3, described pay-off is fixed on the port of export of described hopper 2, described pay-off 3 comprises the transfer plate 301 that is fixed on described hopper 2 ports of export and end face and offers chute, the end of described transfer plate 301 is fixed with feeding cylinder 302, and the output of described feeding cylinder 302 is fixed with push rod 303;
Clamping device 4, described clamping device 4 includes the chuck 401 that is positioned on same axis with described pay-off 3 and is driven rotation by motor 5, on described chuck 401, is penetrated with holes for clamping, in described holes for clamping, is provided with positioning step;
Drawing mechanism 6, described drawing mechanism 6 is fixed on described support 1 and with described clamping device 4 and is positioned on same axis, described drawing mechanism comprises discharging cylinder 601 and is arranged on the discharging rod 602 on described discharging cylinder 601 output shafts, and described discharging rod 602 extends in the holes for clamping of described clamping device 4;
Follow rest 7, described follow rest 7 is between described clamping device 4 and described pay-off 3, described follow rest 7 comprises first slide block 701 that can move left and right and is positioned on described the first slide block 701 and second slide block 702 that can move forward and backward, described support 1 is provided with the first slider-actuated cylinder 703 for driving described the first slide block 701 to move left and right, on described the first slide block 701, be fixed with the second driving cylinder 704 for driving described the second slide block 702 to move forward and backward, on described the second slide block 702, be fixed with cutter.
Further, the arrival end of described clamping device is fixed with stabilising arrangement 8, described stabilising arrangement 8 comprises that two fixed idler whells 801 that are arranged on described support 1 drive its pinch rollers 803 moving up and down with being positioned at described in two directly over fixed idler whell 801 and by idler wheel driving dynamic air cylinder 802, and the axis of described fixed idler whell 801, pinch rollers 803 and clamping device is parallel.
Further, also comprise Lifting Device, described Lifting Device is fixed on the bottom of described hopper 1, described Lifting Device comprises material ejection cylinder 901, supporting plate 902 and jacking block 903, one end of described supporting plate 902 is hinged on described hopper, the other end bottom of described supporting plate 902 contacts with the inclined-plane on described jacking block 903, and the output shaft of described material ejection cylinder 901 is connected with described jacking block 903, for driving described jacking block 903 to seesaw.
Further, the bottom of described supporting plate 902 is fixed with pulley 904, and described pulley 904 contacts with the inclined-plane on described jacking block 903.
Further, also include the buffer 10 being fixed on described support, described buffer 10 is positioned at the left end of described the first slide block 701.
Further, the rear end of described support is also provided with the locating piece for described the second slide block is positioned.
Further, described locating piece is cylinder.
Further, the chute at described transfer plate top is V-type groove.
Further, centered by described cutter, bore.
Further, also include spacing swivel nut, described spacing swivel nut is threaded connection the end at described chuck, offers and hold the through hole that described drawing mechanism passes, the poor formation positioning step of diameter of described through hole and described holes for clamping on described spacing swivel nut.
(3) beneficial effect
The utility model Shaft processing unit (plant), can carry out feeding, clamping, processing and discharging by auto-alignment, and be equipped with stabilising arrangement, can in process, guarantee its machining accuracy; Be provided with buffer, can reduce work noise, and can protect follow rest, improve service life; Be provided with Lifting Device, the axle that can prevent from being positioned at hopper is stuck, has improved operation stability, avoids dry running; And can, according to different demands, change different cutters, cut the many middle form processings of groove, face work and drill centers energy thereby complete, there is the function of a tractor serves several purposes, improve flexibility; Machining accuracy is high, and the axiality of cylindrical and centre bore, in 0.02 millimeter, has reduced the operation of traditional cylindrical grinding, thereby has greatly improved production efficiency and reduced production cost; The utility model Shaft processing unit (plant), simple in structure, easy to operate, can carry out multiple processing by auto-alignment, and working (machining) efficiency is high, automaticity is high.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model Shaft processing unit (plant);
Fig. 2 is the structural representation of the stabilising arrangement of the utility model Shaft processing unit (plant);
Fig. 3 is the structural representation of the Lifting Device of the utility model Shaft processing unit (plant);
Fig. 4 is the structural representation of the spacing swivel nut of the utility model Shaft processing unit (plant).
The specific embodiment
Consult Fig. 1~Fig. 4, the utility model provides a kind of Shaft processing unit (plant), comprises support 1 and control panel, also comprises hopper 2, pay-off 3, clamping device 4, drawing mechanism 6 and follow rest 7, hopper 2 is fixedly mounted on support 1, for splendid attire axle to be processed, in the present embodiment, the bottom surface of this hopper is inclined-plane, facilitates the axial port of export to slide, pay-off is fixed on the port of export of this hopper 2, pay-off 3 comprises the transfer plate 301 that is fixed on hopper 2 ports of export and end face and offers chute, in the present embodiment, this chute is V-type groove, the end of transfer plate 301 is fixed with feeding cylinder 302, and the output of feeding cylinder 302 is fixed with push rod 303, clamping device 4 includes with pay-off 3 and is positioned on same axis, and driven the chuck 401 of rotation by motor 5, on chuck 401, be penetrated with holes for clamping, this chuck can be realized automatic clamping by cylinder, for axle is carried out to the location on axis direction, in this holes for clamping, be provided with the positioning step for locating, in the present embodiment, also include spacing swivel nut 402, this spacing swivel nut is set in the trombone slide 403 for clamping, and be threaded connection the end at chuck, on this spacing swivel nut, offer and hold the through hole that drawing mechanism passes, the diameter of this through hole is less than the diameter of holes for clamping, thereby formation positioning step, in reality processing, can be according to different demands, this spacing swivel nut is rotated to adjusting, thereby can process the axle of different length, flexible, applied widely, drawing mechanism 6 is fixed on support 1 and with clamping device 4 and is positioned on same axis, and drawing mechanism comprises discharging cylinder 601 and be arranged on the discharging rod 602 on discharging cylinder 601 output shafts, and discharging rod 602 extends in the holes for clamping of clamping device 4, follow rest 7 is between clamping device 4 and pay-off 3, this follow rest 7 comprises first slide block 701 that can move left and right and is positioned on the first slide block 701, and second slide block 702 that can move forward and backward, support 1 is provided with the first slider-actuated cylinder 703 for driving the first slide block 701 to move left and right, on the first slide block 701, be fixed with the second driving cylinder 704 for driving the second slide block 702 to move forward and backward, on the second slide block 702, be fixed with cutter, this cutter is alloy knife, preferably centre drill, in order to improve flexibility, this drill bit can be also other forms, as milling cutter or cutter, can select according to different demands, in order to improve machining accuracy, be fixed with stabilising arrangement 8 at the arrival end of clamping device, this stabilising arrangement 8 comprises that two fixed idler whells 801 that are arranged on support 1 drive its pinch rollers 803 moving up and down with being positioned at directly over two fixed idler whells 801 and by idler wheel driving dynamic air cylinder 802, and the axis of fixed idler whell 801, pinch rollers 803 and clamping device is parallel, stuck under Action of Gravity Field in order to prevent from being positioned at the axle of hopper, in the present embodiment, also include Lifting Device, this Lifting Device is fixed on the bottom of hopper 1, Lifting Device comprises material ejection cylinder 901, supporting plate 902 and jacking block 903, one end of supporting plate 902 is hinged on hopper, the other end bottom of supporting plate 902 contacts with the inclined-plane on jacking block 903, the output shaft of material ejection cylinder 901 is connected with jacking block 903, be used for driving described jacking block 903 to seesaw, the jacking block seesawing can promote one end of supporting plate and rotate around hinge, thereby axle entirety is up lifted, avoid because axle too much causes the axle of below stuck, in order to improve greasy property, be fixed with pulley 904 in the bottom of supporting plate 902, pulley 904 contacts with the inclined-plane on jacking block 903, and this pulley can reduce friction, makes inclined-plane jack-up supporting plate more like a cork, too fast in order to prevent axial feed, in the present embodiment, also include the buffer 10 being fixed on support, this buffer 10 is positioned at the left end of the first slide block 701, when to left movement, can play buffering effect at the first slide block, in order to control radial displacement, be also provided with the locating piece for the second slide block is positioned in the rear end of support, in the present embodiment, this locating piece is cylinder.
Before work, axle to be processed is packed in hopper, when work, material ejection cylinder promotes jacking block and moves, and under the effect of jacking block, the axle that supporting plate is held in hopper moves upward, and the axle that prevents from being positioned at below is because pressure is excessive and cannot send, under Action of Gravity Field, be positioned at the chute that the axle of below is slipped into delivery sheet, under the promotion of feeding cylinder, this axle enters in clamping device through after stabilising arrangement, the spacing swivel nut (positioning step) that is positioned at chuck end plays position-limiting action, now, feeding cylinder resets, idler wheel driving dynamic air cylinder drives contact roller to move downward simultaneously, until compression axis, clamping device clamps simultaneously, and rotate under the driving of motor, then, follow rest action, under the effect of the first slider-actuated cylinder and the second slider-actuated cylinder, the cutter being positioned on slide block completes automatic location and completes feed processing, complete after processing, knife rest resets, pinch rollers and clamping device unclamp simultaneously, now, the action of discharging cylinder, drive discharging rod to eject the axle that is positioned at clamping device, thereby complete a process-cycle.
The utility model Shaft processing unit (plant), can carry out feeding, clamping, processing and discharging by auto-alignment, and be equipped with stabilising arrangement, can in process, guarantee its machining accuracy; Be provided with buffer, can reduce work noise, and can protect follow rest, improve service life; Be provided with Lifting Device, the axle that can prevent from being positioned at hopper is stuck, has improved operation stability, avoids dry running; And can, according to different demands, change different cutters, cut the many middle form processings of groove, face work and drill centers energy thereby complete, there is the function of a tractor serves several purposes, improve flexibility; Machining accuracy is high, and the axiality of cylindrical and centre bore, in 0.02 millimeter, has reduced the operation of traditional cylindrical grinding, thereby has greatly improved production efficiency and reduced production cost; The utility model Shaft processing unit (plant), simple in structure, easy to operate, can carry out multiple processing by auto-alignment, and working (machining) efficiency is high, automaticity is high.
The above is only preferred embodiment of the present utility model; should be understood that; for those skilled in the art; do not departing under the prerequisite of the utility model know-why; can also make some improvements and modifications, these improvements and modifications also should be considered as protection domain of the present utility model.

Claims (10)

1. a Shaft processing unit (plant), comprises support and control panel, it is characterized in that, also comprises:
Hopper, described hopper is fixedly mounted on described support, for splendid attire axle to be processed;
Pay-off, described pay-off is fixed on the port of export of described hopper, described pay-off comprises the transfer plate that is fixed on described hopper outlet end and end face and offers chute, and the end of described transfer plate is fixed with feeding cylinder, and the output of described feeding cylinder is fixed with push rod;
Clamping device, described clamping device includes the chuck that is positioned on same axis with described pay-off and is driven rotation by motor, on described chuck, is penetrated with holes for clamping, in described holes for clamping, is provided with positioning step;
Drawing mechanism, described drawing mechanism is fixed on described support and with described clamping device and is positioned on same axis, described drawing mechanism comprises discharging cylinder and is arranged on the discharging rod on described discharging cylinder output shaft, and described discharging rod extends in the holes for clamping of described clamping device;
Follow rest, described follow rest is between described clamping device and described pay-off, described follow rest comprises first slide block that can move left and right and is positioned on described the first slide block and second slide block that can move forward and backward, described support is provided with the first slider-actuated cylinder for driving described the first slide block to move left and right, on described the first slide block, be fixed with the second driving cylinder for driving described the second slide block to move forward and backward, on described the second slide block, be fixed with cutter.
2. Shaft processing unit (plant) as claimed in claim 1, it is characterized in that: the arrival end of described clamping device is fixed with stabilising arrangement, described stabilising arrangement comprises that two fixed idler whells that are arranged on described support drive its pinch rollers moving up and down with being positioned at described in two directly over fixed idler whell and by idler wheel driving dynamic air cylinder, and the axis of described fixed idler whell, pinch rollers and clamping device is parallel.
3. Shaft processing unit (plant) as claimed in claim 1, it is characterized in that: also comprise Lifting Device, described Lifting Device is fixed on the bottom of described hopper, described Lifting Device comprises material ejection cylinder, supporting plate and jacking block, one end of described supporting plate is hinged on described hopper, the other end bottom of described supporting plate contacts with the inclined-plane on described jacking block, and the output shaft of described material ejection cylinder is connected with described jacking block, for driving described jacking block to seesaw.
4. Shaft processing unit (plant) as claimed in claim 3, is characterized in that: the bottom of described supporting plate is fixed with pulley, and described pulley contacts with the inclined-plane on described jacking block.
5. Shaft processing unit (plant) as claimed in claim 1, is characterized in that: also include the buffer being fixed on described support, described buffer is positioned at the left end of described the first slide block.
6. Shaft processing unit (plant) as claimed in claim 1, is characterized in that: the rear end of described support is also provided with the locating piece for described the second slide block is positioned.
7. Shaft processing unit (plant) as claimed in claim 6, is characterized in that: described locating piece is cylinder.
8. Shaft processing unit (plant) as claimed in claim 1, is characterized in that: the chute at described transfer plate top is V-type groove.
9. the Shaft processing unit (plant) as described in claim 1 to 8 any one, is characterized in that: centered by described cutter, bore.
10. Shaft processing unit (plant) as claimed in claim 9, it is characterized in that: also include spacing swivel nut, described spacing swivel nut is threaded connection the end at described chuck, on described spacing swivel nut, offer and hold the through hole that described drawing mechanism passes, the poor formation positioning step of diameter of described through hole and described holes for clamping.
CN201420033520.8U 2014-01-20 2014-01-20 Full-automatic shaft machining device Expired - Fee Related CN203635991U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420033520.8U CN203635991U (en) 2014-01-20 2014-01-20 Full-automatic shaft machining device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420033520.8U CN203635991U (en) 2014-01-20 2014-01-20 Full-automatic shaft machining device

Publications (1)

Publication Number Publication Date
CN203635991U true CN203635991U (en) 2014-06-11

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Application Number Title Priority Date Filing Date
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104841993A (en) * 2015-06-01 2015-08-19 天津大学 Full-automatic valve rod square milling machine
CN105215778A (en) * 2015-11-03 2016-01-06 南岳电控(衡阳)工业技术有限公司 A kind of self-feeding for processing small shaft class part locating slot and clamping device
CN106181609A (en) * 2015-05-06 2016-12-07 无锡市东升自动化设备有限公司 A kind of handling equipment of cylinder class mandrel grinding machine
CN106334839A (en) * 2016-11-30 2017-01-18 湖南文昌新材科技股份有限公司 Casting Peeling Machine

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106181609A (en) * 2015-05-06 2016-12-07 无锡市东升自动化设备有限公司 A kind of handling equipment of cylinder class mandrel grinding machine
CN106181609B (en) * 2015-05-06 2019-03-05 无锡市东升自动化设备有限公司 A kind of handling equipment of cylinder class mandrel grinding machine
CN104841993A (en) * 2015-06-01 2015-08-19 天津大学 Full-automatic valve rod square milling machine
CN105215778A (en) * 2015-11-03 2016-01-06 南岳电控(衡阳)工业技术有限公司 A kind of self-feeding for processing small shaft class part locating slot and clamping device
CN105215778B (en) * 2015-11-03 2017-12-19 南岳电控(衡阳)工业技术股份有限公司 A kind of self-feeding and clamping device for processing small shaft class part locating slot
CN106334839A (en) * 2016-11-30 2017-01-18 湖南文昌新材科技股份有限公司 Casting Peeling Machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140611

Termination date: 20170120

CF01 Termination of patent right due to non-payment of annual fee