CN203635828U - Serration-type reinforcing cage processing jig frame - Google Patents
Serration-type reinforcing cage processing jig frame Download PDFInfo
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- CN203635828U CN203635828U CN201320734717.XU CN201320734717U CN203635828U CN 203635828 U CN203635828 U CN 203635828U CN 201320734717 U CN201320734717 U CN 201320734717U CN 203635828 U CN203635828 U CN 203635828U
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- moulding bed
- reinforcement cage
- steel reinforcement
- main muscle
- processing
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Abstract
The utility model discloses a serration-type reinforcing cage processing jig frame, and belongs to the field of reinforcing cage processing. The reinforcing cage processing jig frame comprises a plurality of strip-shaped jig frames arranged side by side, wherein each jig frame is divided, in the length direction, into a main reinforcement welding and forming area and a spiral reinforcement banding area; the tail part of one end, far away from the spiral reinforcement banding area, of the main reinforcement welding and forming area is an arc section, and the upper surface of the tail part is a rising arc; a plurality of notches matched with the interval and diameter of main reinforcements are formed at equal intervals in the upper surface of the main reinforcement welding and forming area, and the groove mouths in the jig frames are aligned one by one. The reinforcing cage processing jig frame provided by the utility model is uniform in distribution of the main reinforcements of the processed reinforcing cages and higher in the processing quality of the reinforcing cages; functional requirements of the reinforcing cages can be met when the processing progress of the reinforcing cages is accelerated; investment of the operating personnel and devices is reduced, and processing cost of the reinforcing cages is lowered.
Description
Technical field
The utility model belongs to steel reinforcement cage manufacture field, is applicable to all kinds of pile foundation steel bar cage processing.
Background technology
1) traditional steel reinforcement cage processing moulding bed:
Because steel reinforcement cage member is cylindrical, it is by many equally spaced main muscle, the multiple spacer ferrules that distribute and be welded and fixed with each main muscle along main muscle length direction, and be annulus and tie up the spiral bar that connects a main muscle and form, there is larger difficulty in spacing and the crudy of in construction, controlling the main muscle of steel reinforcement cage, so steel reinforcement cage processing moulding bed uses in steel reinforcement cage machine-shaping process carrying out, adopt steel moulding bed to position control, prevent that the main muscle processing of steel reinforcement cage spacing is inhomogeneous, welding quality is poor, avoids affecting a kind of works of construction speed and safety.It has, and the main muscle spacing of steel reinforcement cage of making after being shaped is accurate, termination flushes, and is conducive to the connection of rolling straight thread connector; Indeformable and strengthen the effect such as accurate positioning of stirrup when reinforcing bar cage hoisting.Steel reinforcement cage processing moulding bed is the important structure thing in drilled pile construction.Tradition steel reinforcement cage processing moulding bed adopts certain thickness steel plate scene or factory's setting-out cutting to form.After completing, handling to steel reinforcement cage processing place and angle steel is welded and fixed rear use.
2) limitation of traditional steel reinforcement cage processing moulding bed:
1, because existing moulding bed is semicircular arc-shaped, the main muscle of steel reinforcement cage the first half cannot be located on moulding bed, need take manually to locate with steel tape unwrapping wire, and moulding bed can only be got partial action, the main muscle skewness, not straight that causes the above part of moulding bed, presentation quality is poor;
2, electric welder and the steel flxer operation that mixes, can not form continuous productive process, causes construction speed slower;
3, labor intensive is more;
4, because steel reinforcement cage can not rotate on moulding bed, causing part weld seam is overhead weld, and welding quality is poor;
5, under steel reinforcement cage, moulding bed must adopt crane lifting, and construction cost is high;
6, moulding bed can only position part reinforcing bar.
Utility model content
The purpose of this utility model is: all main muscle of steel reinforcement cage that propose a kind of processing are evenly distributed, the crudy of steel reinforcement cage is higher, can in the situation that accelerating steel reinforcement cage processing progress, meet its functional requirement, reduce the input of construction operation personnel and equipment, reduced the steel reinforcement cage processing moulding bed of steel reinforcement cage processing cost.
The utility model object realizes by following technical proposals:
A kind of serration type steel reinforcement cage processing moulding bed, comprise the moulding bed of the some strips that are arranged side by side, described moulding bed is divided into main muscle welding, shaping area and spiral bar colligation district along its length, and described main muscle welding, shaping area are an arc section away from described spiral bar colligation district one end afterbody, and its upper surface is circular arc and rises; The notch that described main muscle welds, shaping area upper surface equidistantly offers some and main muscle spacing and diameter mates, the described notch between each moulding bed aligns one by one.
As selection, described moulding bed spiral bar colligation district also connects a ramp having a down dip away from one end of described main muscle welding, shaping area, and the end in ramp is provided with the interim storage area of a steel reinforcement cage, and the end of the interim storage area of described steel reinforcement cage is provided with baffle plate.
As selection, described baffle plate is detachable.
In such scheme, dismountable baffle plate make the steel reinforcement cage of moulding if desired can be directly manually from the interim storage area of steel reinforcement cage roll out for.
As selection, described moulding bed is horizontally disposed, and between each moulding bed, be parallel to each other and upper surface concordant.
As selection, described arc section upper surface is one 45 ° of circular arcs.
As selection, described moulding bed is made up of moulding bed body and the bracket that supports described moulding bed body.
As selection, described moulding bed body is a steel plate.
As selection, the interim storage area of described steel reinforcement cage is a straight location.
The main scheme of aforementioned the utility model and each further selection scheme thereof can independent assortment to form multiple schemes, be that the utility model can adopt and claimed scheme.In the utility model, each selection can be selected any combination with main scheme and other, and those skilled in the art can understand there is multiple combination according to prior art and common practise after understanding the utility model scheme, do not do exhaustive at this.
The utility model can guarantee that whole steel reinforcement cage all utilizes moulding bed to position making; Utilize serration type steel reinforcement cage processing moulding bed, the workman that can realize the different work posts such as electric welder, steel flxer separates operation, realize streamlined operation, guarantee that electric welder all carries out main muscle and spacer ferrule welding under comfortable angle, and all main muscle are evenly distributed, and have improved the crudy of steel reinforcement cage, thereby in the situation that accelerating steel reinforcement cage processing progress, meet its functional requirement, and then the input of minimizing construction operation personnel and equipment, reduce steel reinforcement cage processing cost.
The beneficial effects of the utility model: this device has overcome that prior device labor intensive is large, construction speed is slow, adopt moulding bed under crane lifting, can not form specialization, flowing water construction, construction cost is higher, the shortcomings such as the main muscle skewness of part, use the method, can reduce the input of construction operation personnel and equipment, degree of progress speed, each work post of reinforcing bar is separated operation, make stirrup location, the welding of main muscle, tie hoop colligation form operation specialization, all main muscle are evenly distributed, and construction quality is guaranteed.
Accompanying drawing explanation
Fig. 1 is the serration type steel reinforcement cage processing moulding bed elevational schematic view of the utility model embodiment;
Fig. 2 is the serration type steel reinforcement cage processing moulding bed floor map of the utility model embodiment;
Fig. 3 is that the serration type steel reinforcement cage processing moulding bed of the utility model embodiment uses view;
Wherein 1 is that moulding bed body, 2 is that bracket, 3 is that main muscle, 4 is that notch, 5 is that ramp, 6 is that the interim storage area of steel reinforcement cage, 7 is that baffle plate, 11 is that main muscle welding, shaping area, 12 are that spiral bar colligation district, 13 is arc section.
The specific embodiment
Following non-limiting examples is used for illustrating the utility model.
As shown in Figures 1 to 3, a kind of serration type steel reinforcement cage processing moulding bed, comprise the moulding bed of the some strips that are arranged side by side, moulding bed is made up of the bracket 2 of moulding bed body 1 and support jig body 1, moulding bed body 1 is a steel plate, bracket 2 is made for shaped steel, moulding bed is divided into main muscle welding, shaping area 11 and spiral bar colligation district 12 along its length, and main muscle welding, shaping area 11 are an arc section 13 away from spiral bar colligation district 12 one end afterbodys, its upper surface is circular arc and rises, and arc section 13 upper surfaces are one 45 ° of circular arcs; Moulding bed is horizontally disposed, and between each moulding bed, be parallel to each other and upper surface concordant; The notch 4 that main muscle welds, shaping area 11 upper surfaces equidistantly offer some and main muscle 3 spacing and diameter mates, the notch 4 between each moulding bed aligns one by one.Moulding bed spiral bar colligation district 12 away from main muscle weld, one end of shaping area 11 also connects a ramp having a down dip 5, the end in ramp 5 is provided with the interim storage area 6 of a steel reinforcement cage, the interim storage area 6 of steel reinforcement cage is a straight location, and the end of the interim storage area 6 of steel reinforcement cage is provided with baffle plate 7, and baffle plate 7 is detachable.
As shown in Figure 3, the construction method of aforementioned serration type steel reinforcement cage processing moulding bed, comprises the following steps successively:
1) in the notch 4 of the main muscle welding of each moulding bed, shaping area 11, place one by one the each main muscle 3 that needs welding, same main muscle 3 is placed in the same notch 4 that each moulding bed is corresponding;
2) first to being placed on main muscle welding, main muscle 3 on the arc section 13 of shaping area 11 welds with spacer ferrule, main muscle 3 on arc section 13 rolls towards spiral bar colligation district 12 after having welded with spacer ferrule, and successively by main muscle welding, each main muscle on shaping area 11 3 equidistantly welds with spacer ferrule, roll and weld successively successively, until main muscle 3 spacing of all steel reinforcement cages are according to designing requirement discharge welding, complete and termination flushes, finally be rolled to spiral bar colligation district 12, carry out the colligation of tie hoop, after the colligation of spiral bar colligation district 12 tie hoops, required steel reinforcement cage is moulding.
3) steel reinforcement cage after moulding is rolled to the interim storage area 6 of steel reinforcement cage through ramp 5 by baffle plate 7 backstops, each steel reinforcement cage naturally successively proper alignment at any time.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in protection domain of the present utility model.
Claims (8)
1. a serration type steel reinforcement cage processing moulding bed, it is characterized in that: the moulding bed that comprises the some strips that are arranged side by side, described moulding bed is divided into main muscle welding, shaping area and spiral bar colligation district along its length, and described main muscle welding, shaping area are an arc section away from described spiral bar colligation district one end afterbody, and its upper surface is circular arc and rises; The notch that described main muscle welds, shaping area upper surface equidistantly offers some and main muscle spacing and diameter mates, the described notch between each moulding bed aligns one by one.
2. serration type steel reinforcement cage processing moulding bed as claimed in claim 1, it is characterized in that: described moulding bed spiral bar colligation district also connects a ramp having a down dip away from one end of described main muscle welding, shaping area, the end in ramp is provided with the interim storage area of a steel reinforcement cage, and the end of the interim storage area of described steel reinforcement cage is provided with baffle plate.
3. serration type steel reinforcement cage processing moulding bed as claimed in claim 2, is characterized in that: described baffle plate is detachable.
4. serration type steel reinforcement cage as claimed in claim 1 processing moulding bed, is characterized in that: described moulding bed is horizontally disposed, and between each moulding bed, be parallel to each other and upper surface concordant.
5. serration type steel reinforcement cage processing moulding bed as claimed in claim 1, is characterized in that: described arc section upper surface is one 45 ° of circular arcs.
6. serration type steel reinforcement cage as claimed in claim 1 processing moulding bed, is characterized in that: described moulding bed is made up of moulding bed body and the bracket that supports described moulding bed body.
7. serration type steel reinforcement cage processing moulding bed as claimed in claim 1, is characterized in that: described moulding bed body is a steel plate.
8. serration type steel reinforcement cage processing moulding bed as claimed in claim 1, is characterized in that: the interim storage area of described steel reinforcement cage is a straight location.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320734717.XU CN203635828U (en) | 2013-11-20 | 2013-11-20 | Serration-type reinforcing cage processing jig frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320734717.XU CN203635828U (en) | 2013-11-20 | 2013-11-20 | Serration-type reinforcing cage processing jig frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203635828U true CN203635828U (en) | 2014-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320734717.XU Expired - Fee Related CN203635828U (en) | 2013-11-20 | 2013-11-20 | Serration-type reinforcing cage processing jig frame |
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| Country | Link |
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| CN (1) | CN203635828U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586374A (en) * | 2013-11-20 | 2014-02-19 | 中交二航局第四工程有限公司 | Serration-type steel reinforcement cage machining jig frame and construction method thereof |
| CN106141045A (en) * | 2016-08-26 | 2016-11-23 | 中交路桥建设有限公司 | A kind of device for molding reinforcement cage and method |
-
2013
- 2013-11-20 CN CN201320734717.XU patent/CN203635828U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103586374A (en) * | 2013-11-20 | 2014-02-19 | 中交二航局第四工程有限公司 | Serration-type steel reinforcement cage machining jig frame and construction method thereof |
| CN103586374B (en) * | 2013-11-20 | 2015-10-21 | 中交二航局第四工程有限公司 | A kind of serration type steel reinforcement cage processing moulding bed and construction method thereof |
| CN106141045A (en) * | 2016-08-26 | 2016-11-23 | 中交路桥建设有限公司 | A kind of device for molding reinforcement cage and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140611 Termination date: 20171120 |