CN203622671U - Diamond numerical-control swing multi-wire cutting and squaring machine - Google Patents
Diamond numerical-control swing multi-wire cutting and squaring machine Download PDFInfo
- Publication number
- CN203622671U CN203622671U CN201320824490.8U CN201320824490U CN203622671U CN 203622671 U CN203622671 U CN 203622671U CN 201320824490 U CN201320824490 U CN 201320824490U CN 203622671 U CN203622671 U CN 203622671U
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- retractable cable
- cutting
- tension
- frame
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Abstract
The utility model discloses a diamond numerical-control swing multi-wire cutting and squaring machine. The diamond numerical-control swing multi-wire cutting and squaring machine comprises a rack and further comprises a first take-up and pay-off mechanism, a second take-up and pay-off mechanism, a cutting machine head, a lifting mechanism and a rotary workbench. The first take-up and pay-off mechanism and the second take-up and pay-off mechanism are arranged at one end of the rack, the first take-up and pay-off mechanism is arranged over the second take-up and pay-off mechanism, the cutting machine head and the rotary workbench are arranged at the other end of the rack, and the cutting machine head is arranged over the rotary workbench. The two take-up and pay-off mechanisms are arranged on two layers in the vertical direction, reel take-up and pay-off and axial wiring are carried out at the same time, so that the whole machine is more compact in structure, the cutting machine head can swing in a small amplitude in the cutting process, the cutting efficiency can be improved easily, and a workpiece can be clamped conveniently in a mode that the cutting machine head arranged above the workpiece.
Description
Technical field
The utility model relates to sapphire special cutting device technical field, and particularly multi-wire saw excavation machine is waved in a kind of diamond numerical control.
Background technology
The Mohs' hardness of sapphire monocrystal is 9, and its hardness is only second to diamond, is to cut with the circular saw bit that is coated with diamond particles so mostly for a long time.In order to obtain good surface quality, sapphire monocrystal also adopts the interior round type blade and the scroll saw that are coated with diamond particles to cut.Simultaneously the thickness of circular saw bit the thinnest also more than 1mm, add man-hour sapphire monocrystal waste of material serious.And the saw kerf of diamond fretsaw is only 0.2-0.4mm, so adopt diamond fretsaw can reduce waste of raw materials.
When taking sapphire as Raw material processing product, usually need to use cutting off machine to cut sapphire, the cutting machine of the disclosed employing diamond fretsaw of prior art has following defect:
1, the Liang Ge retractable cable mechanism of cutting machine is separately positioned on the two ends of frame, and cutting machine complete machine structure is loose, bulky.
2, because the hardness of sapphire monocrystal is high, even it is cut with diamond wire, cutting efficiency is also still very low, when particularly large in cut workpiece cross section, pressure suffered in workpiece unit are is little, cutting efficiency is particularly low, and the disclosed cutting machine of prior art can not cut in the mode of waving.
3, the disclosed cutting machine of prior art be adopt workpiece upper cutting head under cutting mode, clamping workpiece inconvenience.
Utility model content
For solving the problems of the technologies described above, the utility model provides a kind of diamond numerical control to wave multi-wire saw excavation machine, makes cutting off machine complete machine structure compacter to reach, and reduces machine volume, and promotes cutting efficiency, facilitates the object of clamping workpiece.
For achieving the above object, the technical solution of the utility model is as follows:
Multi-wire saw excavation machine is waved in a kind of diamond numerical control, comprises frame, also comprises the first retractable cable mechanism, the second retractable cable mechanism, cutting head, elevating mechanism and rotary table.
Described the first retractable cable mechanism and described the second retractable cable mechanism are arranged on one end of described frame, described the first retractable cable mechanism be arranged on described the second retractable cable mechanism directly over, described cutting head and described rotary table are arranged on the other end of described frame, described cutting head be arranged on described rotary table directly over.
Described elevating mechanism comprises the lifting motor, the first decelerator and the screw mandrel that set gradually from top to bottom.
Described cutting head comprises the slide plate being connected with described screw mandrel, also comprise and wave frame, the described frame of waving is connected with described slide plate by the circular arc line rail arranging on described slide plate and the swinging axle that is arranged on described circular arc line rail circle centre position, on described slide plate, be coaxially arranged with servomotor, the second decelerator and gear, described in wave frame and be provided with the arc-shaped rack being meshed with the groove of described gear.
The described frame lower of waving is arranged with two groups of cutting assemblies about described swinging axle, described in wave upper rack and be provided with wire-winding unit.
Preferably, described cutting assembly comprises cutting roller and roller drive motors, between described cutting roller and described roller drive motors by belt wheel and belt transmission.
Preferably, described wire-winding unit comprises two groups of parallel conductive wheels that are separately positioned on two described cutting assembly tops, and the axis of described parallel conductive wheels is parallel with the axis of described cutting roller.
Preferably, described the first retractable cable mechanism comprises the first retractable cable assembly and the first tension adjustment assembly that is positioned at described the first retractable cable assembly top.
The First Line cylinder that described the first retractable cable assembly comprises the first retractable cable motor and arranges with described the first retractable cable motor coaxle.
Described the first tension adjustment assembly comprises the first tension arm, and described first tension arm one end is connected with the first tension motor, and the described first tension arm other end is connected with the first straining pulley.
Preferably, described the second retractable cable mechanism comprises the second retractable cable assembly and the second tension adjustment assembly that is positioned at described the second retractable cable assembly top.
The second line cylinder that described the second retractable cable assembly comprises the second retractable cable motor and arranges with described the second retractable cable motor coaxle.
Described the second tension adjustment assembly comprises the second tension arm, and described second tension arm one end is connected with the second tension motor, and the described second tension arm other end is connected with the second straining pulley.
Pass through technique scheme, a kind of diamond numerical control that the utility model provides is waved multi-wire saw excavation machine and is provided with Liang Ge retractable cable mechanism, Liang Ge retractable cable mechanism adopts double-deck layout in vertical direction, and the mode that adopts line wheel retractable cable and axial wiring simultaneously to carry out, make complete machine structure compacter, contribute to reduce machine volume, cutting head can swing by a small margin in cutting process, contribute to promote cutting efficiency, adopt cutting head upper workpiece under cutting mode facilitate clamping workpiece.
Brief description of the drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, will the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below.
Fig. 1 is the structural representation that multi-wire saw excavation machine is waved in the disclosed a kind of diamond numerical control of the utility model embodiment;
Fig. 2 is the structural representation of cutting head;
Fig. 3 is the structural representation of cutting assembly;
Fig. 4 is the structural representation of the first retractable cable mechanism and the second retractable cable mechanism.
The represented corresponding component title of numeral in figure:
1, frame 2, the first 2-1 of retractable cable mechanism, the first retractable cable motor 2-2, First Line cylinder 2-3, the first tension arm 2-4, the first tension motor 2-5, the first straining pulley 3, the second 3-1 of retractable cable mechanism, the second retractable cable motor 3-2, the second line cylinder 3-3, the second tension arm 3-4, the second tension motor 3-5, the second straining pulley 4, elevating mechanism 5, rotary table 6, cutting head 6-1, slide plate 6-2, wave frame 6-3, circular arc line rail 6-4, swinging axle 6-5, servomotor 6-6, the second decelerator 6-7, gear 6-8, arc-shaped rack 6-9, cutting assembly 6-9-1, cutting roller 6-9-2, roller drive motors 6-10, wire-winding unit 7, vertical guide idlers group.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described.
According to Fig. 1, the utility model provides a kind of diamond numerical control to wave multi-wire saw excavation machine, comprise frame (1), also comprise the first retractable cable mechanism (2), the second retractable cable mechanism (3), cutting head (6), elevating mechanism (4) and rotary table (5).
The first retractable cable mechanism and the second retractable cable mechanism are arranged on one end of frame, the first retractable cable mechanism be arranged on the second retractable cable mechanism directly over, Liang Ge retractable cable mechanism adopts double-deck layout in vertical direction, makes the structure of complete machine compacter.Cutting head and rotary table are arranged on the other end of frame, cutting head be arranged on rotary table directly over.Workpiece is fixed on rotary table, and the cutting head that is wound with diamond wire has moved the cutting to workpiece from top to bottom, facilitates clamping workpiece.
Elevating mechanism comprises the lifting motor, the first decelerator and the screw mandrel that set gradually from top to bottom.
According to Fig. 4, the first retractable cable mechanism comprises the first retractable cable assembly and is positioned at the first tension adjustment assembly of the first retractable cable assembly top.The First Line cylinder (2-2) that the first retractable cable assembly comprises the first retractable cable motor (2-1) and arranges with the first retractable cable motor coaxle.The first tension adjustment assembly comprises the first tension arm (2-3), and first tension arm one end is connected with the first tension motor (2-4), and the first tension arm other end is connected with the first straining pulley (2-5).
The second retractable cable mechanism comprises the second retractable cable assembly and is positioned at the second tension adjustment assembly of the second retractable cable assembly top.The second line cylinder (3-2) that the second retractable cable assembly comprises the second retractable cable motor (3-1) and arranges with the second retractable cable motor coaxle.The second tension adjustment assembly comprises the second tension arm (3-3), and second tension arm one end is connected with the second tension motor (3-4), and the second tension arm other end is connected with the second straining pulley (3-5).
According to Fig. 2 to 3, cutting head comprises the slide plate (6-1) being connected with screw mandrel, also comprise and wave frame (6-2), waving frame is connected with slide plate by the circular arc line rail (6-3) arranging on slide plate and the swinging axle (6-4) that is arranged on circular arc line rail circle centre position, on slide plate, be coaxially arranged with servomotor (6-5), the second decelerator (6-6) and gear (6-7), wave frame and be provided with the arc-shaped rack (6-8) being meshed with the groove of gear.Slide plate can move up and down with waving frame under the transmission of screw mandrel, waving frame, under the driving of servomotor, can to do maximum be swinging back and forth of 7 degree, swing in cutting process pressure suffered in workpiece unit are large, be more conducive to cut large-area workpiece.
Wave frame lower and be arranged with two groups of cutting assemblies (6-9) about swinging axle, wave upper rack and be provided with wire-winding unit (6-10).Cutting assembly comprises cutting roller (6-9-1) and roller drive motors (6-9-2), cuts between roller and roller drive motors by belt wheel and belt transmission.
Wire-winding unit comprises two groups of parallel conductive wheels that are separately positioned on two cutting assembly tops, and the axis of parallel conductive wheels is parallel with the axis of cutting roller.In the frame above wire-winding unit end of incoming cables and leading-out terminal, be fixedly installed respectively two vertical guide idlers groups (7).Vertical guide idlers group is made up of two orthogonal guide wheels, for changing the moving direction of diamond wire.
The cutting method of cutting head be utilize diamond wire on workpiece at a high speed back and forth or single-way moving, the diamond wire of parallel distribution is pressed to workpiece, by work piece cut slabbing, again the workpiece of sheet is rotated to corresponding angle by rotary table, cutting head moves down cutting again, by shapes such as work piece cut squarely, rhombuses.
A kind of diamond numerical control that the utility model provides is waved multi-wire saw excavation machine and is provided with Liang Ge retractable cable mechanism, Liang Ge retractable cable mechanism adopts double-deck layout in vertical direction, and the mode that adopts line wheel retractable cable and axial wiring simultaneously to carry out, make complete machine structure compacter, contribute to reduce machine volume, cutting head can swing by a small margin in cutting process, contributes to promote cutting efficiency, adopt cutting head upper workpiece under cutting mode facilitate clamping workpiece.
Disclosed a kind of diamond numerical control is waved to the above-mentioned explanation of multi-wire saw excavation machine embodiment, make professional and technical personnel in the field can realize or use the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiment, General Principle as defined herein can, in the situation that not departing from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (5)
1. a multi-wire saw excavation machine is waved in diamond numerical control, comprises frame, it is characterized in that: also comprise the first retractable cable mechanism, the second retractable cable mechanism, cutting head, elevating mechanism and rotary table;
Described the first retractable cable mechanism and described the second retractable cable mechanism are arranged on one end of described frame, described the first retractable cable mechanism be arranged on described the second retractable cable mechanism directly over, described cutting head and described rotary table are arranged on the other end of described frame, described cutting head be arranged on described rotary table directly over;
Described elevating mechanism comprises the lifting motor, the first decelerator and the screw mandrel that set gradually from top to bottom;
Described cutting head comprises the slide plate being connected with described screw mandrel, also comprise and wave frame, the described frame of waving is connected with described slide plate by the circular arc line rail arranging on described slide plate and the swinging axle that is arranged on described circular arc line rail circle centre position, on described slide plate, be coaxially arranged with servomotor, the second decelerator and gear, described in wave frame and be provided with the arc-shaped rack being meshed with the groove of described gear;
The described frame lower of waving is arranged with two groups of cutting assemblies about described swinging axle, described in wave upper rack and be provided with wire-winding unit.
2. multi-wire saw excavation machine is waved in a kind of diamond numerical control according to claim 1, it is characterized in that: described cutting assembly comprises cutting roller and roller drive motors, between described cutting roller and described roller drive motors by belt wheel and belt transmission.
3. multi-wire saw excavation machine is waved in a kind of diamond numerical control according to claim 2, it is characterized in that: described wire-winding unit comprises two groups of parallel conductive wheels that are separately positioned on two described cutting assembly tops, and the axis of described parallel conductive wheels is parallel with the axis of described cutting roller.
4. multi-wire saw excavation machine is waved in a kind of diamond numerical control according to claim 1, it is characterized in that: described the first retractable cable mechanism comprises the first retractable cable assembly and is positioned at the first tension adjustment assembly of described the first retractable cable assembly top;
The First Line cylinder that described the first retractable cable assembly comprises the first retractable cable motor and arranges with described the first retractable cable motor coaxle;
Described the first tension adjustment assembly comprises the first tension arm, and described first tension arm one end is connected with the first tension motor, and the described first tension arm other end is connected with the first straining pulley.
5. multi-wire saw excavation machine is waved in a kind of diamond numerical control according to claim 1, it is characterized in that: described the second retractable cable mechanism comprises the second retractable cable assembly and is positioned at the second tension adjustment assembly of described the second retractable cable assembly top;
The second line cylinder that described the second retractable cable assembly comprises the second retractable cable motor and arranges with described the second retractable cable motor coaxle;
Described the second tension adjustment assembly comprises the second tension arm, and described second tension arm one end is connected with the second tension motor, and the described second tension arm other end is connected with the second straining pulley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320824490.8U CN203622671U (en) | 2013-12-13 | 2013-12-13 | Diamond numerical-control swing multi-wire cutting and squaring machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320824490.8U CN203622671U (en) | 2013-12-13 | 2013-12-13 | Diamond numerical-control swing multi-wire cutting and squaring machine |
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| Publication Number | Publication Date |
|---|---|
| CN203622671U true CN203622671U (en) | 2014-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201320824490.8U Expired - Fee Related CN203622671U (en) | 2013-12-13 | 2013-12-13 | Diamond numerical-control swing multi-wire cutting and squaring machine |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191535A (en) * | 2014-09-19 | 2014-12-10 | 高本龙 | Swing type sapphire cutting machine |
| CN104325568A (en) * | 2014-10-24 | 2015-02-04 | 苏州市汇峰机械设备有限公司 | Swing cutting power head |
| CN104552633A (en) * | 2014-12-22 | 2015-04-29 | 无锡上机数控股份有限公司 | Numerical control diamond wire sapphire squarer |
| CN104552634A (en) * | 2014-12-22 | 2015-04-29 | 无锡上机数控股份有限公司 | Novel numerically-controlled diamond wire sapphire slicer |
| CN104647622A (en) * | 2015-02-11 | 2015-05-27 | 苏州硅峰太阳能科技有限公司 | Oscillating efficient multi-thread squarer for silicon ingot |
| CN104723469A (en) * | 2015-03-23 | 2015-06-24 | 无锡上机数控股份有限公司 | Numerical control sapphire multi-station single wire squarer |
| CN105563674A (en) * | 2016-02-24 | 2016-05-11 | 浙江晶盛机电股份有限公司 | Diamond wire polycrystalline silicon ingot squarer |
| CN105729644A (en) * | 2016-03-31 | 2016-07-06 | 上虞晶信机电科技有限公司 | Diamond wire feeding device for silicon single crystal rod |
| CN105751389A (en) * | 2015-11-25 | 2016-07-13 | 湖北柳盛电子设备有限公司 | Overall structure of superhard material cutting machine |
| CN105751394A (en) * | 2015-11-25 | 2016-07-13 | 湖北柳盛电子设备有限公司 | Special multifunctional operating platform for superhard material cutting machine |
| CN105799067A (en) * | 2016-04-22 | 2016-07-27 | 北京微纳精密机械有限公司 | Novel endless diamond wire saw machine tool |
| CN105818285A (en) * | 2016-05-23 | 2016-08-03 | 上海日进机床有限公司 | Silicon rod squarer |
| CN108943462A (en) * | 2018-08-07 | 2018-12-07 | 无锡斯达新能源科技股份有限公司 | It is multi-thread to wave silicon rod cutting machine |
| WO2021147566A1 (en) * | 2020-01-20 | 2021-07-29 | 泰州市晨虹数控设备制造有限公司 | Dual-swing line cutting machine tool |
-
2013
- 2013-12-13 CN CN201320824490.8U patent/CN203622671U/en not_active Expired - Fee Related
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191535A (en) * | 2014-09-19 | 2014-12-10 | 高本龙 | Swing type sapphire cutting machine |
| CN104325568A (en) * | 2014-10-24 | 2015-02-04 | 苏州市汇峰机械设备有限公司 | Swing cutting power head |
| CN104552633A (en) * | 2014-12-22 | 2015-04-29 | 无锡上机数控股份有限公司 | Numerical control diamond wire sapphire squarer |
| CN104552634A (en) * | 2014-12-22 | 2015-04-29 | 无锡上机数控股份有限公司 | Novel numerically-controlled diamond wire sapphire slicer |
| CN104552633B (en) * | 2014-12-22 | 2024-01-12 | 弘元绿色能源股份有限公司 | Numerical control diamond wire sapphire squarer |
| CN104647622A (en) * | 2015-02-11 | 2015-05-27 | 苏州硅峰太阳能科技有限公司 | Oscillating efficient multi-thread squarer for silicon ingot |
| CN104723469A (en) * | 2015-03-23 | 2015-06-24 | 无锡上机数控股份有限公司 | Numerical control sapphire multi-station single wire squarer |
| CN105751394A (en) * | 2015-11-25 | 2016-07-13 | 湖北柳盛电子设备有限公司 | Special multifunctional operating platform for superhard material cutting machine |
| CN105751389A (en) * | 2015-11-25 | 2016-07-13 | 湖北柳盛电子设备有限公司 | Overall structure of superhard material cutting machine |
| CN105563674A (en) * | 2016-02-24 | 2016-05-11 | 浙江晶盛机电股份有限公司 | Diamond wire polycrystalline silicon ingot squarer |
| CN105729644A (en) * | 2016-03-31 | 2016-07-06 | 上虞晶信机电科技有限公司 | Diamond wire feeding device for silicon single crystal rod |
| CN105799067A (en) * | 2016-04-22 | 2016-07-27 | 北京微纳精密机械有限公司 | Novel endless diamond wire saw machine tool |
| CN105818285A (en) * | 2016-05-23 | 2016-08-03 | 上海日进机床有限公司 | Silicon rod squarer |
| CN108943462A (en) * | 2018-08-07 | 2018-12-07 | 无锡斯达新能源科技股份有限公司 | It is multi-thread to wave silicon rod cutting machine |
| WO2021147566A1 (en) * | 2020-01-20 | 2021-07-29 | 泰州市晨虹数控设备制造有限公司 | Dual-swing line cutting machine tool |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140604 Termination date: 20141213 |
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| EXPY | Termination of patent right or utility model |