CN203621046U - 一种可自动排气的小型油罐清洗设备 - Google Patents
一种可自动排气的小型油罐清洗设备 Download PDFInfo
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Abstract
本实用新型涉及一种清洗设备,尤其涉及一种可自动排气的小型油罐清洗设备。包括循环泵送模块、换热旋离模块、清洗枪,所述循环泵送模块与所述换热旋离模块连接,所述换热旋离模块与所述清洗枪连接,所述循环泵送模块包括真空抽吸装置,所述真空抽吸装置包括真空罐、水环真空泵、气水分离罐、自动阀、真空罐排气管,所述真空罐通过管道与所述水环真空泵连接,所述水环真空泵通过管道与所述气水分离罐连接,所述真空罐上安装有所述真空罐排气管,所述真空罐排气管上安装有所述自动阀。本实用新型的有益效果是:装置结构简单,操作方便,有利于方便调整真空罐内的真空度和真空罐内的液位高度。
Description
技术领域
本实用新型涉及一种清洗设备,尤其涉及一种可自动排气的小型油罐清洗设备。
背景技术
目前油罐清洗设备主要针对于大型原油储罐,工艺复杂,设备投资大,而对于一万方以下小型油罐较多采用人工清洗的方式,存在着清洗周期较长、安全系数较低等问题。由于油罐内油品存在液位过低过于粘稠等情况,不容易被离心泵抽吸,因此多采用真空抽吸装置中的真空泵和真空罐配套进行抽吸。油罐机械清洗作业过程中,真空抽吸装置在开启后,经常出现真空罐内液位超高的情况,真空罐内液位超高需要通过排气阀吸气,降低真空罐内的真空度,从而降低液位,由于该操作手动控制会对真空罐真空度产生较大波动,很难达到对真空度的要求。
实用新型内容
本实用新型所要解决的技术问题是提供一种可自动排气的小型油罐清洗设备,克服了真空罐内真空度控制困难的缺陷。
本实用新型解决上述技术问题的技术方案如下:一种可自动排气的小型油罐清洗设备,包括循环泵送模块、换热旋离模块、清洗枪,所述循环泵送模块与所述换热旋离模块连接,所述换热旋离模块与所述清洗枪连接,所述循环泵送模块包括真空抽吸装置,所述真空抽吸装置包括真空罐、水环真空泵、气水分离罐、自动阀、真空罐排气管,所述真空罐通过管道与所述水环真空泵连接,所述水环真空泵通过管道与所述气水分离罐连接,所述真空罐上安装有所述真空罐排气管,所述真空罐排气管上安装有所述自动阀。
进一步,还包括蒸汽及保护气发生模块、油水分离模块,所述蒸汽及保护气发生模块与所述油水分离模块、所述换热旋离模块连接。
进一步,所述热换旋离模块包括热交换器、旋流器,所述热交换器通过管道与所述旋流器连接,所述旋流器通过管道与所述清洗枪连接。
本实用新型的有益效果是:装置结构简单,操作方便,有利于方便调整真空罐内的真空度和真空罐内的液位高度。
附图说明
图1为本实用新型的可自动排气的小型油罐清洗设备的结构示意图。
附图中,各标号所代表的部件列表如下:
1、循环泵送模块,2、真空抽吸装置,3、清洗枪,4、换热旋离模块,5、油水分离模块,6、蒸汽及保护气发生模块,7、真空罐,8、水环真空泵,9、气水分离罐,10、真空罐排气管,11、自动阀,12、热交换器,13、旋流器。
具体实施方式
以下结合附图对本实用新型的原理和特征进行描述,所举实例只用于解释本实用新型,并非用于限定本实用新型的范围。
如图1所示,本实用新型包括循环泵送模块1、换热旋离模块4、清洗枪3,循环泵送模块1与换热旋离模块4连接,换热旋离模块4与清洗枪3连接。循环泵送模块1包括真空抽吸装置2,真空抽吸装置2可以从待清洗油罐中抽取待清洗油罐罐底油泥,为循环泵送模块1内的两套石油化工流程泵装置提供一定的液位,两套石油化工流程泵装置分别负责抽吸泵送功能和循环泵送功能。
本实用新型还包括蒸汽及保护气发生模块6、油水分离模块5,蒸汽及保护气发生模块6与油水分离模块5、换热旋离模块4连接。蒸汽及保护气发生模块6内分别设有与燃油、清水连通的管道,燃油、清水通过管道输送到蒸汽及保护气发生模块6内产生惰性保护气体和蒸汽,为整个流程提供惰性保护气体和蒸汽热量。油水分离模块5包括分离腔、分离器,油水分离腔内可通入蒸汽进行升温,可为清洗流程提供温水,也能为油水分离提供空间和时间的缓冲;分离器通过设备将油水分离腔内的上层油层分离出来进行回收。
循环泵送模块1包括真空抽吸装置2,真空抽吸装置2包括真空罐7、水环真空泵8、气水分离罐9、自动阀11、真空罐排气管10,真空罐7通过管道与水环真空泵8连接,水环真空泵8通过管道与气水分离罐9连接,真空罐7上安装有真空罐排气管10,真空罐排气管10上安装有自动阀11。采用自动阀11可以避免当真空罐7内液位过高时,需要频繁开启阀门泄压的问题,同时采用自动阀11也可以避免当真空罐7内压力不够时,需要多次调整才能使得真空罐7内的液位到达要求的高度。
循环泵送模块1、蒸汽及保护气发生模块6、换热旋离模块4、油水分离模块5采用的均为橇装模式(所谓的橇装模式是设备框架和设备整体组合的一种形式,是指已经将阀门、泵等设备安装到一起的一个整体式集合,与系统上其他设备连接时,无需再在中间安装阀门、仪表等设备,只需用管线连接各模块即可)。循环泵送模块1、蒸汽及保护气发生模块6、换热旋离模块4、油水分离模块5采用橇装模式,一方面各个模块之间可以拆分,方便运输,同时设备之间由管线连接,可以根据不同情况进行不同方案的连接来满足相关清洗工作。
换热旋离模块4包括热交换器12、旋流器13,热交换器12通过管道与旋流器13连接,旋流器13通过管道与清洗枪3连接。旋流器13用于分离同种油中的固相物质,旋流器13可以在清洗过程中同时清除清洗液中的杂质,保护油的品质。
其工作过程为:
针对于原油储罐的清洗,根据储罐内的油品情况,一般采用同种类油品对储罐进行清洗,以减少储罐内油泥,然后采用温水清洗清除罐内残油。方法步骤如下:首先,开启蒸汽及保护气发生模块6,向待清洗油罐内注入惰性保护性气体,使罐内氧气含量降到爆炸极限以下;然后,借用邻近罐中同种类油品,通过循环泵送模块1的抽吸泵送功能和换热旋离模块4的热交换器12给借用的油品进行加热泵送,通过喷枪对储罐内油泥进行冲击、溶解、流化,使罐内油泥形成较为良好的流动状态,通过循环泵送模块1中的石油化工流程泵装置在清洗流程中建立起循环,通过换热旋离模块4中的旋流器13去除同种油中携带的油砂,经过不断的循环清除储罐内的固相物质,最后再通过抽吸泵送功能将待清洗罐内的原油泵送到临近油罐;最后,采用温水进行清洗,首先将清水注入油水分离模块5的油水分离腔内,并通入蒸汽将水进行升温,然后将油水分离腔中的温水通过循环泵送模块1的抽吸泵送功能及喷枪的作用注入待清洗油罐,并对罐内壁进行冲刷,通过石油化工流程泵装置在清洗系统中建立起循环,通过油水分离模块5的分离器将水中的油分离出。
针对于成品油储罐,根据储罐内油品情况一般采用直接温水清洗。其步骤如下:首先,开启蒸汽及保护气发生模块6,向待清洗油罐内注入惰性保护性气体,使罐内氧气含量降到爆炸极限以下;然后,将清水注入油水分离模块5的油水分离腔内,并通入蒸汽将水进行升温,然后将油水分离腔中的温水通过循环泵送模块1的抽吸泵送功能及喷枪的作用注入待清洗油罐,并对罐内壁进行冲刷,通过循环泵送功能在清洗系统中建立起循环,通过油水分离模块5的分离器将水中的油分离出,最后通过抽吸泵送功能将储罐内的油水清空。
在以上所述清洗两种不同油罐的清洗过程中,通过调整自动阀11从而控制真空罐7内的压力,实现对真空罐7内液位的调整。
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。
Claims (3)
1.一种可自动排气的小型油罐清洗设备,其特征在于,包括循环泵送模块、换热旋离模块、清洗枪,所述循环泵送模块与所述换热旋离模块连接,所述换热旋离模块与所述清洗枪连接,所述循环泵送模块包括真空抽吸装置,所述真空抽吸装置包括真空罐、水环真空泵、气水分离罐、自动阀、真空罐排气管,所述真空罐通过管道与所述水环真空泵连接,所述水环真空泵通过管道与所述气水分离罐连接,所述真空罐上安装有所述真空罐排气管,所述真空罐排气管上安装有所述自动阀。
2.根据权利要求1所述的一种可自动排气的小型油罐清洗设备,其特征在于,还包括蒸汽及保护气发生模块、油水分离模块,所述蒸汽及保护气发生模块与所述油水分离模块、所述换热旋离模块连接。
3.根据权利要求1或2所述的一种可自动排气的小型油罐清洗设备,其特征在于,所述热换旋离模块包括热交换器、旋流器,所述热交换器通过管道与所述旋流器连接,所述旋流器通过管道与所述清洗枪连接。
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