CN203620455U - High-temperature forming machine oil smoke waste gas treatment device - Google Patents

High-temperature forming machine oil smoke waste gas treatment device Download PDF

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Publication number
CN203620455U
CN203620455U CN201320763733.1U CN201320763733U CN203620455U CN 203620455 U CN203620455 U CN 203620455U CN 201320763733 U CN201320763733 U CN 201320763733U CN 203620455 U CN203620455 U CN 203620455U
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China
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tower
water
forming machine
section
falling film
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Expired - Fee Related
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CN201320763733.1U
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Chinese (zh)
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邵振华
胡佳斌
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Hangzhou Ke Ruite Environmental Technology AS
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HANGZHOU BIKONG ENVIRONMENT TECHNOLOGY Co Ltd
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Abstract

The utility model relates to a waste gas treatment device, and particularly relates to a high-temperature forming machine oil smoke waste gas treatment device. The high-temperature forming machine oil smoke waste gas treatment device takes an absorption tower as a main body; the tower body of the absorption tower is divided into a water spray treatment section, a wet type electrostatic falling film absorption section and a defogging section from bottom to top; one side of the tower bottom of the absorption tower is provided with a waste gas inlet, and the other side of the tower bottom is provided with an oil-water separator; a water spray system is arranged at the top of the water spray treatment section, and the water inlet of the water spray system is arranged at the outer side of the tower body; the wet type electrostatic falling film absorption section comprises an electrostatic discharge electrode, a water film generation device and a heat exchanger; the defogging section is positioned on the topmost part of the tower body of the absorption tower, and the defogging section is internally provided with a defogger. The high-temperature forming machine oil smoke waste gas treatment device disclosed by the utility model integrates the advantages of a water spray tower and a falling film absorption tower and overcomes the defect that the traditional falling film absorption tower needs to be frequently cleaned, thereby being operated for a long time without worrying the problem that the surface of an electrode plate is scaled by oil.

Description

A kind of high-temperature forming machine treating apparatus for exhaust gas of oil smoke
Technical field
The utility model relates to a kind of emission-control equipment, particularly a kind of high-temperature forming machine treating apparatus for exhaust gas of oil smoke.
Background technology
Forming machine waste gas is a kind of fluid-mixing that comprises gas-liquid-solid tri-state pollutant, has features such as " temperature are high, high humidity, containing grease and complicated component ", and its harm is very serious.Organic steam in forming machine waste gas and mist of oil flue gas are material and the PM damaging the ozone layer in atmosphere 2.5important sources, be also the source that forms photochemical fog in air, affect ambient air quality and destruction earth ecology.In waste gas, contain carrion smell and fulsome oiliness particle, affect resident's quality of life; The multiple persistent pollutant matter containing in waste gas, easily causes the breathing problem of human body, affects body immunity reproductive system is caused to larger murder by poisoning, even may cause canceration.Smoke particle condenses and adhesion in pipeline and equipment, not only causes pipe-line equipment to stop up and fault, also has inflammable and explosive character, jeopardizes the safety and stability of enterprise and produces.
Administer at present the common purification method adopting of high-temperature forming machine tobacco tar waste gas and have " gas-liquid heat exchange+dry type static dust " method, " gas-gas heat exchange+circulation absorbs " method etc." gas-liquid heat exchange+dry type static dust " method of employing is processed high-temperature forming machine oil flue waste gas, and after long-play, dry type electric field easily produces grease affects treatment effect, and needs artificial periodic cleaning very inconvenient; Adopt " gas-gas heat exchange+circulation absorb " method processing high-temperature forming machine purification of waste gas effect bad, oil content cannot be eliminated, therefore fail thorough contaminated solution problem.
Utility model content
The utility model provides a kind of high-temperature forming machine treating apparatus for exhaust gas of oil smoke, and this device organically combines water spray column and film-falling absorption tower, makes purified treatment efficiency more outstanding.
The utility model solves the technical scheme that its technical problem adopts:
A kind of high-temperature forming machine treating apparatus for exhaust gas of oil smoke, its main body is absorption tower, it is characterized in that: the tower body part on this absorption tower is divided into water spray processing section, wet electrostatic falling film absorption section and demist section from bottom to top, at the bottom of absorbing tower, a side arranges exhaust gas inlet, opposite side at the bottom of tower is provided with oil water separator, the top of water spray processing section arranges water sprinkler system, and the water inlet of water sprinkler system arranges tower body outside; Wet electrostatic falling film absorption section is made up of the static discharge utmost point, moisture film generation device and heat exchanger; Demist section is positioned at the top of absorption tower tower body part, in demist section, is provided with demister.
High-temperature forming machine treating apparatus for exhaust gas of oil smoke of the present utility model can substitute original water spray column and film-falling absorption tower, and embody a concentrated reflection of the treatment process advantage of these two kinds of towers, two towers are combined, structure and the flow process of device are simplified, reduce floor space and the investment of equipment, be specially adapted to the processing of high-temperature forming machine oil flue waste gas.Gas phase is entered tower from bottom to top, and liquid phase flows down from tower top, and therefore gas phase and liquid phase are counter current contacting mass transfers, and the heat exchanger of wet electrostatic falling film absorption section is for recycling the heat of waste gas.When high-temperature forming machine oil flue waste gas is carrying out in the process of falling film absorption, can by heat exchanger by waste gas with heat recycle.
As preferably, moisture film generation device comprises water pipe, static pole plate, above static pole plate, has multiple circular holes, and the outward flange of circular hole is fixed with to form the falling film absorption pipe of static wall, forms water film in falling film absorption pipe inner side.Electric field in wet electrostatic falling film absorption section is Wet type electric field, and with respect to dry type electric field, its security performance is higher.After stationary electrode access high pressure, produce electrostatic attraction, the oil content in high-temperature forming machine waste gas is produced to attraction, oil content is separated from waste gas.
As preferably, the axis of falling film absorption pipe and static pole plate are perpendicular.
As preferably, the water inlet of water pipe is arranged in tower body outside wall surface, and water pipe forms multiple branch roads in tower body, and water pipe is provided with shower nozzle corresponding to the top of each falling film absorption pipe.Shower nozzle guarantees that liquid flows downward along falling film absorption inside pipe wall, forms one deck liquid film and is attached on tube wall.
As preferably, the static discharge utmost point is positioned at tower body outside, has two, is connected respectively with static pole plate, and the static discharge utmost point is covered with protective cover.In order to prevent the daily impact of exposing to wind and rain on the static discharge utmost point, install in addition inner stationary electrode and be with high pressure down in working order, add protective cover and improved the security using.
The beneficial effects of the utility model are: the utility model has organically combined the advantage of water spray column and film-falling absorption tower, solve the shortcoming that tradition often will be cleaned film absorption tower, this system can being moved for a long time and collect plate surface by the problem of oil content fouling without worrying, is the Perfected process of processing high-temperature forming machine waste gas.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the plan structure schematic diagram of the utility model wet electrostatic falling film absorption section;
In figure: 1. the exhaust gas inlet 2. water sprinkler system 3. water spray processing section 4. wet electrostatic falling film absorption section 5. demist section 7. static discharge utmost point 8. demister 9. oil water separator 10. heat exchanger 11. absorption tower 12. manhole 13. static pole plate 14. falling film absorption pipe 15. circular hole 16. water pipe 17. shower nozzle 18. water inlet 19. protective covers.
The specific embodiment
Below by specific embodiment, and by reference to the accompanying drawings, the technical solution of the utility model is described in further detail.Should be appreciated that enforcement of the present utility model is not limited to the following examples, any pro forma accommodation that the utility model is made and/or change all will fall into the utility model protection domain.
Embodiment:
A kind of high-temperature forming machine treating apparatus for exhaust gas of oil smoke as shown in Figure 1, its main body is absorption tower 11, absorption tower is formed by connecting by top cover and tower body two parts, between top cover and tower body, connects by flange.For ease of maintenance, two manholes 12 are also set on tower body, be each positioned at tower body 1/3rd places.The tower body part on this absorption tower is divided into water spray processing section 3, wet electrostatic falling film absorption section 4 and demist section 5 from bottom to top.At the bottom of absorbing tower, a side arranges exhaust gas inlet 1, and the opposite side at the bottom of tower is provided with oil water separator 9, and the top of water spray processing section arranges water sprinkler system 2, and the water inlet of water sprinkler system 2 arranges tower body outside.The shower nozzle of water sprinkler system 2 distributes in the form of a ring.Water spray processing section is mainly used in removing particle and the cooling that in oil flue waste gas, particle diameter is larger and processes, so that alleviate the pressure of back segment advanced treating.
Wet electrostatic falling film absorption section 4 is made up of the static discharge utmost point 7, moisture film generation device and heat exchanger 10.As shown in Figure 2, moisture film generation device comprises that water pipe, static pole plate 13, static pole plate 13 have multiple circular holes 15 above, and the outward flange of circular hole is fixed with to form the falling film absorption pipe 14 of static wall, forms water film in falling film absorption pipe inner side.Static pole plate and falling film absorption pipe are made up of modified graphite.The axis of falling film absorption pipe 14 and static pole plate 13 are perpendicular.The water inlet 18 of water pipe 16 is arranged in tower body outside wall surface, water pipe 16 forms multiple branch roads in tower body, water pipe is provided with shower nozzle 17 corresponding to the top of each falling film absorption pipe 14, shower nozzle guarantees that liquid flows downward along falling film absorption inside pipe wall, forms one deck liquid film and is attached on tube wall.The static discharge utmost point 7 is positioned at tower body outside, has two, is connected respectively with static pole plate 13.The static discharge utmost point 7 is covered with protective cover 19.Electric field in wet electrostatic falling film absorption section 4 is Wet type electric field, and with respect to dry type electric field, its security performance is higher.After stationary electrode access high pressure, produce electrostatic attraction, the oil content in high-temperature forming machine waste gas is produced to attraction, oil content is separated from waste gas.Moisture film generation device 6 forms water membrane by shower nozzle 17 near the inwall of static pole plate, current from top to bottom, when the oil content in waste gas to static pole plate 13 near time, stopped by water film and be pulled away, guarantee the clean of static pole plate inwall, make the operation that device can be steady in a long-term, reduced maintenance number of times, reduce operating cost.Tubular heat exchanger is mainly the recycling to heat, and high-temperature forming machine waste gas from bottom to top, is travelled by water in heat exchanger tube pass, by carrying out heat exchange with high-temperature forming machine waste gas contact-making surface, the heat in waste gas is converted into the heat in water.
Demist section is positioned at the top of absorption tower tower body part, is provided with demister 8 in demist section.
Various particles in waste gas are collected phenomenon because of charged generation, are towed on static pole plate, and moisture film generation device has formed water membrane on static pole plate top layer in addition, the particle erosion settling down can be walked.Spray pretreated waste-gas heat through water still higher, heat exchanger can reclaim a part of heat energy, saves the energy.
The high-temperature forming machine oil flue waste gas treatment process that said apparatus adopts is as follows:
1) first high-temperature forming machine oil flue waste gas carries out pretreatment through the water spray processing section of end under tower, circulation fluid is from the shower nozzle ejection of annular distribution, the water smoke producing fully contacts with oil-contg. smoke, and collision mutually, the larger-diameter smoke particle of major part containing for removing oil flue waste gas;
2) the wet electrostatic falling film absorption section that high-temperature forming machine oil flue waste gas enters tower top upper end after the pretreatment of water spray processing section is again carried out static falling liquid film advanced treating, waste gas is from bottom to top when flowing through in falling film absorption pipe, cooled by the heat exchanger between falling film absorption pipe, aqueous vapor in waste gas and oil gas respectively condensation become water smoke and mist of oil, at this moment under high-voltage pulse electrostatic field, mist of oil and water fog particle are together by highdensity electron attachment, charged, make directional migration to inside pipe wall, there is one deck liquid film at falling film absorption inner tube layer in addition, mist of oil and water fog particle that migration is come are washed away and take away by liquid film, thereby play the effect of purifying exhaust air,
3) tail gas after advanced treating is by the aiutage qualified discharge of tower top, and the waste water producing in purification process passes into oil water separator and processes, and waste water after treatment is got to absorption tower by circulating pump and recycled, and waste oil can fully be reclaimed.Enter in circulation water layer through the oil content of removing, therefore circulation fluid is carried out to water-oil separating processing, upper strata oil-water-layer is collected to take-away, lower floor's clear water layer is returned secondary utilization in waste gas absorption tower by water pump again, can further economize on resources like this, reduce operating cost.
Above-described embodiment is preferably scheme of one of the present utility model, not the utility model is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim records.

Claims (5)

1. a high-temperature forming machine treating apparatus for exhaust gas of oil smoke, its main body is absorption tower, it is characterized in that: the tower body part on this absorption tower is divided into water spray processing section, wet electrostatic falling film absorption section and demist section from bottom to top, at the bottom of absorbing tower, a side arranges exhaust gas inlet, opposite side at the bottom of tower is provided with oil water separator, the top of water spray processing section arranges water sprinkler system, and the water inlet of water sprinkler system arranges tower body outside; Wet electrostatic falling film absorption section is made up of the static discharge utmost point, moisture film generation device and heat exchanger; Demist section is positioned at the top of absorption tower tower body part, in demist section, is provided with demister.
2. high-temperature forming machine treating apparatus for exhaust gas of oil smoke according to claim 1, it is characterized in that: moisture film generation device comprises water pipe, static pole plate, above static pole plate, has multiple circular holes, the outward flange of circular hole is fixed with to form the falling film absorption pipe of static wall, forms water film in falling film absorption pipe inner side.
3. high-temperature forming machine treating apparatus for exhaust gas of oil smoke according to claim 2, is characterized in that: the axis of falling film absorption pipe and static pole plate are perpendicular.
4. according to the high-temperature forming machine treating apparatus for exhaust gas of oil smoke described in claim 2 or 3, it is characterized in that: the water inlet of water pipe is arranged in tower body outside wall surface, water pipe forms multiple branch roads in tower body, and water pipe is provided with shower nozzle corresponding to the top of each falling film absorption pipe.
5. according to the high-temperature forming machine treating apparatus for exhaust gas of oil smoke described in claim 2 or 3, it is characterized in that: the static discharge utmost point is positioned at tower body outside, has two, is connected respectively with static pole plate, and the static discharge utmost point is covered with protective cover.
CN201320763733.1U 2013-11-28 2013-11-28 High-temperature forming machine oil smoke waste gas treatment device Expired - Fee Related CN203620455U (en)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104226059A (en) * 2014-08-14 2014-12-24 福建光明星能源环保有限公司 Two-stage spraying high-voltage electrostatic waste gas treatment device of printing and dyeing setting machine
CN104667682A (en) * 2013-11-28 2015-06-03 杭州碧空环境科技有限公司 Lampblack and exhaust gas treatment device and process for high-temperature setting machine
CN105169863A (en) * 2015-08-17 2015-12-23 杭州科瑞特环境技术有限公司 Integrated treating apparatus and treating process for exhaust gas of setting machine used in dyeing and finishing industry
CN105214429A (en) * 2015-10-31 2016-01-06 张继金 Be applicable to the cyclone dust collector of high temperature dust tail gas recycle
CN105214428A (en) * 2015-10-31 2016-01-06 张继金 Be applicable to the dust arrester of high temperature dust tail gas recycle
CN105214430A (en) * 2015-10-31 2016-01-06 张继金 High temperature dust tail gas dust cleaning apparatus
CN105413374A (en) * 2015-12-17 2016-03-23 陈西安 Micro-charge water spray waste gas treatment method
CN107469507A (en) * 2017-01-05 2017-12-15 杨万芬 A kind of air purifier

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104667682A (en) * 2013-11-28 2015-06-03 杭州碧空环境科技有限公司 Lampblack and exhaust gas treatment device and process for high-temperature setting machine
CN104226059A (en) * 2014-08-14 2014-12-24 福建光明星能源环保有限公司 Two-stage spraying high-voltage electrostatic waste gas treatment device of printing and dyeing setting machine
CN105169863A (en) * 2015-08-17 2015-12-23 杭州科瑞特环境技术有限公司 Integrated treating apparatus and treating process for exhaust gas of setting machine used in dyeing and finishing industry
CN105214429A (en) * 2015-10-31 2016-01-06 张继金 Be applicable to the cyclone dust collector of high temperature dust tail gas recycle
CN105214428A (en) * 2015-10-31 2016-01-06 张继金 Be applicable to the dust arrester of high temperature dust tail gas recycle
CN105214430A (en) * 2015-10-31 2016-01-06 张继金 High temperature dust tail gas dust cleaning apparatus
CN105413374A (en) * 2015-12-17 2016-03-23 陈西安 Micro-charge water spray waste gas treatment method
CN107469507A (en) * 2017-01-05 2017-12-15 杨万芬 A kind of air purifier

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ASS Succession or assignment of patent right

Owner name: HANGZHOU KERUITE ENVIRONMENTAL TECHNOLOGY CO., LTD

Free format text: FORMER OWNER: HANGZHOU BIKONG ENVIRONMENT TECHNOLOGY CO., LTD.

Effective date: 20150511

C41 Transfer of patent application or patent right or utility model
COR Change of bibliographic data

Free format text: CORRECT: ADDRESS; FROM: 311255 HANGZHOU, ZHEJIANG PROVINCE TO: 311215 HANGZHOU, ZHEJIANG PROVINCE

TR01 Transfer of patent right

Effective date of registration: 20150511

Address after: 311215 B19 building, Zhejiang private enterprise development zone, Xiaoshan District, Hangzhou, Zhejiang

Patentee after: Hangzhou Ke Ruite Environmental Technology AS

Address before: 311255, pointed Lake Village, Puyang Town, Xiaoshan District, Zhejiang, Hangzhou

Patentee before: HANGZHOU BIKONG ENVIRONMENT TECHNOLOGY CO., LTD.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140604

Termination date: 20181128

CF01 Termination of patent right due to non-payment of annual fee