CN104801135B - A kind of filter net type Wet type electric dust-removing device and method - Google Patents
A kind of filter net type Wet type electric dust-removing device and method Download PDFInfo
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Abstract
本发明公开了一种滤网式湿式电除尘装置,包括烟气进口装置、烟气处理装置和烟气排出装置,烟气进口装置、烟气处理装置和烟气排出装置依次紧密连接成为一体式的两端开口的半封闭式装置;烟气处理装置内部设有若干平行设置的阳极板及设置在阳极板之间的阴极线,阳极板的末端设有粉尘收集装置,捕集阳极板的末端逃逸的粉尘。本发明高效智能化,有效补集沿收尘阳极板表面逃逸的粉尘;增加除尘器各电场收尘面积,提高收尘效率;避免二次扬尘污染,湿式清灰过程中还会降低粉尘温度,增加粉尘湿度,减小粉尘比电阻,提高除尘效率。在去除大气有害物质的同时,将污染物中的有效组分提取转化为有用化肥,低碳环保,有益于企业可持续发展。
The invention discloses a filter net type wet electrostatic precipitator, which comprises a flue gas inlet device, a flue gas treatment device and a flue gas discharge device, and the flue gas inlet device, the flue gas treatment device and the flue gas discharge device are closely connected in sequence to form an integrated A semi-closed device with openings at both ends; the flue gas treatment device is equipped with a number of parallel anode plates and cathode lines between the anode plates, and the end of the anode plate is equipped with a dust collection device to capture the end of the anode escaping dust. The invention is highly efficient and intelligent, and effectively collects the dust escaping along the surface of the dust collection anode plate; increases the dust collection area of each electric field of the dust collector, improves the dust collection efficiency; avoids secondary dust pollution, and reduces the dust temperature during the wet dust cleaning process. Increase dust humidity, reduce dust specific resistance, and improve dust removal efficiency. While removing harmful substances in the atmosphere, the effective components in the pollutants are extracted and transformed into useful fertilizers, which is low-carbon and environmentally friendly, and beneficial to the sustainable development of enterprises.
Description
技术领域technical field
本发明涉及电除尘技术,具体涉及一种滤网式湿式电除尘装置及方法。The invention relates to electric dust removal technology, in particular to a filter-screen wet electric dust removal device and method.
背景技术Background technique
2013年1月,我国中东部持续遭遇雾霾天气。其中北京、河北等地尤为严重,局部地区能见度不足200m。雾霾的形成与空气中的PM2.5等微细颗粒物含量密不可分。而火电厂座位大气排污大户自然备受关注。为此,国家电监会紧急部署,要求各燃煤电厂,特别是华北区域燃煤电厂,在污染达标排放的基础上,尽最大努力减少污染物排放。In January 2013, central and eastern my country continued to suffer from haze weather. Among them, Beijing, Hebei and other places are particularly serious, and the visibility in some areas is less than 200m. The formation of smog is inseparable from the content of fine particulate matter such as PM 2.5 in the air. Naturally, thermal power plants, which are large polluters of air, have attracted much attention. For this reason, the State Electricity Regulatory Commission urgently deployed coal-fired power plants, especially coal-fired power plants in North China, to do their utmost to reduce pollutant emissions on the basis of meeting pollution standards.
2013年,国家陆续出台多项文件,最新的《火电厂大气污染物排放标准》(GB13223-2011)将火电厂烟尘排放限值降低至30mg/m3,重点区域20mg/m3。《关于实施环境空气质量标准(GB3095-2012)的通知》也首次增加了细颗粒物PM2.5监测指标,PM2.5二级标准年和24小时平均浓度限值分别为35μg/m3和75μg/m3。《重点区域大气污染防治“十二五”规划》提出:一般控制区按照30mg/m3,重点控制区按照20mg/m3,对烟尘排放浓度不能稳定达标的燃煤机组进行高效除尘改造。到2015年,重点区域工业烟粉尘排放量下降10%;划定了13个大气污染防治重点区域,简称“三区十群”,PM2.5年均浓度分别下降10%、10%、10%、7%、5%。”In 2013, the state successively issued a number of documents. The latest "Emission Standards of Air Pollutants for Thermal Power Plants" (GB13223-2011) lowered the smoke and dust emission limit of thermal power plants to 30mg/m 3 , and 20mg/m 3 in key areas. The "Notice on the Implementation of Ambient Air Quality Standards (GB3095-2012)" also added fine particulate matter PM 2.5 monitoring indicators for the first time, and the annual and 24-hour average concentration limits of PM 2.5 secondary standards are 35 μg/m 3 and 75 μg/m 3 respectively . The Twelfth Five-Year Plan for the Prevention and Control of Air Pollution in Key Areas proposes that 30 mg/m 3 should be used for general control areas and 20 mg/m 3 for key control areas, and coal-fired units whose smoke and dust emission concentration cannot be stably reached the standard should be retrofitted with high-efficiency dust removal. By 2015, industrial smoke and dust emissions in key areas will be reduced by 10%; 13 key areas for air pollution prevention and control will be delineated, referred to as "three districts and ten groups", and the annual average concentration of PM 2.5 will be reduced by 10%, 10%, 10%, respectively. 7%, 5%. "
目前,对复合污染物的治理在国际社会已引起巨大的关注。对燃煤电厂及其它工业炉窑微细颗粒物(包括PM2.5粉尘、SO3胶雾、气溶胶等)、重金属(Hg、As、Se、Pb、Cr等)、有机复合污染物(多环芳烃、二英等)等复合污染物排放的日益重视,使得湿式电除尘器应运而生。湿式电除尘的原理与干式电除尘类似,都需要经历荷电、收尘和清灰三个过程。但在湿式电除尘器里,水雾使粉尘凝并,荷电后一起被收集,收集到极板上的水滴形成水膜,可使极板保持洁净。其性能不受煤灰性质影响,没有二次扬尘,没有运动部件,因此运行稳定可靠,除尘效率高。此外,湿式电除尘器对SO3、PM2.5等细颗粒物有很好的脱除效果,能够解决湿法脱硫带来的石膏雨、蓝烟酸雾等污染问题,还可缓解对下游烟道、烟囱的腐蚀,减少防腐成本。At present, the control of complex pollutants has attracted great attention in the international community. For coal-fired power plants and other industrial furnaces fine particulate matter (including PM 2.5 dust, SO 3 mist, aerosol, etc.), heavy metals (Hg, As, Se, Pb, Cr, etc.), organic compound pollutants (polycyclic aromatic hydrocarbons, The increasing attention to the discharge of compound pollutants such as dioxin, etc., makes the wet electrostatic precipitator emerge as the times require. The principle of wet electrostatic precipitator is similar to that of dry electrostatic precipitator, which needs to go through three processes of charging, dust collection and dust cleaning. But in the wet electrostatic precipitator, the water mist makes the dust condense and is collected together after charging. The water droplets collected on the plate form a water film, which can keep the plate clean. Its performance is not affected by the properties of coal ash, there is no secondary dust, no moving parts, so the operation is stable and reliable, and the dust removal efficiency is high. In addition, the wet electrostatic precipitator has a good removal effect on SO 3 , PM 2.5 and other fine particles, which can solve the pollution problems such as gypsum rain and blue smoke acid fog caused by wet desulfurization, and can also alleviate the impact on the downstream flue, Corrosion of the chimney, reducing the cost of anti-corrosion.
随着大气环境问题的日益突出以及《火电厂大气污染物排放标准》(GB13223-2011)等相关环保法规的相继出台,我国火电、钢铁、石化、水泥、有色、化工等行业电除尘器已达不到新排放标准的排放要求,旧除尘器的提标改造已相继纳入各企业急需解决难题的议程。目前,在实际改造过程中,电除尘器改袋式除尘器,电除尘器改电—袋复合式除尘器,电除尘器改旋转极板式电除尘器,电除尘器改湿式电除尘器等技术被广泛应用。但是在实际改造过程中,这些技术均存在或多或少的缺点:袋式除尘器虽然能够满足现行环保标准,但是其使用年限有限,且整个改造项目费用高昂;旋转极板式电除尘主要技术优势是高效、节能、适应性广,主要缺点则是对设备设计、制造、安装工艺要求较高,有转动部件,增加了故障机率;现有技术有湿式电除尘器WESP是用喷水或溢流水等方式使集尘极表面形成一层水膜,将沉集在极板上的粉尘冲走的电除尘器,湿式清灰可以避免已捕集粉尘的再飞扬,达到很高的除尘效率,因无振打装置,运行也较可靠,具有除尘效率高、压力损失小、操做简单、能耗小、无运动部件、无二次扬尘、维护费用低、生产停工期短、可工作于烟气露点温度以下、由于结构紧凑而可与其它烟气治理设备相互结合、设计形式多样化等优点;但是其投入费用也较大,且依旧存在收尘极板表面粉尘逃逸的技术问题,严重影响了收尘效率。因此,寻求一种高效、新型、适用于实际应用的新型除尘装置已经迫在眉睫!With the increasingly prominent problems of the atmospheric environment and the successive promulgation of relevant environmental protection regulations such as the "Emission Standard of Air Pollutants for Thermal Power Plants" (GB13223-2011), electric dust collectors in my country's thermal power, steel, petrochemical, cement, non-ferrous, chemical and other industries have reached Less than the emission requirements of the new emission standards, the upgrading and transformation of old dust collectors have been included in the agenda of various enterprises that urgently need to solve problems. At present, in the actual transformation process, the electrostatic precipitator is changed to a bag type dust collector, the electric dust collector is changed to an electric-bag compound dust collector, the electric dust collector is changed to a rotating plate type electrostatic precipitator, and the electric dust collector is changed to a wet electrostatic precipitator. is widely used. However, in the actual transformation process, these technologies have more or less shortcomings: although the bag filter can meet the current environmental protection standards, its service life is limited, and the cost of the entire transformation project is high; the main technical advantages of the rotating plate type electrostatic precipitator It is high-efficiency, energy-saving, and widely adaptable. The main disadvantage is that it has high requirements for equipment design, manufacturing, and installation technology, and there are rotating parts, which increases the probability of failure; the existing wet electrostatic precipitator WESP uses water spray or overflow water A layer of water film is formed on the surface of the dust collecting electrode by other methods, and the dust deposited on the electrode plate is washed away by the electrostatic precipitator. No rapping device, reliable operation, high dust removal efficiency, small pressure loss, simple operation, low energy consumption, no moving parts, no secondary dust, low maintenance costs, short production downtime, and can work in flue gas The dew point temperature is lower, the compact structure can be combined with other flue gas treatment equipment, and the design forms are diversified; however, the investment cost is also relatively large, and there are still technical problems of dust escape on the surface of the dust collecting plate, which seriously affects the Dust collection efficiency. Therefore, it is imminent to seek a new type of dust removal device that is efficient, new and suitable for practical applications!
发明内容Contents of the invention
发明目的:为了克服现有技术中存在的不足,本发明提供一种滤网式湿式电除尘装置,有效解决收尘极板表面粉尘逃逸的技术问题,有效提高收尘效率。Purpose of the invention: In order to overcome the deficiencies in the prior art, the present invention provides a filter-type wet electrostatic precipitator, which can effectively solve the technical problem of dust escaping from the surface of the dust collecting plate and effectively improve the dust collection efficiency.
技术方案:为实现上述目的,本发明的技术方案如下:Technical scheme: in order to achieve the above object, the technical scheme of the present invention is as follows:
一种滤网式湿式电除尘装置,包括烟气进口装置、烟气处理装置和烟气排出装置,所述烟气进口装置、烟气处理装置和烟气排出装置依次紧密连接成为一体式的两端开口的半封闭式装置;所述烟气处理装置内部设有若干平行设置的阳极板及设置在所述阳极板之间的阴极线,所述阳极板的末端设有粉尘收集装置,捕集所述阳极板的末端逃逸的粉尘。A filter-screen wet electrostatic precipitator, comprising a flue gas inlet device, a flue gas treatment device and a flue gas discharge device, the flue gas inlet device, the flue gas treatment device and the flue gas discharge device are closely connected in sequence to form an integrated two A semi-closed device with an open end; the flue gas treatment device is equipped with a number of anode plates arranged in parallel and cathode lines arranged between the anode plates, and a dust collection device is provided at the end of the anode plates to collect Dust escapes from the end of the anode plate.
进一步的,在本发明中,所述粉尘收集装置包括与所述阳极板平行设置的两个两侧极板即上极板和下极板,所述阳极板所在平面位于所述两个两侧极板所在平面之间;在所述两侧极板的末端连接有滤网,所述滤网和所述两侧极板形成凹槽,开口端朝向所述阳极板的末端。Further, in the present invention, the dust collection device includes two pole plates on both sides arranged in parallel with the anode plate, that is, an upper pole plate and a lower pole plate, and the plane where the anode plate is located is located on the two sides Between the planes where the pole plates are located; a filter screen is connected to the ends of the two side plates, the filter screen and the two side plates form a groove, and the open end faces the end of the anode plate.
进一步的,在本发明中,所述两侧极板的末端连接有方形插槽,所述方形插槽为三面封闭、一面开口,开口平面与所述两侧极板位于同平面,分别与所述上极板和下极板连接的所述方形插槽的开口相向设置,所述滤网抽插进出所述方形插槽中。Further, in the present invention, the ends of the polar plates on both sides are connected with square slots, the square slots are closed on three sides and open on one side, and the opening plane is located on the same plane as the polar plates on both sides, respectively The openings of the square slots connecting the upper and lower plates face each other, and the filter screen is inserted into and out of the square slots.
进一步的,在本发明中,所述滤网采用不锈钢材料制成,所述滤网的孔径为5-20mm,所述滤网的宽度为250~300mm,厚度为2~10mm;所述两侧极板为不锈钢材质,所述两侧极板与所述滤网之间形成夹角为90°~120°。Further, in the present invention, the filter screen is made of stainless steel, the aperture of the filter screen is 5-20mm, the width of the filter screen is 250-300mm, and the thickness is 2-10mm; the two sides The pole plates are made of stainless steel, and the included angle between the pole plates on both sides and the filter screen is 90°-120°.
进一步的,在本发明中,所述滤网沿与所述两侧极板连接的单侧边或两侧边设有泥刮板装置,所述泥刮板装置包括相互连接的固定端和刮板,所述固定端与所述滤网的单侧边或两侧边连接;所述刮板为平行设置于所述滤网的平板,所述刮板的长度小于所述滤网的宽度;所述固定端连接有控制器,控制固定端进行运动,固定端带动所述刮板运动。Further, in the present invention, the filter screen is provided with a mud scraper device along one side or both sides connected to the two side plates, and the mud scraper device includes a fixed end connected to each other and a scraper plate, the fixed end is connected to one side or two sides of the filter screen; the scraper is a flat plate arranged parallel to the filter screen, and the length of the scraper is less than the width of the filter screen; The fixed end is connected with a controller to control the fixed end to move, and the fixed end drives the scraper to move.
进一步的,在本发明中,所述固定端带动所述刮板运动的方式包括三种:Further, in the present invention, there are three ways in which the fixed end drives the scraper to move:
1)所述固定端带动所述刮板一起沿所述滤网的平面上下运动;1) The fixed end drives the scraper to move up and down along the plane of the filter screen;
2)所述固定端固定不动,带动所述刮板以所述固定端为转轴,在所述滤网的平面上作圆周转动,转动角度为0~180°;2) The fixed end is fixed, and the scraper is driven to rotate in a circle on the plane of the filter screen with the fixed end as the rotating shaft, and the rotation angle is 0-180°;
3)所述固定端带动所述刮板一起沿所述滤网的平面上下运动,同时所述刮板以所述固定端为转轴,在所述滤网的平面上作圆周转动,转动角度为0~180°。3) The fixed end drives the scraper to move up and down along the plane of the filter screen, and at the same time, the scraper uses the fixed end as a rotating shaft to rotate in a circle on the plane of the filter screen, and the rotation angle is 0~180°.
进一步的,在本发明中,所述粉尘收集装置中设置有超声波结垢探测装置和湿式清灰装置,所述超声波结垢探测装置包括相互连接的超声波结垢探测仪及信号转换与传输装置,所述超声波结垢探测仪包括探头,所述探头根据粉尘性质选择,所述探头待工作温度区间为-20℃~500℃;所述湿式清灰装置由主管道及与所述主管道的末端连接的喷淋装置组成;所述超声波结垢探测装置和湿式清灰装置通过丝杆传动装置连接,所述丝杆传动装置为可伸缩的弹性动力装置,与所述主管道的始端固定连接。Further, in the present invention, the dust collection device is provided with an ultrasonic fouling detection device and a wet cleaning device, and the ultrasonic fouling detection device includes an interconnected ultrasonic fouling detector and a signal conversion and transmission device, The ultrasonic fouling detector includes a probe, the probe is selected according to the nature of the dust, and the working temperature range of the probe is -20°C to 500°C; the wet cleaning device consists of a main pipe and the end of the main pipe The connected spray device is composed of; the ultrasonic fouling detection device and the wet cleaning device are connected through a screw drive device, and the screw drive device is a stretchable elastic power device, which is fixedly connected with the beginning of the main pipeline.
进一步的,在本发明中,所述主管道的末端连接设有三个喷淋装置,所述喷淋装置相邻之间夹角为90°~120°;所述喷淋装置包括呈螺旋管状的支水管,所述支水管的出口连接有喷头,所述喷头为扁平的矩形条,或者是设有若干洞孔的多孔板,所述洞孔的孔径为0.2mm~2mm。Further, in the present invention, the end of the main pipeline is connected with three spraying devices, and the angle between adjacent spraying devices is 90°-120°; the spraying device includes a helical tubular A branch water pipe, the outlet of the branch water pipe is connected with a nozzle, and the nozzle is a flat rectangular bar, or a perforated plate provided with a number of holes, and the diameter of the holes is 0.2mm-2mm.
进一步的,在本发明中,所述烟气处理装置采用水喷淋湿式清灰方式去除捕集到的粉尘,在所述烟气处理装置的底部还设置有独立的污水处理循环装置,所述污水处理循环装置的进口处设有膜处理系统,所述污水处理循环装置内部设有压力感应器和试剂储存器,所述试剂储存器的出口的控制开关与所述压力感应器连接,所述污水处理循环装置收集所述烟气处理装置经湿式除尘产生的废水进入污水处理循环装置,当所述废水重量达到所述压力感应器的临界点时,所述试剂储存器的出口的控制开关呈打开状态,释放内部存储的铵盐试剂,进行废水的处理,沉淀去除所述废水中的主要成分即硫酸钠和硝酸钠,所得滤液进入循环工序,用于湿式除尘。Further, in the present invention, the flue gas treatment device adopts water spray wet dust cleaning method to remove the collected dust, and an independent sewage treatment circulation device is also installed at the bottom of the flue gas treatment device, the A membrane treatment system is provided at the inlet of the sewage treatment circulation device, and a pressure sensor and a reagent storage are arranged inside the sewage treatment circulation device, and a control switch at the outlet of the reagent storage is connected to the pressure sensor, and the The sewage treatment cycle device collects the waste water generated by the flue gas treatment device through wet dust removal into the sewage treatment cycle device. When the weight of the waste water reaches the critical point of the pressure sensor, the control switch of the outlet of the reagent storage is In the open state, the ammonium salt reagent stored inside is released, and the waste water is treated, and the main components in the waste water, namely sodium sulfate and sodium nitrate, are removed by precipitation, and the obtained filtrate enters the circulation process for wet dust removal.
一种滤网式湿式电除尘装置的方法,包括以下步骤:A method for a filter screen type wet electrostatic precipitator, comprising the following steps:
1)含尘烟气进入所述烟气处理装置内,所述阳极板和粉尘收集装置捕集粉尘;1) Dust-laden flue gas enters the flue gas treatment device, and the anode plate and dust collection device trap dust;
2)通过控制器启动所述泥刮板装置,控制所述固定端进行运动,固定端带动所述刮板运动,所述刮板在运动状态下除去所述滤网表面与所述刮板接触的粉尘;2) Start the mud scraper device through the controller, control the fixed end to move, and the fixed end drives the scraper to move, and the scraper removes the contact between the filter screen surface and the scraper in the moving state dust;
3)所述超声波结垢探测系统通过所述超声波结垢探测仪实时探测所述粉尘收集装置内表面的粉尘结垢情况,再经所述信号转换与传输装置,将相应信号转换传输至位于所述粉尘收集装置底部的所述丝杆传动装置,控制所述丝杆传动装置弹出,并带动所述湿式清灰装置上升至所述粉尘收集装置中,所述喷淋装置对所述粉尘收集装置内表面的粉尘结垢进行水喷淋湿式清灰;待所述超声波结垢探测仪实时探测所述粉尘收集装置内表面的粉尘结垢已清除,再经所述信号转换与传输装置,将相应信号转换传输至所述丝杆传动装置,控制所述丝杆传动装置紧缩;3) The ultrasonic fouling detection system detects the dust fouling on the inner surface of the dust collection device in real time through the ultrasonic fouling detector, and then converts and transmits the corresponding signal to the The screw drive device at the bottom of the dust collection device controls the pop-up of the screw drive device and drives the wet dust cleaning device to rise into the dust collection device, and the spray device controls the dust collection device The dust scaling on the inner surface is cleaned by water spraying; after the ultrasonic scaling detector detects in real time that the dust scaling on the inner surface of the dust collection device has been removed, then the signal conversion and transmission device will be used to The signal is converted and transmitted to the screw drive device to control the tightening of the screw drive device;
4)所述水喷淋湿式清灰过程结束后,产生的废水进入所述污水处理循环装置,首先经所述膜处理系统进行膜过滤除汞;当所述废水重量达到所述压力感应器的临界点时,所述试剂储存器的出口的控制开关呈打开状态,释放内部存储的铵盐试剂,进行废水的处理,沉淀去除所述废水中的主要成分即硫酸钠和硝酸钠,沉淀物经干燥、蒸发结晶工序处理,制成无汞硫酸铵和硝酸铵肥料;所得滤液再利用作为湿式清灰装置的水源,进入循环工序,用于湿式除尘;含尘烟气经过所述烟气处理装置清灰除尘后,得到洁净烟气从所述烟气排出装置排出。4) After the water spray wet cleaning process is finished, the waste water produced enters the sewage treatment circulation device, and firstly removes mercury by membrane filtration through the membrane treatment system; when the weight of the waste water reaches the pressure sensor At the critical point, the control switch of the outlet of the reagent storage is turned on, and the ammonium salt reagent stored in the interior is released to treat the waste water, and the main components in the waste water, i.e. sodium sulfate and sodium nitrate, are removed by precipitation. Drying, evaporation and crystallization process to make mercury-free ammonium sulfate and ammonium nitrate fertilizer; the obtained filtrate is reused as the water source of the wet ash cleaning device, and enters the circulation process for wet dust removal; the dusty flue gas passes through the flue gas treatment device After dust removal, the obtained clean flue gas is discharged from the flue gas discharge device.
有益效果:本发明与现有技术相比,本发明技术的优点在于:可有效补集沿收尘阳极板表面逃逸的粉尘;在不改变和影响原除尘器电场板线结构的基础上,增加除尘器各电场收尘面积约30%~40%,有效提高收尘效率;除尘器改造前后的整体阻力基本不变,同时还可促进各电场气流均布;本技术特有的超声波结垢探测和湿式清灰系统,不仅可以及时有效的清除滤网及两侧极板上收集的灰尘,避免二次扬尘污染,且湿式清灰过程中还会降低粉尘温度,增加粉尘湿度,减小粉尘比电阻,提高除尘效率。此外,除尘系统特有的循环再利用系统通过一系列物理化学工序变废为宝,在去除大气有害物质的同时,将污染物中的有效组分提取转化为有用化肥,低碳环保,有益于企业的可持续发展。Beneficial effects: Compared with the prior art, the present invention has the advantages of: it can effectively supplement the dust escaping along the surface of the anode plate for dust collection; on the basis of not changing and affecting the structure of the electric field plate line of the original dust collector, it can increase The dust collection area of each electric field of the dust collector is about 30% to 40%, effectively improving the dust collection efficiency; the overall resistance of the dust collector before and after the transformation is basically unchanged, and at the same time it can also promote the uniform distribution of the airflow of each electric field; the unique ultrasonic scaling detection and The wet dust cleaning system can not only timely and effectively remove the dust collected on the filter screen and the plates on both sides, avoid secondary dust pollution, but also reduce the dust temperature, increase the dust humidity, and reduce the dust specific resistance during the wet dust cleaning process , Improve dust removal efficiency. In addition, the unique recycling system of the dust removal system turns waste into treasure through a series of physical and chemical processes. While removing harmful substances in the atmosphere, it extracts and transforms effective components in pollutants into useful fertilizers. It is low-carbon and environmentally friendly, and beneficial to enterprises of sustainable development.
附图说明Description of drawings
附图1为本发明滤网式湿式电除尘装置的结构示意图;Accompanying drawing 1 is the structural representation of screen type wet electrostatic precipitator of the present invention;
附图2为本发明的滤网及两侧极板的结构示意图;Accompanying drawing 2 is the structural representation of filter screen of the present invention and polar plate on both sides;
附图3为本发明的湿式清灰装置的结构示意图。Accompanying drawing 3 is the structure diagram of the wet type ash cleaning device of the present invention.
具体实施方式detailed description
下面结合附图对本发明作更进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.
如附图1所示为一种滤网式湿式电除尘装置,包括烟气进口装置、烟气处理装置和烟气排出装置,烟气进口装置、烟气处理装置和烟气排出装置依次紧密连接成为一体式的两端开口的半封闭式装置;烟气处理装置内部设有若干平行设置的阳极板2及设置在阳极板2之间的阴极线4,阳极板2的末端设有粉尘收集装置,捕集阳极板2的末端逃逸的粉尘。粉尘收集装置包括与阳极板2平行设置的两个两侧极板3即上极板3-1和下极板3-2,阳极板2所在平面位于两个两侧极板3所在平面之间;在两侧极板3的末端连接有滤网5,滤网5和两侧极板3形成凹槽,开口端朝向阳极板2的末端。As shown in Figure 1, it is a filter-type wet electrostatic precipitator, including a flue gas inlet device, a flue gas treatment device and a flue gas discharge device, and the flue gas inlet device, flue gas treatment device and flue gas discharge device are closely connected in sequence It is an integrated semi-closed device with openings at both ends; inside the flue gas treatment device, there are a number of parallel anode plates 2 and cathode wires 4 arranged between the anode plates 2, and the end of the anode plate 2 is equipped with a dust collection device , to capture the dust escaping from the end of the anode plate 2. The dust collection device includes two pole plates 3 on both sides arranged in parallel with the anode plate 2, that is, the upper pole plate 3-1 and the lower pole plate 3-2, and the plane where the anode plate 2 is located is located between the planes where the two side pole plates 3 are located ; A filter screen 5 is connected to the ends of the pole plates 3 on both sides, and the filter screen 5 and the pole plates 3 on both sides form a groove, and the open end faces the end of the anode plate 2 .
滤网5采用不锈钢材料制成,滤网5的孔径为5-20mm,具体孔径大小由粉尘性质而定,滤网5的宽度为250~300mm,厚度为2~10mm,具体厚度由设计的喷淋装置的强度而定;两侧极板3为316L不锈钢材质,如阳极收尘板一样带电,也可以捕集粉尘;两侧极板3与滤网5之间形成夹角为90°~120°,一方面有利于扩大凹槽的开口,便于收集含尘烟气;另一方面,经湿式清灰装置6喷淋后的水膜能沿两侧极板3位于滤网5下侧的一面,因重力作用自行落下收集,而不用再进行水膜清理,节省操作步骤。不锈钢材料具有良好的透气性、耐腐蚀性、耐高温及机械强度。The filter screen 5 is made of stainless steel. The aperture of the filter screen 5 is 5-20mm. The specific aperture size depends on the nature of the dust. The width of the filter screen 5 is 250-300mm and the thickness is 2-10mm. The specific thickness is determined by the designed sprayer. The strength of the shower device depends on the strength of the shower device; the plates 3 on both sides are made of 316L stainless steel, which is charged like the anode dust collecting plate, and can also collect dust; the angle between the plates 3 on both sides and the filter screen 5 is 90°~120° °, on the one hand, it is beneficial to expand the opening of the groove, which is convenient for collecting dusty smoke; , falls and collects by itself due to the action of gravity, no need to clean the water film, saving operation steps. Stainless steel material has good air permeability, corrosion resistance, high temperature resistance and mechanical strength.
如附图2所示,两侧极板3的末端连接有方形插槽,方形插槽为三面封闭、一面开口,开口平面与两侧极板3位于同平面,分别与上极板3-1和下极板3-2连接的方形插槽的开口相向设置,滤网5抽插进出方形插槽中。As shown in Figure 2, the ends of the pole plates 3 on both sides are connected with square slots, the square slots are closed on three sides and open on one side. The opening of the square slot connected to the lower pole plate 3-2 is arranged oppositely, and the filter screen 5 is inserted into and out of the square slot.
滤网5沿与两侧极板3连接的单侧边或两侧边设有泥刮板装置,泥刮板装置包括相互连接的固定端和刮板,固定端与滤网5的单侧边或两侧边连接;刮板为平行设置于滤网5的平板,刮板的长度小于滤网5的宽度,在刮板面向滤网5的平面上固定设置有若干直径为0.2~1mm的刷条,刷条的末端距离滤网55~20mm;固定端连接有控制器,控制固定端进行运动,固定端带动刮板运动,固定端带动刮板运动的方式包括三种:The filter screen 5 is provided with a mud scraper device along one side or both sides connected to the pole plates 3 on both sides. The mud scraper device includes a fixed end and a scraper connected to each other, and the fixed end is connected to the single side of the filter screen 5. Or both sides are connected; the scraper is a flat plate arranged parallel to the filter screen 5, the length of the scraper is smaller than the width of the filter screen 5, and several brushes with a diameter of 0.2 to 1 mm are fixed on the plane facing the filter screen 5. The end of the brush bar is 55-20mm away from the filter screen; the fixed end is connected to a controller to control the movement of the fixed end, the fixed end drives the scraper to move, and the fixed end drives the scraper to move. There are three ways:
1)固定端带动刮板一起沿滤网5的平面上下运动;1) The fixed end drives the scraper to move up and down along the plane of the filter screen 5;
2)固定端固定不动,带动刮板以固定端为转轴,在滤网5的平面上作圆周转动,转动角度为0~180°,呈半圆周状;2) The fixed end is fixed, and the scraper is driven to make a circular rotation on the plane of the filter screen 5 with the fixed end as the rotating shaft, and the rotation angle is 0-180°, which is in the shape of a semi-circle;
3)固定端带动刮板一起沿滤网5的平面上下运动,同时刮板以固定端为转轴,在滤网5的平面上作圆周转动,转动角度为0~180°。3) The fixed end drives the scraper to move up and down along the plane of the filter screen 5. At the same time, the scraper rotates in a circle on the plane of the filter screen 5 with the fixed end as the rotating shaft, and the rotation angle is 0-180°.
粉尘收集装置中设置有超声波结垢探测装置和湿式清灰装置6,超声波结垢探测装置包括相互连接的超声波结垢探测仪及信号转换与传输装置,超声波结垢探测仪包括探头,探头根据各工况下粉尘性质选择,探头待工作温度区间为-20℃~500℃;湿式清灰装置6由主管道及与主管道的末端连接的喷淋装置组成;超声波结垢探测装置和湿式清灰装置6通过丝杆传动装置连接,丝杆传动装置为可伸缩的弹性动力装置,与主管道的始端固定连接。当超声波结垢探测仪探测到滤网及两侧极板上有结垢现象时,喷淋装置将使用加压水对结垢部分进行冲洗,以防粉尘结垢堵塞。丝杆传动装置可选择的弹性动力装置如螺旋状弹簧或弹性联轴器,优选为不锈钢材质,具有耐腐蚀性、耐高温及机械强度;所述弹性联轴器可以选择螺旋槽型弹性联轴器或平行槽型弹性联轴器,弹性联轴器的中间部分为设有轴向方向均匀设置的若干减振槽的整体套筒,减振槽为直通的凹槽,用于吸收振动,减少误差,使传递运动保持准确;在整体套筒的内壁表面覆盖有一层耐磨层材料,如耐磨钢结材料和耐磨铸造复合材料等,减少摩擦对弹性联轴器的影响,并且在耐磨层和整体套筒的内壁之间设置一层真空层,以进一步吸收分散振动的影响。The dust collection device is provided with an ultrasonic fouling detection device and a wet cleaning device 6. The ultrasonic fouling detection device includes an interconnected ultrasonic fouling detector and a signal conversion and transmission device. The ultrasonic fouling detector includes a probe. Dust properties are selected under working conditions, and the working temperature range of the probe is -20°C to 500°C; the wet dust cleaning device 6 is composed of the main pipe and the spray device connected to the end of the main pipe; the ultrasonic fouling detection device and wet dust cleaning The device 6 is connected by a screw drive device, which is a flexible elastic power device and is fixedly connected with the beginning of the main pipeline. When the ultrasonic fouling detector detects fouling on the filter screen and the polar plates on both sides, the spray device will use pressurized water to wash the fouled part to prevent dust fouling and blockage. The optional elastic power device of the screw drive device, such as a helical spring or an elastic coupling, is preferably made of stainless steel, which has corrosion resistance, high temperature resistance and mechanical strength; the elastic coupling can choose a spiral groove type elastic coupling The middle part of the elastic coupling is an integral sleeve with several damping grooves evenly arranged in the axial direction. The damping grooves are straight grooves for absorbing vibration and reducing vibration. error, so that the transmission movement remains accurate; the inner wall surface of the integral sleeve is covered with a layer of wear-resistant layer materials, such as wear-resistant steel junction materials and wear-resistant casting composite materials, etc., to reduce the impact of friction on the elastic coupling, and in the wear-resistant A vacuum layer is set between the grinding layer and the inner wall of the integral sleeve to further absorb and disperse the impact of vibration.
如附图3所示,主管道的末端连接设有三个喷淋装置,喷淋装置相邻之间夹角为90°~120°,可以同时朝向滤网5及上极板3-1和下极板3-2三个方向,同时精准对位进行喷淋,提高喷淋效率;喷淋装置包括与主管道连接的短管用以过渡和储存水量,还包括与短管另一端紧密连接的呈螺旋管状的支水管,利用有效的空间延长支水管的有效实际长度,增大储水量;优选的,在短管和主管道之间设置一个较大容积的缓存器,用以蓄存更多的水量,缓存器设置两个或多个出口,分别连接短管用以提高出水喷淋效率;支水管的出口连接有喷头,喷头为扁平的矩形条,类似鸭嘴,或者是设有若干洞孔的多孔板,洞孔的孔径为0.2mm~2mm。水从圆形水管突然变成扁平的出口或是多孔板,两种方式的作用都是使得出水口处的面积变小,流速加快水压变大,喷水冲力大,冲洗效率高。As shown in Figure 3, the end of the main pipeline is connected with three spray devices, and the angle between the adjacent spray devices is 90°~120°, which can face the filter screen 5, the upper plate 3-1 and the lower plate at the same time. Plates 3-2 are sprayed in three directions at the same time with precise alignment to improve the spraying efficiency; the spraying device includes a short pipe connected to the main pipe for transition and storage of water, and also includes a spigot tightly connected to the other end of the short pipe. The spiral tubular branch water pipe uses the effective space to extend the effective actual length of the branch water pipe to increase the water storage capacity; preferably, a buffer with a larger volume is set between the short pipe and the main pipe to store more water. For the amount of water, the buffer is provided with two or more outlets, which are respectively connected with short pipes to improve the water spraying efficiency; the outlets of the branch pipes are connected with nozzles, which are flat rectangular strips, similar to duckbills, or with several holes The perforated plate has a hole diameter of 0.2 mm to 2 mm. The water suddenly changes from a circular water pipe to a flat outlet or a perforated plate. The effects of the two methods are to make the area of the water outlet smaller, the flow speed increases, the water pressure increases, the water spray force is large, and the flushing efficiency is high.
本发明的烟气处理装置采用水喷淋湿式清灰方式去除捕集到的粉尘,在烟气处理装置的底部还设置有独立的污水处理循环装置,污水处理循环装置的进口处设有膜处理系统,污水处理循环装置内部设有试剂储存器,污水处理循环装置底部设有压力感应器,试剂储存器的出口的控制开关与压力感应器连接,正常状态下,控制开关为闭合状态,水喷淋湿式清灰运行时,污水处理循环装置收集烟气处理装置经湿式除尘产生的废水进入污水处理循环装置,当废水重量达到压力感应器的临界点时,试剂储存器的出口的控制开关呈打开状态,释放内部存储的铵盐试剂如碳酸氢铵,进行废水的处理,沉淀去除废水中的主要成分即硫酸钠和硝酸钠,所得滤液进入循环工序,用于湿式除尘;当水喷淋湿式清灰结束,废水重量低于压力感应器的临界点,控制开关恢复为闭合状态,停止释放铵盐试剂。The flue gas treatment device of the present invention removes the collected dust by means of water spraying and wet dust cleaning, and an independent sewage treatment circulation device is installed at the bottom of the flue gas treatment device, and a membrane treatment is provided at the entrance of the sewage treatment circulation device. system, there is a reagent storage inside the sewage treatment circulation device, and a pressure sensor is provided at the bottom of the sewage treatment circulation device, and the control switch at the outlet of the reagent storage is connected to the pressure sensor. When the wet ash cleaning is running, the wastewater treatment circulation device collects the waste water generated by the flue gas treatment device through wet dust removal and enters the sewage treatment circulation device. When the weight of the wastewater reaches the critical point of the pressure sensor, the control switch of the outlet of the reagent storage is turned on. state, release the internally stored ammonium salt reagent such as ammonium bicarbonate, and carry out wastewater treatment. The main components in the wastewater, namely sodium sulfate and sodium nitrate, are precipitated and removed. The obtained filtrate enters the circulation process and is used for wet dust removal; When the ash is over, the weight of the wastewater is lower than the critical point of the pressure sensor, the control switch returns to the closed state, and the release of the ammonium salt reagent is stopped.
实施例Example
一种滤网式湿式电除尘装置的方法,包括以下步骤:A method for a filter screen type wet electrostatic precipitator, comprising the following steps:
1)含尘烟气主要含SO2、SO3、NOX和汞及其他污染物,含尘烟气通过烟气进口装置进入本发明滤网式湿式电除尘装置内,首先经过均流孔板1,将含尘烟气均匀分散进入烟气处理装置内进行除尘;通过阴极线4与高压整流变压器连接,与阳极板2一同在烟气处理装置内形成高压荷电电场区;当含尘烟气进入除尘器电场区,通过阴阳极之间形成的电场,高压电晕放电使含尘烟气中的粉尘粒子带电,荷电后的粉尘粒子在电场力的作用下被吸附在阳极板2上;尽管大部分粉尘都靠近阳极板2,但由于获电粉尘粒子的相互排斥及存在粉尘粒子有的获电不足等原因,使部分粉尘粒子不能完全被阳极板2捕集,而随气流沿阳极板2表面逃逸出电场区;1) The dust-laden flue gas mainly contains SO 2 , SO 3 , NO X , mercury and other pollutants. The dust-laden flue gas enters the filter-screen wet electrostatic precipitator of the present invention through the flue gas inlet device, and first passes through the equalizing orifice plate 1. Evenly disperse the dust-laden flue gas into the flue gas treatment device for dust removal; connect the cathode line 4 to the high-voltage rectifier transformer, and form a high-voltage charged electric field area together with the anode plate 2 in the flue gas treatment device; when the dust-laden smoke The gas enters the electric field area of the dust collector, passes through the electric field formed between the cathode and anode, and the high-voltage corona discharge charges the dust particles in the dusty flue gas, and the charged dust particles are adsorbed on the anode plate 2 under the action of the electric field force Although most of the dust is close to the anode plate 2, some dust particles cannot be completely captured by the anode plate 2 due to the mutual repulsion of the charged dust particles and the insufficient charge of the dust particles, and they will flow along with the airflow. The surface of the anode plate 2 escapes from the electric field region;
这一部分逃逸的粉尘被阳极板2末端的滤网5及两侧极板3形成的凹槽即粉尘收集装置收集并吸附捕集;在最靠近烟气排出装置的粉尘收集装置的末端,交错再设置一排粉尘收集装置,作为最后的粉尘收集屏障,防止粉尘逃逸,提高烟气的洁净效率。This part of the escaping dust is collected and adsorbed by the filter screen 5 at the end of the anode plate 2 and the grooves formed by the two side plates 3, that is, the dust collection device; Set up a row of dust collection devices as the final dust collection barrier to prevent dust from escaping and improve the cleaning efficiency of flue gas.
2)通过控制器终端操作控制启动泥刮板装置,控制固定端进行运动,固定端带动刮板运动,刮板上的刷条在运动状态下初步除去滤网5表面与刷条接触的多余的粉尘,节省用水量;控制器可以人工控制操作启动停止,也可以与超声波结垢探测系统连接,当超声波结垢探测仪实时探测粉尘收集装置内表面的粉尘结垢情况,再经信号转换与传输装置,将相应信号转换反馈至控制器,如粉尘结垢达到设定值,则控制器终端操作控制启动泥刮板装置。2) Start the mud scraper device through the operation of the controller terminal, control the fixed end to move, the fixed end drives the scraper to move, and the brush strip on the scraper preliminarily removes the excess dust on the surface of the filter screen 5 in contact with the brush strip in the moving state. Dust, saving water; the controller can be manually controlled to start and stop, and can also be connected to the ultrasonic scaling detection system. When the ultrasonic scaling detector detects the dust scaling on the inner surface of the dust collection device in real time, the signal is converted and transmitted The device converts and feeds back the corresponding signal to the controller. If the dust scaling reaches the set value, the controller terminal operates the control to start the mud scraper device.
3)当超声波结垢探测系统检测到滤网5及两侧极板3的凹槽内富集有大量粉尘后,超声波结垢探测系统通过超声波结垢探测仪实时探测粉尘收集装置内表面的粉尘结垢情况,再经信号转换与传输装置,将相应信号转换传输至位于粉尘收集装置底部的丝杆传动装置,控制丝杆传动装置弹出,并带动同样位于粉尘收集装置底部的湿式清灰装置6自动迅速移动上升至至粉尘收集装置中,清灰开始,喷淋装置对粉尘收集装置内表面的粉尘结垢进行水喷淋湿式清灰;清灰过程中,湿式清灰装置6在粉尘收集装置的凹槽内由上而下对滤网5及两侧极板3进行喷淋清洗,使凹槽内的粉尘随着冲刷液的流动而清除。待超声波结垢探测仪实时探测粉尘收集装置内表面的粉尘结垢已清除,再经信号转换与传输装置,将相应信号转换传输至丝杆传动装置,控制丝杆传动装置紧缩,湿式清灰装置6回到粉尘收集装置的底部;整个过程几乎不影响整个装置的阻力,且使凹槽内表面富有一层连续的水膜,除去水膜即可继续进行下一轮除尘,无二次污染,方便易操作;3) When the ultrasonic fouling detection system detects that a large amount of dust is enriched in the grooves of the filter screen 5 and the plates 3 on both sides, the ultrasonic fouling detection system detects the dust on the inner surface of the dust collection device in real time through the ultrasonic fouling detector In case of fouling, the corresponding signal is converted and transmitted to the screw drive device at the bottom of the dust collection device through the signal conversion and transmission device, which controls the ejection of the screw drive device and drives the wet cleaning device at the bottom of the dust collection device 6 Automatically and quickly move up to the dust collection device, the dust removal starts, and the spray device performs water spray wet cleaning on the dust scaling on the inner surface of the dust collection device; during the cleaning process, the wet dust cleaning device 6 is in the dust collection device The filter screen 5 and the pole plates 3 on both sides are sprayed and cleaned from top to bottom in the groove, so that the dust in the groove can be removed with the flow of the flushing liquid. After the ultrasonic fouling detector detects in real time that the dust scaling on the inner surface of the dust collection device has been removed, the corresponding signal is converted and transmitted to the screw drive device through the signal conversion and transmission device to control the tightening of the screw drive device, and the wet dust cleaning device 6 Return to the bottom of the dust collection device; the whole process hardly affects the resistance of the whole device, and makes the inner surface of the groove rich in a continuous water film, remove the water film to continue the next round of dust removal, no secondary pollution, Convenient and easy to operate;
4)水喷淋湿式清灰过程结束后,产生的废水进入污水处理循环装置,首先经膜处理系统进行膜过滤除汞;当废水重量达到压力感应器的临界点时,试剂储存器的出口的控制开关呈打开状态,释放内部存储的铵盐试剂如碳酸氢铵,进行废水化学净化工序的处理,沉淀去除废水中的主要成分即硫酸钠和硝酸钠,沉淀物经干燥、蒸发结晶等工序处理,制成高品质无汞硫酸铵和硝酸铵肥料;所得滤液再利用作为湿式清灰装置6的水源喷淋再利用,进入循环工序,用于湿式除尘,实现会循环及资源再利用;含尘烟气经过烟气处理装置清灰除尘后,得到去除了绝大部分的SO2、SO3、NOX和汞及其他污染物的洁净烟气从烟气排出装置排出。4) After the water spray wet cleaning process is completed, the waste water generated enters the sewage treatment circulation device, and firstly removes mercury by membrane filtration through the membrane treatment system; when the weight of the waste water reaches the critical point of the pressure sensor, the outlet of the reagent storage The control switch is turned on to release the internally stored ammonium salt reagents such as ammonium bicarbonate, and carry out the treatment of the wastewater chemical purification process. The main components in the wastewater, namely sodium sulfate and sodium nitrate, are precipitated and removed, and the precipitate is processed by drying, evaporation and crystallization. , to make high-quality mercury-free ammonium sulfate and ammonium nitrate fertilizers; the obtained filtrate is reused as the water source spraying of the wet ash cleaning device 6, and enters the recycling process for wet dust removal to realize recycling and resource reuse; After the flue gas is cleaned of dust and dust by the flue gas treatment device, the clean flue gas from which most of SO 2 , SO 3 , NO X , mercury and other pollutants are removed is discharged from the flue gas discharge device.
以上所述仅是本发明的优选实施方式,应当指出:对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also possible. It should be regarded as the protection scope of the present invention.
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Inventor after: Cheng Liangwen Inventor after: Zhan Hongjuan Inventor after: Zhan Zuqiang Inventor after: Liu Hao Inventor before: Cheng Liangwen Inventor before: Zhan Hongjuan Inventor before: Liu Hao |