CN203617122U - Preceding stage apparatus for automatic assembly of transformers - Google Patents
Preceding stage apparatus for automatic assembly of transformers Download PDFInfo
- Publication number
- CN203617122U CN203617122U CN201320736843.9U CN201320736843U CN203617122U CN 203617122 U CN203617122 U CN 203617122U CN 201320736843 U CN201320736843 U CN 201320736843U CN 203617122 U CN203617122 U CN 203617122U
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- magnetic core
- coil
- dress
- arrangement
- leading portion
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Abstract
The utility model relates to the technology of the production line field of transformers, specifically to a preceding stage apparatus for automatic assembly of transformers. The preceding stage apparatus comprises a coil conveying device and further comprises a device for placing coils on a jig, a first magnetic core installing device, a jig rotating device, a second magnetic core installing device and an auxiliary clamp installing device, which are arranged successively in the coil conveying direction of the coil conveying device. Each of the first magnetic core installing device and the second magnetic core installing device comprises a magnetic core feeding mechanism, a mechanism for injecting glue to magnetic cores and a magnetic core inserting mechanism, which are connected successively. By means of the device for placing coils on the jig, the first magnetic core installing device, the jig rotating device, the second magnetic core installing device and the auxiliary clamp installing device, which are arranged successively in the coil conveying direction of the coil conveying device, the preceding stage apparatus achieves automatic production and assembly of a coil, two magnetic cores and an auxiliary clamp which can take the place of traditional manual assembly, increases the production and assembly efficiency of transformers greatly, reduces the reject ratio of products significantly and avoids numerous troubles caused by labor management.
Description
Technical field
The utility model relates to the production line art of transformer, refers in particular to a kind of leading portion equipment of automatic Composition line of transformer.
Background technology
Transformer is one of indispensable vitals in current various consumer electronics product, and transformer is that one utilizes undesirable mutual electromagnetic inductance to answer, the device of voltage of transformation, electric current and impedance.The function of transformer mainly contains voltage transformation, current transformation, impedance transformation, isolation (isolating transformer), voltage stabilizing (magnetic saturation transformer) etc.
Transformer is by coil windings (dipping lacquer coil, play current path effect), magnetic core is (for flux paths, the effect of landing low magnetism leakage, shape generally has E type, C type, XED type, ED type and CD type), the composition such as fire-retardant skeleton, shell (playing shielding and fixation).The operation principle of transformer: submit after complex signal when primary coil adds, primary coil will produce alternating magnetic field; Alternating magnetic field senses on secondary coil by magnetic core, so produce induced voltage in secondary coil; The frequency of this induced voltage is identical with elementary external signal, and magnitude of voltage depends on that the number of turn of secondary coil is how many.Power output is decided by the power of external load and primary input signal; Therefore, the number of turns of the correct primary and secondary coil of design is than the secondary output voltage value that can obtain needing.
As depicted in figs. 1 and 2, for a kind of transformer of the electronic product use that is specially applicable to reversing radar of vehicle, it mainly includes shell 101, coil windings 102 and two magnetic cores 103, coil windings 102 is provided with the axis hole 104 of horizontal thorough coil, two magnetic cores 103 are opposite to one another to be set in outside coil windings 102, the newel 105 of magnetic core 103 inserts in the axis hole 104 of coil windings 102, tightlier envelopes coil windings 102 and two magnetic cores 103 by shell 101.
At present, also there is no on the market the automatic assembly equipment for aforementioned transformer, main adopt or labor-intensive pure hand assembled production line, article one, the needed amount of labour of production line is numerous, not only cost is high, production efficiency low, quality fraction defective is high, and brings the many puzzlements in production management.
Utility model content
The utility model is for the disappearance of prior art existence, its main purpose is to provide a kind of transformer automatic Composition leading portion equipment, they can be by coil windings together with two magnetic core automatic Compositions, complete the leading portion operation before the barbecue of transformer production assembling, reduce manpower.
For achieving the above object, the utility model adopts following technical scheme:
A kind of transformer automatic Composition leading portion equipment, jig device, the first dress magnetic core arrangement, jig rotation device, the second dress magnetic core arrangement and dress additional lock device on the coil that includes coil conveying device and set gradually along the coil throughput direction of this coil conveying device, wherein, this first dress magnetic core arrangement and second fills magnetic core arrangement and includes the magnetic core feeding mechanism that is connected successively, magnetic core gumming mechanism and plug in magnetic core mechanism.
As a kind of preferred version, on described coil, jig device includes coil direction detector and coil rotating mechanism.
As a kind of preferred version, described magnetic core feed arrangement includes magnetic core magazine, moves magnetic core manipulator, magnetic core shift mechanism, wherein, this magnetic core magazine and magnetic core shift mechanism lay respectively at the both sides of coil conveying device, this moves magnetic core manipulator across coil conveying device, is connected between magnetic core magazine and magnetic core shift mechanism; And the magnetic core magazine of the first dress magnetic core arrangement is positioned at the same side of coil conveying device with the magnetic core magazine of the second dress magnetic core arrangement, the magnetic core shift mechanism of the first dress magnetic core arrangement and the second magnetic core shift mechanism that fills magnetic core arrangement are positioned at the same another side of coil conveying device.
As a kind of preferred version, described magnetic core gumming mechanism is transfer printing type gumming mechanism.
As a kind of preferred version, described plug in magnetic core mechanism is the rotary plug in magnetic core of 90 degree mechanism.
As a kind of preferred version, described dress additional lock device includes the additional lock feeding mechanism and the dress additional lock mechanism that connect successively.
As a kind of preferred version, also include the magnetic core arrangement of rubbing, after this magnetic core arrangement of rubbing is arranged at the second dress magnetic core arrangement, before dress additional lock device.
As a kind of preferred version, also include product detection device, this product detection device is arranged at the rear side of dress additional lock device according to coil throughput direction.
As a kind of preferred version, also bad mechanism of the row of including, the bad mechanism of this row is arranged at the rear side of product detection device according to coil throughput direction.
As a kind of preferred version, also include product discharge manipulator, this product discharge manipulator is arranged at the rear side of product detection device according to coil throughput direction.
The utility model compared with prior art has obvious advantage and beneficial effect, particularly, as shown from the above technical solution, it utilizes jig device on the coil setting gradually along the coil throughput direction of this coil conveying device, the first dress magnetic core arrangement, jig rotation device, the second dress magnetic core arrangement and dress additional lock device, realize for coil, the automated production assembling of two magnetic cores and additional lock, replace traditional man-made assembly mode, greatly improve the production and assembly efficiency of transformer, and can significantly reduce product fraction defective, and many puzzlements of avoiding labor management to bring.Further the magnetic core magazine of the magnetic core magazine of the first dress magnetic core arrangement and the second dress magnetic core arrangement is positioned to the same side of coil conveying device, the magnetic core shift mechanism of the magnetic core shift mechanism of the first dress magnetic core arrangement and the second dress magnetic core arrangement is positioned at the same another side of coil conveying device, in conjunction with the use of jig rotation device, can make Whole Equipment rationally distributed, holding structure compactedness, floor space is few, has also strengthened the spatial volume of magnetic core magazine.And, utilize the magnetic core arrangement of rubbing drive two magnetic cores relatively trace swing, make it be close to face friction, thereby reach effect that the laminating plane of two magnetic cores fully contacts, guarantee product magnetic work performance.
For more clearly setting forth architectural feature of the present utility model, technological means and the specific purposes that reach and function, below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail:
Accompanying drawing explanation
Fig. 1 be a kind of need to be by the assembling schematic perspective view of the transformer of production and assembly.
Fig. 2 is that this kind need to be by the exploded view of the transformer of production and assembly.
Fig. 3 is the overall structure schematic diagram of the embodiment equipment of the utility model.
Fig. 4 is the exploded view of the product component assembled of the embodiment equipment of the utility model.
Fig. 5 is the assembly drawing of the product component assembled of the embodiment equipment of the utility model.
Accompanying drawing identifier declaration:
10, jig device on frame 20, coil conveying device 30, coil
40, the first dress magnetic core arrangement 41, magnetic core feeding mechanism 411, magnetic core magazine
412, move magnetic core manipulator 413, magnetic core shift mechanism 42, magnetic core gumming mechanism
43, plug in magnetic core mechanism 50, jig rotation device 60, the second dress magnetic core arrangement
61, magnetic core feeding mechanism 611, magnetic core magazine 612, move magnetic core manipulator
613 magnetic core shift mechanisms 62, magnetic core gumming mechanism 63, plug in magnetic core mechanism
70, rub magnetic core arrangement 80, dress additional lock device 81, additional lock feeding mechanism
82, fill additional lock mechanism 91, product detection device 92, arrange bad mechanism
93, product discharge manipulator 94, product charging tray 95, charging tray shift mechanism
101, shell 102, coil windings 103, magnetic core
104, axis hole 105, newel 106, groove
107, additional lock
Embodiment
Please refer to shown in Fig. 3, for the structural representation of the preferred embodiment of the utility model, this transformer automatic Composition leading portion equipment, include frame 10 and be arranged at the coil conveying device 20 in frame 10, and being disposed with jig device 30 on coil, the first dress magnetic core arrangement 40, jig rotation device 50, the second dress magnetic core arrangement 60, the magnetic core arrangement of rubbing 70, dress additional lock device 80, product detection device 91, arranging bad mechanism 92, product discharge manipulator 93 and product charging tray 94 along the coil throughput direction of this coil conveying device 20.
Wherein, described coil conveying device 20 is for being automatically fed forward coil, coil conveying device 20 includes coil conveyer belt 21 and tool conveyer belt 22, on tool conveyer belt 22, be provided with the tool for putting coil, utilize the positioning action of this tool to make coil 102 in coil conveying device 20, carry reposefully and correctly to assemble with other parts.
On described coil, jig device 30 is for being correctly placed in coil 102 tool in aforementioned coil conveying device, on coil, jig device 30 preferably comprises coil direction detector and coil rotating mechanism, due to the quantity difference of coil 102 both sides pins, therefore this coil direction detector can accurately judge by the quantity of the pin of magnetic test coil one side the direction of coil, if coil direction is incorrect, control coil rotating mechanism is positioned over coil Rotate 180 degree on tool again.
Described the first dress magnetic core arrangement 40 is for being plugged in coil 102 by first magnetic core 103, the second dress magnetic core arrangement 60 is for being plugged in second magnetic core 103 opposite side of coil 102, this the first dress magnetic core arrangement 40 is identical with the second dress magnetic core arrangement 60 structures, includes the magnetic core feeding mechanism 41(61 of connection successively), magnetic core gumming mechanism 42(62) and the plug in magnetic core 43(63 of mechanism).This magnetic core feed arrangement 41(61) include magnetic core magazine 411(611), move magnetic core manipulator 412(612) and magnetic core shift mechanism 413(613), be provided with magazine shift unit for magnetic core magazine, wherein, this magnetic core magazine 411(611) and magnetic core shift mechanism 413(613) lay respectively at the both sides of coil conveying device 20, and the magnetic core magazine 611 of the magnetic core magazine 411 of the first dress magnetic core arrangement 40 and the second dress magnetic core arrangement 60 is positioned at the same side of coil conveying device 20, the magnetic core shift mechanism 613 of the magnetic core shift mechanism 413 of the first dress magnetic core arrangement 40 and the second dress magnetic core arrangement 60 is positioned at the same another side of coil conveying device 20, make Whole Equipment rationally distributed, holding structure compactedness, floor space is few, also strengthened magnetic core magazine 411(611) spatial volume.This moves magnetic core manipulator 412(612) across coil conveying device 20, be connected in magnetic core magazine 411(611) and magnetic core shift mechanism 413(613) between.By moving magnetic core manipulator 412(612) by magnetic core 103 from magnetic core magazine 411(611) draw after, then shift moving magnetic core shift mechanism 413(613) end, by magnetic core shift mechanism 413(613) magnetic core 103 is pushed to magnetic core gumming mechanism 42(62) in; This magnetic core gumming mechanism 42(62) can adopt transfer printing type gumming mechanism, magnetic core gumming mechanism 42(62) for glue being injected to the groove 106 around newel 105 of magnetic core 103, after magnetic core 103 and coil 102 are set with, this glue can with coil 102 contacts side surfaces, and by coil 102 together with magnetic core 103 secure bond.The described plug in magnetic core 43(63 of mechanism) can adopt straight line to pass Shi Cha magnetic core mechanism, also or to adopt the rotary plug in magnetic core of 90 degree mechanism.
Described jig rotation device 50 is arranged between aforementioned the first dress magnetic core arrangement 40 and the second dress magnetic core arrangement 60, for the jig rotation 180 that coil 102 and the first magnetic core 103 are housed is spent, make axis hole opening surface that coil 102 do not install magnetic core to the second dress magnetic core arrangement 60 Zhi Cha magnetic core mechanisms 63, be convenient to the installation exercise of the second magnetic core 103.
The described magnetic core arrangement 70 of rubbing is for two magnetic cores 103 are close to, and drive two magnetic cores 103 relatively trace swing, make it be close to face friction, thereby reach effect that the laminating plane of two magnetic cores 103 fully contacts.
Shown in Fig. 4 and Fig. 5, described dress additional lock device 80 is for being installed on additional lock 107 the aforementioned assembly that two magnetic cores 103 have been installed, utilize this additional lock 107 to be fixed on coil 102 tightly to clamp two magnetic cores 103, to keep not loosening in follow-up barbecue operation, thereby guarantee product quality.This dress additional lock device 80 includes the additional lock feeding mechanism 81 and the dress additional lock mechanism 82 that connect successively, and this additional lock feeding mechanism 81 can adopt vibrating disc automatic feeding mechanism, and dress additional lock mechanism 82 can adopt direct-push automatic mounting additional lock mechanism.
Product detection device 91, for detection of product function and performance parameter, is arranged the defective products that bad mechanism 92 detects for releasing before-mentioned products checkout gear 91, and this product detection device 91 is arranged at the rear side of dress additional lock device 92 according to coil throughput direction.Product discharge manipulator 93, for by being placed in product charging tray 94 by the product detecting, also arranges charging tray shift unit 95 for this product charging tray 94, to coordinate discharging manipulator 93 to use, is convenient to product proper alignment to be placed in product charging tray 94.
The above, it is only preferred embodiment of the present utility model, not technical scope of the present utility model is imposed any restrictions, therefore any trickle modification, equivalent variations and modification that every foundation technical spirit of the present utility model is done above embodiment, all still belong in the scope of technical solutions of the utility model.
Claims (10)
1. a transformer automatic Composition leading portion equipment, it is characterized in that: include coil conveying device and the coil that sets gradually along the coil throughput direction of this coil conveying device on jig device, the first dress magnetic core arrangement, jig rotation device, the second dress magnetic core arrangement and dress additional lock device, wherein, this first dress magnetic core arrangement and second fills magnetic core arrangement and includes the magnetic core feeding mechanism that is connected successively, magnetic core gumming mechanism and plug in magnetic core mechanism.
2. transformer automatic Composition leading portion equipment according to claim 1, is characterized in that: on described coil, jig device includes coil direction detector and coil rotating mechanism.
3. transformer automatic Composition leading portion equipment according to claim 1, it is characterized in that: described magnetic core feed arrangement includes magnetic core magazine, moves magnetic core manipulator, magnetic core shift mechanism, wherein, this magnetic core magazine and magnetic core shift mechanism lay respectively at the both sides of coil conveying device, this moves magnetic core manipulator across coil conveying device, is connected between magnetic core magazine and magnetic core shift mechanism; And the magnetic core magazine of the first dress magnetic core arrangement is positioned at the same side of coil conveying device with the magnetic core magazine of the second dress magnetic core arrangement, the magnetic core shift mechanism of the first dress magnetic core arrangement and the second magnetic core shift mechanism that fills magnetic core arrangement are positioned at the same another side of coil conveying device.
4. transformer automatic Composition leading portion equipment according to claim 1, is characterized in that: described magnetic core gumming mechanism is transfer printing type gumming mechanism.
5. transformer automatic Composition leading portion equipment according to claim 1, is characterized in that: described plug in magnetic core mechanism is the rotary plug in magnetic core of 90 degree mechanism.
6. transformer automatic Composition leading portion equipment according to claim 1, is characterized in that: described dress additional lock device includes the additional lock feeding mechanism and the dress additional lock mechanism that connect successively.
7. transformer automatic Composition leading portion equipment according to claim 1, is characterized in that: also include the magnetic core arrangement of rubbing, after this magnetic core arrangement of rubbing is arranged at the second dress magnetic core arrangement, before dress additional lock device.
8. transformer automatic Composition leading portion equipment according to claim 1, is characterized in that: also include product detection device, this product detection device is arranged at the rear side of dress additional lock device according to coil throughput direction.
9. transformer automatic Composition leading portion equipment according to claim 8, is characterized in that: also bad mechanism of the row of including, the bad mechanism of this row is arranged at the rear side of product detection device according to coil throughput direction.
10. transformer automatic Composition leading portion equipment according to claim 8, is characterized in that: also include product discharge manipulator, this product discharge manipulator is arranged at the rear side of product detection device according to coil throughput direction.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320736843.9U CN203617122U (en) | 2013-11-20 | 2013-11-20 | Preceding stage apparatus for automatic assembly of transformers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320736843.9U CN203617122U (en) | 2013-11-20 | 2013-11-20 | Preceding stage apparatus for automatic assembly of transformers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203617122U true CN203617122U (en) | 2014-05-28 |
Family
ID=50769751
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320736843.9U Expired - Fee Related CN203617122U (en) | 2013-11-20 | 2013-11-20 | Preceding stage apparatus for automatic assembly of transformers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203617122U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105206410A (en) * | 2015-11-03 | 2015-12-30 | 信华科技（厦门）有限公司 | Automated production line of vehicle-mounted transformers |
| CN105881005A (en) * | 2016-02-04 | 2016-08-24 | 深圳市海目星激光科技有限公司 | Automatic assembly line for transformer production |
| CN106252053A (en) * | 2016-09-24 | 2016-12-21 | 昆山市张浦镇科伟自动化设备厂 | Inductance coil automatically dropping glue assembles Apparatus for () and method therefor |
| CN106586559A (en) * | 2017-02-24 | 2017-04-26 | 东莞市微格能自动化设备有限公司 | Assembly line for transformers |
| CN106876128A (en) * | 2017-04-20 | 2017-06-20 | 安徽预立兴川机器人技术有限公司 | A kind of household appliances transformer device package system |
| CN111768962A (en) * | 2020-07-22 | 2020-10-13 | 深圳爱易瑞科技有限公司 | Pen type ignition coil automatic assembly equipment and assembly method |
-
2013
- 2013-11-20 CN CN201320736843.9U patent/CN203617122U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105206410A (en) * | 2015-11-03 | 2015-12-30 | 信华科技（厦门）有限公司 | Automated production line of vehicle-mounted transformers |
| CN105881005A (en) * | 2016-02-04 | 2016-08-24 | 深圳市海目星激光科技有限公司 | Automatic assembly line for transformer production |
| CN106252053A (en) * | 2016-09-24 | 2016-12-21 | 昆山市张浦镇科伟自动化设备厂 | Inductance coil automatically dropping glue assembles Apparatus for () and method therefor |
| CN106252053B (en) * | 2016-09-24 | 2018-06-01 | 昆山市张浦镇科伟自动化设备厂 | Inductance coil automatically dropping glue assembles device and method thereof |
| CN106586559A (en) * | 2017-02-24 | 2017-04-26 | 东莞市微格能自动化设备有限公司 | Assembly line for transformers |
| CN106586559B (en) * | 2017-02-24 | 2022-07-15 | 东莞市微格能自动化设备有限公司 | Transformer assembling line |
| CN106876128A (en) * | 2017-04-20 | 2017-06-20 | 安徽预立兴川机器人技术有限公司 | A kind of household appliances transformer device package system |
| CN106876128B (en) * | 2017-04-20 | 2018-04-03 | 安徽预立兴川机器人技术股份有限公司 | A kind of household appliances transformer device package system |
| CN111768962A (en) * | 2020-07-22 | 2020-10-13 | 深圳爱易瑞科技有限公司 | Pen type ignition coil automatic assembly equipment and assembly method |
| CN111768962B (en) * | 2020-07-22 | 2021-07-23 | 温州莱安汽车电子有限公司 | Pen type ignition coil automatic assembly equipment and assembly method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140528 Termination date: 20151120 |
|
| EXPY | Termination of patent right or utility model |